Honda CB HORNET 160R 2015, Shop Manual

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1-10
GENERAL INFORMATION
STANDARD TORQUE VALUES
ENGINE
ENGINE & FRAME TORQUE VALUES
•
Torque specifications listed below are for specified fasteners.
• Others should be tightened to standard torque values listed above.
NOTE
1.
Apply engine oil to the threads and seating surface.
2.
Apply locking agent to the threads.
3.
U–nut/ Lock Nut
4.
Apply grease to the threads.
FASTENER TYPE
TORQUE
N·m (kgf·m, lbf·ft)
FASTENER TYPE
TORQUE
N·m (kgf·m, lbf·ft)
5 mm bolt and nut
6 mm bolt and nut
(Include SH flange bolt)
8 mm bolt and nut
10 mm bolt and nut
12 mm bolt and nut
5 (0.5, 3.6)
10 (1.0, 7.3)
22 (2.2, 16)
34 (3.5, 25)
54 (5.5, 40)
5 mm screw
6 mm screw
6 mm flange bolt
(Include NSHF) and nut
8 mm flange bolt and nut
10 mm flange bolt and nut
4 (0.4, 2.9)
9 (0.9, 6.5)
12 (1.2, 9)
26 (2.7, 20)
39 (4.0, 29)
ITEM PART NO. QTY
THREAD
DIA. (mm)
TORQUE
N·m (kgf·m, lbf·ft)
REMARKS Page NO.
MAINTENANCE
Spark plug
Valve adjusting lock nut
Timing hole cap
Crankshaft hole cap
Oil drain bolt
Oil filter rotor cover screw
31916 – KRM – 841
90206 – 250 – 000
90084 – MN8 – 010
90087 – KSP – 860
90131 – KRM – 840
93700 – 05012 – 0A
1
2
1
1
1
3
10
6
14
32
12
5
16 (1.6, 12)
18 (1.8, 13.2)
10 (1.0, 7.3)
15 (1.5, 11)
30 (3.0, 22)
4 (0.4, 3.0)
NOTE 1
NOTE 4
Page 3–7
Page 3–9
Page 3–10
Page 3–10
Page 3–11
Page 3–13
LUBRICATION
Oil pump plate screw
Oil pump mounting bolt
93901 – 34120
95701 – 06035 – 00
1
2 4
6
3 (0.3, 2.2)
12 (1.2, 9)
Page 4–6
Page 4–6
FUEL SYSTEM
Fuel tank mounting bolt
SE valve lock nut
Carburetor drain screw
Slow jet
Needle jet holder
Main jet
Float chamber screw
SE valve cover screw
Vacuum chamber cover screw
Throttle cable stay screw
Insulator band screw
Fuel valve lock nut
Fuel unit
95701 – 06012 – 00
16046 – KVC – 901
–
16180 – K38 – 901
16165 – K21 – 901
99101 – KTN – 118
93500 – 04012 – 0H
93892 – 05012 – 18
93500 – 04008 – 1H
93500 – 05012 – 1H
16217 – KSP – 910
16950 – K43 – 901
94050 – 06000
2
1
1
1
1
1
3
2
2
2
1
1
4 8
10
6
5
7
5
4
5
4
5
5
16
6
27 (2.8, 20)
2.3 (0.2, 1.7)
1.5 (0.2, 1.1)
1.5 (0.1, 1.1)
2.5 (0.25, 1.8)
2.1 (0.2, 1.6)
2.1 (0.2, 1.6)
3.4 (0.4, 2.5)
2.1 (0.2, 1.6)
3.4 (0.34, 2.5)
1 (0.1, 0.7)
22 (2.2, 16)
9 (0.9, 6.6)
–
Page 5–6
Page 5–6
Page 5–11
Page 5–11
Page 5–11
Page 5–12
Page 5–13
Page 5–14
Page 5–14
Page 5–15
Page 5–23
–
CYLINDER HEAD/VALVES
Cylinder head cover bolt
Rocker arm shaft bolt
Cam sprocket bolt
Cylinder stud bolt nuts
Inlet pipe bolt
Cam chain tensioner lifter screw
Cylinder stud bolt
96001 – 06035 – 00
90002 – KRM – 840
90083 – KRM – 840
90201 – KRE – G00
95701 – 06025 – 00
90005 – K15 – 900
90031 – KRE – G00
90032 – KRE – G00
4
2
2
4
2
1
2
2 6
5
5
9
6
6
9
9
10 (1.0, 7.3)
5 (0.5, 3.7)
9 (0.9, 6.6)
30 (3.0, 22)
12 (1.2, 9)
4 (0.4, 3.0)
9 (0.9, 6.6)
9 (0.9, 6.6)
NOTE 1
Page 7–6
Page 7–12
Page 7–9
Page 7–19
Page 7–21
Page 7–22
Page 7–19
Page 7–19