Maintenance Manual for J2 Sedan
Mechanical Part of Engine
105
⑩
Fill engine coolant in reservoir to the MAX position.
⑪
Install the radiator cap and repeat steps
③
-
more than twice until
⑨
the engine coolant level does
not lower any more.
⑫
Run the engine to check the cooling system for leakage.
3) Wash cooling system
①
Install the dismounted radiator water drainage plug and reservoir.
Attention:
■
Be sure to clean the water drainage plug and mount the new O-ring.
②
Dismount air filter upper cover and air intake hose. Please refer to “Air Filter Assembly”.
③
Remove outlet pipe of warm water pipe. Please lift the hose as high as possible.
④
Fill engine coolant into radiator and coolant reservoir, and install radiator cap.
Remove connection when engine coolant overflows from warm water pipe, and then reconnect and
continue to fill engine coolant.
⑤
Install the air filter upper cover and air intake hose. Please refer to “Air Filter Assembly”.
⑥
Run engine to warm it up to normal working temperature.
⑦
Increase engine speed for several times with no load applied to the engine.
⑧
Stop engine and wait for it to cool.
⑨
Discharge the water in system. Please refer to “Discharge engine coolant”.
⑩
Repeat steps
①
-
until the radiator begins to discharge the cleared water.
⑨
III. Radiator
1. Dismantlement and Installation
Caution:
■
Please do not dismount radiator cover when engine is very hot, otherwise the high-pressure
engine coolant will cause severe burns. Wrap up the radiator cover with thick cloth and slowly
turn it to discharge the air pressure inside. Turn and open the radiator cover and take it off
carefully after the pressure is fully released.
1) Dismantlement
①
Dismount engine deflector. Please refer to “Deflector”.
②
Discharge engine coolant in radiator. Please refer to “Replace Engine Coolant”.
Attention:
■
Operate after engine is cooled.
■
Please do not make the engine coolant splash onto the drive belt.
③
Dismount air intake pipe and take it off.
④
Disconnect the harness connector of radiator fan motor and move it aside.