Maintenance Manual for J2 Sedan
Contents
Engine Volume
Chapter I Mechanical Part of Engine........................................................ 33
Section I Engine Body...............................................................................................33
I.
General Precautions ................................................................................................. 33
II.
Precautions on Sealant ............................................................................................ 34
III.
Preparation ................................................................................................................ 36
IV.
Engine Assembly ...................................................................................................... 39
V.
Drive Belt.................................................................................................................... 43
VI.
Air Filter and Air Duct ............................................................................................... 45
VII.
Intake Manifold and Exhaust Manifold ................................................................... 47
VIII.
Exhaust System......................................................................................................... 51
IX.
Timing sprocket mechanism ................................................................................... 53
X.
Camshaft and balance shaft assembly................................................................... 58
XI.
Cylinder head............................................................................................................. 64
XII.
Valves ......................................................................................................................... 68
XIII.
Cylinder Body Assembly.......................................................................................... 72
XIV.
Diagnosis of Common Troubles.............................................................................. 86
XV.
Parameters for Maintenance.................................................................................... 88
Section II Engine Lubrication System .....................................................................92
I.
Precautions................................................................................................................ 92
II.
Preparation ................................................................................................................ 93
III.
Engine Oil................................................................................................................... 94
IV.
Oil Filter...................................................................................................................... 96
V.
Oil Pan and Engine Oil Pump .................................................................................. 98
Section III Cooling System of Engine..................................................................102
I.
Cooling Circuit......................................................................................................... 102
II.
Engine Coolant ........................................................................................................ 103
III.
Radiator.................................................................................................................... 105
IV.
Radiator Cooling Fan.............................................................................................. 107
V.
Water Pump ............................................................................................................. 107
VI.
Thermostat Sub-assembly ..................................................................................... 109
VII.
Water Piping Sub-assembly................................................................................... 111
VIII.
Trouble Analysis ..................................................................................................... 112
IX.
Parameters for Maintenance.................................................................................. 113
