Huber Pilot ONE Unistat T3*0 Operation Manual Download Page 1

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Unistat®

T300 Series

Summary of Contents for Pilot ONE Unistat T3*0

Page 1: ...Unistat T300 Series...

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Page 3: ...OPERATION MANUAL Unistat T300 Series...

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Page 5: ...s Pilot ONE This operation manual is a translation of the original operation manual VALID FOR TABLE TOP MODELS Unistat T305 Unistat T32x FREE STANDING MODELS Unistat T33x Unistat T34x Unistat T35x Abb...

Page 6: ...OPERATION MANUAL Unistat T300 Series V2 4 0en 22 07 20 17 12 6 Unistat Control ONE and Pilot ONE Description of the LEDs in the flow dia gram Components illustrat ed in the LED flow diagram...

Page 7: ...OPERATION MANUAL V2 4 0en 22 07 20 17 12 Unistat T300 Series 7 Layout of the Home screen...

Page 8: ...ation 20 2 Commissioning 22 2 1 In plant transport 22 2 1 1 Lifting and transporting the temperature control unit 22 2 1 1 1 Temperature control unit with lifting eyes 22 2 1 1 2 Temperature control u...

Page 9: ...Other functions 38 3 2 Information on the thermal fluids 39 3 3 To be noted when planning the test 40 3 4 Pilot ONE controller 41 3 4 1 Functional overview of Pilot ONE 41 3 5 Unistat LED diagram 43 3...

Page 10: ...2 Sub category Control Dynamics 59 4 2 8 3 Sub category Fluid Properties 60 4 2 8 4 Sub category Display parameters 61 4 2 9 Sub category Configuration manual 62 4 2 9 1 Sub category Change parameter...

Page 11: ...Control Signal standby 84 6 3 5 Jack RS232 RS485 serial 84 6 4 Firmware update 84 7 Service maintenance 85 7 1 Messages from the temperature control unit 85 7 2 Replacing the Pilot ONE or Unistat Cont...

Page 12: ...e cooling water 96 8 3 1 Draining process 96 8 4 Transportation lock 96 8 5 Packing 96 8 6 Shipping 96 8 7 Disposal 97 8 8 Contact data 98 8 8 1 Telephone number Customer Support 98 8 8 2 Telephone nu...

Page 13: ...e specified intended operation The models listed on page 5 are referred to in this operation manual as temperature control units and Peter Huber K ltemaschinenbau AG as Huber company or Huber Liabilit...

Page 14: ...the operation manual Denotes an immediate hazardous situation that will result in death or serious injuries Denotes a general hazardous situation that may result in death or serious injuries Denotes...

Page 15: ...ing the temperature control unit Check that the operators have read and understood the operation manual Define precise responsibilities of the operators Personal protective equipment must be provided...

Page 16: ...ting the temperature control unit in conjunction with an Ex px cabinet the information in the annex Section ATEX operation must be observed and followed This annex is only provided for temperature con...

Page 17: ...agents used are properly disposed of Aids such as towels cleaning cloths Tools used to take up spilled thermal fluid must be disposed of in the same fashion as the thermal fluid itself Tools used for...

Page 18: ...thermal fluid An appropriate message is output via the Touchscreen 88 There is no longer a need for mechanical tools to set the trigger values of the overtemperature protection It is replaced by a so...

Page 19: ...unit from the power supply Then turn the Mains isolator 37 to the 0 position Power supply via hard wiring Disconnect the power supply by means of the building s circuit breaker Then turn the Mains is...

Page 20: ...ween temperature control unit to wall bath wall room air cooling water too warm cooling water differ ential pressure too low suction strainer contamination The admitted energy can no longer be fully d...

Page 21: ...dissipated Temperature control unit The temperature control unit switches off when the upper range is reached maximum permissible ambient temperature Temperature control units with coolant circuit An...

Page 22: ...t Remove the packing material e g the palette only at the place of installation Protect the temperature control unit from transport damage Do not transport the temperature control unit alone and witho...

Page 23: ...eveling feet 2 1 2 Mounting removing leveling feet Only valid if the leveling feet have been removed for shipping The temperature control unit is not secured against slipping and or lowering DEATH OR...

Page 24: ...l unit The industrial truck must have a lifting force equal to or greater than the weight of the tempera ture control unit See the data sheet from page 99 in section Annex for the weight of the temper...

Page 25: ...st both check nuts hand tight You can distinguish between the two positions by feeling whether the Flat washer D is re leased transport position or tight operating position 2 2 2 Transportation lock T...

Page 26: ...contact the Customer Support The telephone number can be found on page 98 section Contact data PROCEDURE Check for damage to the packaging Damage can indicate property damage to the temperature contro...

