Honda CB HORNET 160R 2015, Shop Manual

Page: 197 / 336

12-1
12. FRONT WHEEL/SUSPENSION/STEERING
12
COMPONENT LOCATION 12-0
SERVICE INFORMATION 12-1
TROUBLESHOOTING 12-3
HANDLEBAR 12-4
FRONT WHEEL 12-9
FORK 12-14
STEERING STEM 12-22
SERVICE INFORMATION
GENERAL
Frequent inhalation of brake pad (shoe) dust, regardless of material composition could be hazardous to your health.
• Avoid breathing dust particles.
• Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum cleaner.
• Riding on damaged rims impairs safe operation of the motorcycle.
• When servicing the front wheel, fork or steering stem, support the motorcycle using a center stand and hoist.
• A contaminated brake disc or pad (shoe) reduces stopping power. Discard contaminated pads (shoes), and clean a
contaminated disc with a high quality brake de-greasing agent.
• After the front wheel installation, check the brake operation by applying the brake lever.
• Refer to the brake system information (page 14-1).
• This motorcycle is equipped with the tubeless tyre.
• Refer to the tubeless tyre repair (page 13-1).
SPECIFICATIONS
Unit: mm (in)
TORQUE VALUES
ITEM STANDARD SERVICE LIMIT
Minimum tire thread depth – 1.5 (0.06)
Cold tire pressure
Driver only 175 kPa (1.75 kgf/cm², 25 psi) –
Driver and passenger 175 kPa (1.75 kgf/cm², 25 psi) –
Axle runout – 0.2 (0.01)
Wheel rim runout
Radial – 0.3 (0.01)
Axial – 0.3 (0.01)
Fork
Spring free length 390.3 (15.366) 363 (14.291)
Pipe runout – 0.20 (0.008)
Recommended fluid
Honda Ultra Cushion Oil No.10 (BAHA-
RAT SS-8)
–
Fluid level 144 mm (5.66 in) –
Fluid capacity
310 cm³ ± 2.5 cm³ (11.0 ± 0.08 USoz,
11.5 ± 0.09 UKoz)
–
Steering head bearing preload 0.7 – 1.3 kgf (1.64 – 2.81 lbf) –
ITEM PART NO. QTY
THREAD
DIA. (mm)
TORQUE
N·m (kgf·m, lbf·ft)
REMARKS PAGE NO.
Front brake disc bolt
Front axle nut
Handlebar upper holder bolt
Master cylinder holder bolt
Rear view mirror lock nut
Fork socket bolt
Fork cap
Bottom bridge pinch bolt
Top bridge bolt
Steering bearing adjustment nut
Steering stem nut 90105 – KSP – 870
90306 – KTE – 911
90111 – 362 – 000
96001 – 06022 – 07
90201 – MW3 – 620
90116 – KV3 – 7010
51450 – K43 – 901
95701 – 10032 – 07
90101 – K43 – 900
53220 – KSP – 860
90304 – KSP – 900 5
1
4
2
2
2
2
2
2
1
1 8
12
6
6
10
8
33
10
8
26
24
42 (4.3, 31)
59 (5.9, 43)
22 (2.2, 16)
9 (0.9,6.6)
34 (3.5, 26)
20 (2.0, 15)
22 (2.2, 16)
32 (3.2, 23)
22 (2.2, 16)
2.5 (0.25, 1.8)
74 (7.5, 55)
NOTE 2
NOTE 3
NOTE 2
Page 12–12
Page 12–13
Page 12–6
Page 12–9
Page 12–9
Page 12–20
Page 12–22
Page 12–22
Page 12–22
Page 12–26
Page 12–27