Honda CB HORNET 160R 2015, Shop Manual

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1-5
GENERAL INFORMATION
LUBRICATION SYSTEM SPECIFICATIONS
ITEM STANDARD SERVICE LIMIT Page NO.
Engine oil capacity
At draining
1.0 litre ( 1.0 US qt, 0.9 Imp qt)
– Page 3–11
At disassembly 1.2 litre ( 1.3 US qt, 1.1 Imp qt)
– Page 3–11
Recommended engine oil
Honda 4-stroke oil or equivalent motor oil
API service classification: MA
Viscosity: SAE 10W–30
–
Page 3–10
Oil pump rotor
Tip clearance 0.15 (0.006) 0.20 (0.008)
Page 4–4
Body clearance 0.15 – 0.20 (0.006 – 0.008) 0.25 (0.010)
Page 4–4
Side clearance
0.05 – 0.10 (0.002 – 0.004) 0.15 (0.006)
Page 4–4
FUEL SYSTEM SPECIFICATIONS
ITEM SPECIFICATIONS Page NO.
Carburetor identification number AVK6BA
Page 1–3
Main jet
#118 Page 5–11
Slow jet
#38 Page 5–11
Pilot screw initial opening 2 1/8
Page 5–18
Float level 13.0 mm (0.51in)
Page 5–12
Engine Idle speed 1,400 ± 100 min
–1
(rpm)
Page 5–18
Throttle grip free play 2 ~ 6 mm (0.07 – 0.2 in)
Page 3–5
PAIR control valve specified vacuum 53.3 kPa (400 mm Hg) Page 5–20
CYLINDER HEAD/VALVES SPECIFICATIONS
ITEM STANDARD SERVICE LIMIT Page NO.
Cylinder compression at 650 min
–1
(rpm) 1300 kPa (13.2 kgf/cm², 188.5 psi)
– Page 7–4
Valve clearance
IN
0.08 (0.003)
–
Page 3–9
EX 0.24 (0.010)
–
Page 3–9
Valve,
valve guide
Valve stem O.D.
IN
4.975 – 4.990 (0.1958 – 0.1964) 4.92 (0.194)
Page 7–13
EX 4.955 – 4.970 (0.1950 – 0.1956) 4.90 (0.193)
Page 7–13
Valve guide I.D. IN/EX 5.000 – 5.012 (0.1969 – 0.1973) 5.04 (0.198)
Page 7–14
Stem-to-guide clearance
IN
0.010 – 0.037 (0.0004 – 0.0015) 0.07 (0.003)
Page 7–14
EX 0.030 – 0.057 (0.0012 – 0.0022) 0.09 (0.004)
Page 7–14
Valve seat width IN/EX 0.9 - 1.1 (0.035 - 0.043) 1.5 (0.06)
Page 7–15
Valve spring Free length
INNER 35.59 (1.415) 35.14 (1.383)
Page 7–13
OUTER 39.46 (1.553) 38.60 (1.519)
Page 7–13
Rocker arm
Shaft O.D.
IN/EX 9.988 – 10.000 (0.3926 – 0.3936) 9.91 (0.390)
Page 7–11
Arm to shaft clearance
OUTER 0.002 – 0.049 (0.0001 – 0.0019) 0.10 (0.004)
Page 7–11
Camshaft Cam lobe height
IN
34.46 – 34.54 (1.356 – 1.359) 32.96 (1.298)
Page 7–8
EX 34.29 – 34.37 (1.349 – 1.353) 32.85 (1.293)
Page 7–8
Cylinder head warpage
–
0.05 (0.002)
Page 7–13
Unit: mm (in)
Unit: mm (in)
Unit: mm (in)