Page 27: ...issipation of waste heat supply of fresh air for the temperature control unit and work area Ensure adequate floor clearance for air cooled temperature control units Do not operate this temperature con...

Page 28: ...uctionalprotectivemeasures professionalcableselection UVresistance steelpipeprotection etc Attention Theresponsiblebodyisresponsibleforcompliancewithnational internationaldirectivesandlaws Thisalso in...

Page 29: ...safety goggles safety footwear Uncontrolled formation of ice at the connections and hoses of the thermal fluid circuit SLIP AND TRIP HAZARD If the temperature is controlled in the minus range ice for...

Page 30: ...olate and protect temperature control hoses against contact mechanical load Cooling water Reinforced hoses must be used to satisfy tougher safety requirements Shut off the cooling water supply to the...

Page 31: ...r return 13 Connect the Cooling water inlet 13 to the water supply A seal must be used Leaking cooling water connections DAMAGE BY ROOM FLOODING Slowly open the building side shut off valves of the co...

Page 32: ...ensation inside the electrical cabinet A short circuit occurs in the electrical cabinet if the temperature control unit is then turned on again Applicable for models designed for winter operation and...

Page 33: ...ntry Internal expansion vessel shut off 124 In the condition as supplied to the customer the temperature control unit is prepared for use with an externally closed application Provide for safe operati...

Page 34: ...unit Open all valves in case of standard devices the Venting valve expansion vessel 21 by turning them anti clockwise turn 90 left as far as it will go 2 10 3 2 Shut off valves 2 10 3 2 1 Closing the...

Page 35: ...and discharge lines Install a bypass upstream of the valves quick release couplings for the application Matching accessories e g bypasses to reduce pressure can be found in the Huber catalog To enabl...

Page 36: ...protective earth PE MORTAL DANGER FROM ELECTRIC SHOCK Always connect the temperature control unit to safety sockets PE Damaged power cable power cable connection MORTAL DANGER FROM ELECTRIC SHOCK Do...

Page 37: ...fect the heating power 16 A 100 heating power with switched off compressor 13 A 100 heating power with switched off compressor 10 A 100 heating power with switched off compressor There is no effect on...

Page 38: ...and some free standing models enables the speed or the pressure of the thermal fluid to be controlled and hence optimally matched to the specified application On free standing models with higher pump...

Page 39: ...uit must be rinsed when changing from one type of thermal fluid to an other No residues of the previous type of thermal fluid may remain in the thermal fluid circuit Inert gas blanket over the Expansi...

Page 40: ...rd to fire point boiling point and viscosi ty In addition the thermofluid must be compatible with all the materials in your system Avoid bending the temperature control and cooling water hoses if requ...

Page 41: ...n 0 01 C and volume flows only in 0 1 l min O E grade DV E grade All interface commands are enabled Temperatures in 0 001 C volume flows in 0 001 l min possible cf E grade Explore Note Only the interf...

Page 42: ...and K X X X Display mode screen can be switched by swiping X X X Favorites menu X X X User menu Administrator Level X 2 Setpoint X Connections Digital interface RS232 X X X USB interfaces Host und Dev...

Page 43: ...and LED 9 illuminate Only in connection with the operating state Circulation active Only for temperature control units with HT cooling Heating active LED 7 illuminates Only in connection with the ope...

Page 44: ...en configuring the event function you will be prompted for the number of the program to be started The program will be started automatically when the pro grammed event time is reached If the temperatu...

Page 45: ...tate of the temperature control unit e g circulation active chiller active heating active internal process control mode active Active states are dis played by illuminated LEDs 3 8 4 The LED Indicator...

Page 46: ...gs allow you for example to enter settings or start creat ed temperature control programs Within a dialog selection must always be confirmed with the OK touch button When cancelling a dialog with the...

Page 47: ...l to copy the settings between temperature control units You cannot transfer data between different models You can also transfer the set value of the overtemperature protection to another temperature...

Page 48: ...afety thermal fluid used cut out value etc again X Value is reset Value is not reset A All together B Device parameters without OT C Device Parameter D Program Control ler E Menu F Com G te Descriptio...

Page 49: ...your choice Read the message displayed Tapping on Yes restores the factory settings tapping on No cancels the procedure The message Restart system appears on the Touchscreen 88 Switch the temperature...

Page 50: ...ue using the numeric keypad that appears Confirm your entry by tapping on OK Read the message and confirm by tapping on OK Read the safety warning and confirm by tapping on OK Tap on the temperature f...

