Maintenance Manual for J2 Sedan
Electrical Part of Engine
148
4.
Diagnosis flow chart of Common Troubles (if there is any abnormity found, disconnect negative
pole of battery at once.)
Inspection Flow Chart of Common Troubles of Starting System
Starter fails to stop.
Replace the solenoid switch.
The engine fails to start.
Does
engine
run
with
revolving of crankshaft?
Does the starter run?
Does engine run normally?
Inspect ignition/fuel system.
Yes
Yes
No
Inspect following items of
battery: 1. Charging condition
2. Connection of terminal 3.
Erosion of terminal.
No
A
Abnormal
Yes
Does the gear shaft run?
Check pinion clutch.
Yes
Repair the starter.
Normal
No
Check the reduction gear, armature and the gear shaft.
No
Check the fuse and the fusible
wire.
Normal
Inspect following items of
battery: 1. Charging condition
2. Connection of terminal 3.
Erosion of terminal.
Abnormal
replace.
Abnormal
1. Charge battery.
2. Repair poor connection and
eroded terminal of battery.
A
Normal
Inspect circuitry of starting
system.
Normal
Does magnet switch make
noises during running?
Yes
Check the meshing condition
of pinion and gear ring.
Abnormal
1. Adjust the displacement of
pinion. 2. Inspect motion
mechanism of pinion. 3. Check
the gear ring.
Abnormal
Repair.
Repair the starter.
No
If wired as follows with no load, does
starter run?
Replace solenoid switch.
Yes
Repair the starter.
No
