Honda CB HORNET 160R 2015, Shop Manual

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2-9
FRAME/BODY PANELS/EXHAUST SYSTEM
Install a new gasket into the exhaust port.
Install the exhaust pipe/muffler, then temporarily install the
exhaust pipe joint nuts, muffler mounting bolts, washer,
collar and nut.
Tighten the exhaust pipe joint nuts securely, then tighten
the muffler mounting bolt to the specified torque.
TORQUE: 26 N·m (2.6 kgf·m, 20 lbf·ft)
Always replace
the exhaust pipe
gasket
with a new one
when remove
the exhaust
pipe from the
engine.
MUFFLER PROTECTOR
REMOVAL/INSTALLATION
Remove the pan screw of muffler protector.
Slide muffler protector towards engine to take it out.
Installation is in the reverse order of removal.
The muffler
protector can
be serviced
with the muffler
installed on the
engine.
Always check
for the condition
of the rubber
grommets on
the muffler
protector.
STUD BOLT REPLACEMENT
Thread two nuts onto the stud, and tighten them together,
then use a wrench on them to turn the stud bolt out.
Install new stud bolts into the cylinder head as shown.
TORQUE: 11 N·m (1.1 kgf·m, 8 lbf·ft)
After installing the stud bolts, check that the length from the
bolt head to the cylinder head surface is within specification.
20.5-22.5 mm
(0.81-0.89 in)
JOINT
NUTS
EXHAUST PIPE/MUFFLER
MOUNTING BOLT
WASHER
RUBBER
COLLAR
NUT
GASKET
PAN SCREW
GASKET
MUFFLER COVER
STUD BOLT EMBED TO INCOMPLETE THREAD