Honda CB HORNET 160R 2015, Shop Manual

Page: 16 / 336

1-12
GENERAL INFORMATION
FRAME
ITEM PART NO. QTY
THREAD
DIA.
(mm)
TORQUE
N·m (kgf·m, lbf·ft)
REMARKS PAGE NO.
FRAME/BODY PANELS/EXHAUST SYSTEM
Exhaust pipe stud bolt 90035 – KRM – 840
2 8
11 (1.1, 8)
Page
2–9
Sari Guard flange bolt
95701 – 08014 – 07
2 8
22 (2.2, 16)
Page 2–8
95701 – 08040 – 07
1 8
22 (2.2, 16)
Page 2–8
ENGINE REMOVAL/INSTALLATION
Front engine hanger nut
Rear engine hanger nut
Drive sprocket fixing plate bolt
95801 – 10090 – 00
90019 – 399 – 010
90084 – 041 – 000
4
2
2
10
10
6
45 (3.5, 26)
54 (5.5, 37.6)
12 (1.2, 9)
Page 6–5
Page 6–5
Page 6–5
FRONT WHEEL/BRAKE/SUSPENSION/STEERING
Front brake disc bolt
Front axle nut
Handlebar upper holder bolt
Master cylinder holder bolt
Rear view mirror lock nut
Fork socket bolt
Fork cap
Bottom bridge pinch bolt
Top bridge bolt
Steering bearing adjustment nut
Steering stem nut
90105 – KSP – 870
90306 – KTE – 911
90111 – 362 – 000
96001 – 06022 – 07
90201 – MW3 – 620
90116 – KV3 – 701
51450 – K43 – 901
95701 – 10032 – 07
90101 – K43 – 900
53220 – KSP – 860
90304 – KSP – 900
5
1
4
2
2
2
2
2
2
1
1 8
12
6
6
10
8
33
10
8
26
24
42 (4.3, 31)
59 (5.9, 43)
22 (2.2, 16)
9 (0.9,6.6)
34 (3.5, 26)
20 (2.0, 15)
22 (2.2, 16)
32 (3.2, 23)
22 (2.2, 16)
2.5 (0.25, 1.8)
74 (7.5, 55)
NOTE 2
NOTE 3
NOTE 2
Page 12–12
Page 12–13
Page 12–6
Page 12–9
Page 12–9
Page 12–20
Page 12–22
Page 12–22
Page 12–22
Page 12–26
Page 12–27
REAR WHEEL/BRAKE/SUSPENSION
Rear brake arm
Rear brake disc bolt
Driven sprocket nut
Rear axle nut
Shock absorber mounting nut
Shock absorber mounting bolt Upper
Shock absorber mounting bolt Lower
Swing arm pivot bolt
90302 – KTE – 911
90105 – KSP – 870
90304 – KTE – 911
90305 – KYJ – 711
90304 – KTE – 911
90153 – KYJ – 900
90151 – KSP – 900
90121 – KSP – 900
1
4
4
1
2
1
1
1 6
8
10
16
10
10
10
14
10 (1.0, 7.3)
42 (4.3, 31)
64 (6.4, 47)
88 (8.8, 65)
44 (4.4, 32)
44 (4.4, 32)
44 (4.4, 32)
54 (5.4, 40)
NOTE 3
NOTE 3
NOTE 3
NOTE 3
NOTE 3
NOTE 3
–
Page 13–12
Page 13–12
Page 13–9
Page 13–13
Page 13–13
Page 13–13
Page 13–17
HYDRAULIC BRAKE
Caliper bleeder valve
FR Master cylinder cap
RR Master cylinder cap
Brake caliper mounting bolt
Front brake light switch screw
Brake lever pivot bolt(Disk)
Brake lever pivot nut (Disk)
Brake hose oil bolt
FR caliper secondery pin (STD)
FR caliper hanger pin (STD)
FR brake caliper pin (CBS)
FR brake caliper hangar pin (CBS)
CBS M/C joint nut
CBS M/C holder bolts
Brake pipe joint nut
43352 – 568 – 0030
93600 – 04012 – 1G
43516 – K43911
90131 – KYJ – 7101
90508 – K21 – 921
90114 – 166 – 006
94050 – 06000
90145 – GAZ – 981
45131 – GZ0 – 006
45215 – KPH – 951
45131 – ML7 – 921
45215 – MBT – D51
95701 – 06022 – 08
90701 – 06022 – 08
46312 – VMO – 770
1
2
2
2
1
1
1
2
1
1
1
1
1
2
1 8
4
4
8
4
6
6
10
8
10
8
10
6
6
10
5.4 (0.55, 4)
1.5 (0.15, 1.1)
1.5 (0.15, 1.1)
30 (3.0, 22)
1.2 (1.2, 0.9)
1.0 (0.1, 0.7)
5.9 (0.59, 4.4)
34 (3.4, 25)
17.2 (1.7, 12)
17.2 (1.7, 12)
22 (0.6, 16)
17.2 (1.7, 12)
17.2 (1.7, 12)
12 (1.2, 8.8)
14 (1.4, 10)
NOTE 2
Page 14–5
Page 14–6
–
Page 14–16
Page 14–13
Page 14–13
Page 14–13
Page 14–16
–
–
–
Page 14–8
–
Page 14–23
–
CARBURETOR
Throttle position sensor screw 16080 – KTN – 901
1 5
3.4 (0.4, 2.5)
Page 16–8
LIGHTS/METER/SWITCHES
Fuel level sensor mounting nut 94050 – 06000
4 6
9 (0.9, 6.6)
Page 17–16
SIDE STAND
Side stand pivot screw
Side stand lock nut
90107 – GN1 – 010
90304 – KTE – 911
1
1
10
10
10 (1.0, 7.3)
39 (3.9, 28.7)
Page 2–8
Page 2-8