Page 51: ...uired only for a initial startup b reseting the temperature control unit to the factory settings see page 48 section Restore factory settings After switching on the temperature control unit tap on the...

Page 52: ...sure the safety of your system It is set immediately after you have filled the system with thermal fluid Our temperature control units not only offer the possibility to specify the cut out value of th...

Page 53: ...Safety You have two options Stop in accordance with DIN EN 61010 Once the overtemperature protection cut out value is reached the temperature control unit heat ing cooling circuit and circulation pum...

Page 54: ...nside the reactor process temperature are dictated by the flow tem perature A differential temperature Delta T occurs between the flow temperature and the tem perature inside the reactor The greater t...

Page 55: ...2 1 Select temperature control Internal or process PROCEDURE Go to the Categories Menu Tap on the category Temperature Control Tap on the category Process Internal Choose between the entries Internal...

Page 56: ...uld not be unnecessarily long Make sure that the process sensor is properly attached at the measurement point and that there is good thermal coupling The sensor itself must have good insulation from t...

Page 57: ...ure control unit In Expert mode Configuration auto is deactivated and only Configuration manual is possible This is how to change mode PROCEDURE Go to the Categories Menu Tap on the category Temperatu...

Page 58: ...some circumstances Before starting the automatic controller parameterization verify the correct setting of the mini mum and maximum setpoint A limitation to the actually used operating temperatureran...

Page 59: ...the filling volume using the number keypad that appears Confirm your entry by tapping on OK Tap twice on the Arrow touchbutton to return to the category Temperature Control Tap on the category Process...

Page 60: ...g on OK 4 2 8 3 Sub category Fluid Properties 4 2 8 3 1 Sub category Select Fluid Under this entry you can select the thermal fluid used from a list PROCEDURE Go to the Categories Menu Tap on the cate...

Page 61: ...ontrol Tap on the category TAC Manual Tap on the sub category Configuration auto Tap on the sub category Fluid Properties Tap on the sub category VPC Bypass Choose between the dialog entries Bypass us...

Page 62: ...uently parameter sets must be entered under all three items Internal Jacket and Process when using the process temperature as a target value 4 2 9 1 1 Sub category Internal Enter the new values for KP...

Page 63: ...play parameters Tap on OK after you have read checked the parameters 4 2 9 3 Sub category Control structure With this function you have two different control structures available Huber PID controller...

Page 64: ...nt limit PROCEDURE Go to the Categories Menu Tap on the category Protection Options Tap on the category Setpoint Limits Tap on the sub category Minimum Setpoint Enter the new value using the numeric k...

Page 65: ...inforced hoses and screw connections Use suitable measures e g fixed pipes fastening the hoses to ensure that a water hammer in the return line does not pose a risk Very hot water 95 C T 60 C can stil...

Page 66: ...ata sheet from page 99 in Section Annex Observe the permissible water pressure see data sheet from page 99 in Section Annex Only use suitable and temperature stable hoses e g reinforced hoses and scre...

Page 67: ...tomatic venting PHYSICAL DAMAGE TO THE TEMPERATURE CONTROL UNIT An elevated tolerance time for the pressure drop can damage the pump if the thermal fluid level in the system is also too low Constantly...

Page 68: ...nterval in dicated in the Status line Field 10 runs backwards If with externally closed applications reactors the fluid level in the fill level display remains the same when the pump is running and wh...

Page 69: ...efly create temperatures 70 C in the Expansion vessel 18 This is caused by aging and the nature and quantity of the low boiling thermal fluid contained in the temperature control circuit Under the cat...

Page 70: ...tely and the pump continues to run for approx 30 seconds Wait until the pump stops Connect a suitable drain hose must be compatible with the thermal fluid to the Expansion vessel drain 9 if fitted or...

Page 71: ...ise turn 90 right as far as it will go Close the Expansion vessel drain valve 5 by turning it clockwise turn 90 right as far as it will go Remove the drain hose from the Drain 8 Remove the drain hose...

Page 72: ...perature Control Tap on the category Start Stop Tap on the dialog entry Start venting Confirm your choice by tapping on OK Confirm the preset time interval by tapping on OK Alternatively use the numer...

Page 73: ...ction will be displayed graphically and the setpoint will be changed immediately If tapping on OK is not correct it will be displayed graphically for 2 seconds The display will re turn to the Home scr...

Page 74: ...to the Drain 10 if present The remaining thermal fluid will flow from the temperature control unit into the container as soon as you have opened the knurled screw Drain the external application The de...

Page 75: ...apping on OK is not correct this is displayed graphically for 2 seconds After this the dis play will return to the Home screen again Try to start the temperature control unit again 5 1 1 2 Ending the...

