Honda CB HORNET 160R 2015, Shop Manual

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12-19
FRONT WHEEL/SUSPENSION/STEERING
Install the slider bushing being careful not to damage the
coating of the bushing, if it has been removed. Do not open
the bushing
slit more than
necessary.
Install the oil
seal with its
marked side
facing up.
Remove the burrs from the bushing mating surface, being
careful not to peel off the coating.
Apply fork fluid to a new oil seal lips.
Install the guide bushing, back-up ring and oil seal onto
the fork tube.
OIL SEAL
BACK-UP RING
GUIDE
BUSHING
REBOUND
SPRING
FORK PISTON
FORK PISTON
FORK PIPE
FORK PIPE
Install the rebound spring to the fork piston and install them
into the fork pipe.
Install the oil lock piece onto the fork piston end.
Install the fork pipe into the fork slider.
OIL LOCK PIECE
FORK SLIDER
FORK SLIDER
Set the fork slider in a vise with a piece of wood or soft
jaws to avoid damage.
Install a new sealing washer to the fork socket bolt.
Apply locking agent to the fork socket bolt threads and
install it.
Do not over-
tighten the vise
on the piston
remover front
cushion.
SEALING WASHER
FORK SOCKET BOLT