Page 76: ...id up to room temperature using the temperature control unit Do not close the shut off valves in the thermal fluid circuit You can either end the temperature control automatically using the parameters...

Page 77: ...terface Fast Ethernet can be connect ed to any existing Ethernet network Because this interface can also be connected to very large networks the IT Best Practices firewall must be observed Usage Also...

Page 78: ...ft and away from you 6 2 1 2 Jack ECS External Control Signal standby Enable signal ECS external control signal for starting stopping the temperature control process Activation via a potential free co...

Page 79: ...his purpose a level sensor must be connected and placed in the sight glass 23 or in the external application Fill level warning When switching from closed to open contact a warning is generated if the...

Page 80: ...e Unistat pump For this purpose the operating mode of the Unipump is applied via a make contact to the LEVEL socket A fault is generated if asynchro nous This mode is useful if a Unipump is to be moni...

Page 81: ...3 Connection jack for Pt100 process controller sensor A temperature sensor located in the connected application Pt100 4 wire technology Lemosa con nector is connected to the Pt100 connection jack The...

Page 82: ...nected proceed as follows PROCEDURE Switch off the temperature control unit Plug the Com G te 46 into the slot provided Switch on the temperature control unit Unistat Control ONE detects the new compo...

Page 83: ...nformation on the interface can be found on page 79 in Section Connector POKO floating con tact alarm 6 3 3 Jack AIF Reg E Prog The analog interface has a programmable input channel and 3 output chann...

Page 84: ...te control of the controller electronics Alternatively a connection to a RS485 bus is possible Before plugging in the cable check the settings in the Interfaces category and adjust if necessary The in...

Page 85: ...FIRE Stop an ongoing temperature control process Turn off the temperature control unit Also disconnect the temperature control unit from the power supply In case of fault you can replace the Pilot ON...

Page 86: ...cess Turn off the temperature control unit Also disconnect the temperature control unit from the power supply Performing maintenance work not described in these operation manual MATERIAL DAMAGE ON THE...

Page 87: ...A W Overtemperature protection OT functional check Every month or after changing the thermal fluid Please see on page 54 the section Testing overtemperature protec tion for functionality Operating com...

Page 88: ...When disposing of them observe page 17 section Proper disposal of resources and consumables Reconnect the temperature control unit to the building s cooling water supply Proceed as de scribed on page...

Page 89: ...electing cleaning appliances Make sure the liquefier fins are not damaged or deformed as this will impair the air flow Re mount the ventilation grille after cleaning work Connect the temperature contr...

Page 90: ...h mechanical seal Non compliance with the safety data sheet for the thermal fluid to be used INJURIES Risk of injury to the eyes skin respiratory tract The safety data sheet for the thermal fluid to b...

Page 91: ...oint The reduced boiling point may cause overflow of very hot thermal fluids at the Expansion vessel 18 during temperature control of high temperatures It may cause serious burns of the limbs Hygrosco...

Page 92: ...ts of the temperature control unit must be dried out Need to avoid boiling retardation during future uses e g use of a silicone oil at temperatures above about 100 C PROCEDURE Drain the temperature co...

Page 93: ...ntainer Discard the collecting container and its content properly Follow the instructions for the disposal of thermal fluid on page 17 in Section Proper disposal of resources and consumables Re connec...

Page 94: ...edifnecessary seepage86 section Functioncheckandvisualinspection Thetightnessofthemechanicalsealmustbevisuallychecked Incaseofaleakage morethermalfluidexitsatthebottomofthetemperaturecontrolunit Follo...

Page 95: ...to using it and its content must be respected Observe the local regulations work instructions Wear your personal protective equipment e g temperature resistant safety gloves safety goggles safety foot...

Page 96: ...water will begin to drain out Allow all the cooling water to drain out to prevent the risk of freezing during transport and storage PROCEDURE Tempering without Cooling water drain 15 Close the buildin...

Page 97: ...control units with transportation lock strictly observe on page 24 the section Transportation lock 8 7 Disposal Improper disposal ENVIRONMENTAL DAMAGE Spilled leaked thermofluid must be discarded imme...

Page 98: ...8 8 1 Telephone number Customer Support If your country is not mentioned in the list below The responsible service partner can be found on our homepage www huber online com under the heading Contact H...

Page 99: ...Annex Chapter 9 OPERATION MANUAL V2 4 0en 22 07 20 17 12 Unistat T300 Series 99 9 Annex...

Page 100: ...u es Kullan m talimat Betriebsanleitung Operation manual Manual de instrucciones Manueld utilisation Manualeded uso Manual de instru es Kullan m talimat Inspired by temperature Inspired by temperature...

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