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CARBURETOR MODEL 1 ME
6C1-9
S P R I N G
C H E C K V AL VE
FUEL FILTER
G A S K E T
IN LET N U T
F ig . 6 C l- 2 2 - - F u e l F ilte r a n d C h e c k V a lv e
11. R e m o v e " T " g u i d e a n d p u m p d i s c h a r g e s p r i n g u s i n g
n e e d l e n o s e p l i e r s ( F ig . 6 C 1 - 2 1 ) .
12. P u m p d i s c h a r g e b a ll a n d i d l e t u b e c a n b e r e m o v e d a t
t h e s a m e t i m e b y i n v e r t i n g t h e b o w l .
13. R e m o v e m a i n m e t e r i n g j e t s f r o m b o t t o m o f f u e l b o w l .
14. R e m o v e f l o a t n e e d l e s e a t a n d g a s k e t u s i n g T o o l
J - 2 2 7 6 9 .
15. T h e i d l e s t o p s o l e n o i d c a n b e r e m o v e d a t t h i s t i m e if
d e s i r e d .
16. R e m o v e t h e f u e l i n l e t n u t , f i l t e r a n d s p r i n g ( F i g . 6 C 1 -
2 2
).
N o f u r t h e r d i s a s s e m b l y o f t h e f l o a t b o w l is r e q u i r e d .
T h ro ttle Body (Fig. 6 C 1 -2 3 )
1. I n v e r t c a r b u r e t o r b o w l o n b e n c h a n d r e m o v e t w o
t h r o t t l e b o d y t o b o w l a t t a c h i n g s c r e w s . T h r o t t l e b o d y
a n d i n s u l a t o r g a s k e t m a y n o w b e r e m o v e d .
2. N o f u r t h e r d i s a s s e m b l y o f t h e t h r o t t l e b o d y is
n e c e s s a r y u n l e s s t h e i d l e m i x t u r e n e e d l e is d a m a g e d o r
t h e i d le c h a n n e l s n e e d c l e a n i n g . I f n e c e s s a r y t o r e m o v e
t h e i d l e m i x t u r e n e e d l e , c u t t h e t a n g f r o m t h e p l a s t i c
l i m i t e r c a p . D o n o t i n s t a l l a r e p l a c e m e n t c a p a s a b a r e
m i x t u r e s c r e w is s u f f i c i e n t t o i n d i c a t e t h a t t h e m i x t u r e
h a s b e e n r e a d j u s t e d .
D u e t o t h e c l o s e t o l e r a n c e fit o f t h e t h r o t t l e v a l v e in t h e
b o r e o f t h e t h r o t t l e b o d y , d o n o t r e m o v e t h e t h r o t t l e
v a l v e o r s h a f t .
C L E A N IN G A N D IN S P E C T IO N
T h e c a r b u r e t o r s h o u l d b e c l e a n e d in a c o l d i m m e r s i o n
t y p e c l e a n e r . R u b b e r a n d p l a s t i c p a r t s s h o u l d n o t b e
i m m e r s e d in c a r b u r e t o r c l e a n e r . H o w e v e r , t h e a i r h o r n
w h i c h h a s t h e p l a s t i c r e l i e f v a l v e w ill w i t h s t a n d n o r m a l
c l e a n i n g in c a r b u r e t o r c l e a n e r .
1. T h o r o u g h l y c l e a n c a r b u r e t o r c a s t i n g s a n d m e t a l p a r t s
in a n a p p r o v e d c a r b u r e t o r c l e a n e r s u c h a s C a r b o n X
( X - 5 5 ) o r e q u i v a l e n t .
2. B l o w o u t a ll p a s s a g e s in c a s t i n g s w i t h c o m p r e s s e d a i r .
D o n o t p a s s d r i l l s t h r o u g h j e t s o r p a s s a g e s .
3. E x a m i n e f l o a t n e e d l e a n d s e a t a s s e m b l y f o r w e a r .
I n s t a l l a n e w f a c t o r y m a t c h e d s e t i f w o r n .
4. I n s p e c t u p p e r a n d l o w e r c a s t i n g s e a l i n g s u r f a c e s fo r
d a m a g e .
5. I n s p e c t h o l e s in l e v e r s f o r e x c e s s i v e w e a r o r o u t o f
r o u n d c o n d i t i o n . I f l e v e r s a r e w o r n t h e y s h o u l d b e
r e p l a c e d .
6. E x a m i n e f a s t id le c a m f o r e x c e s s i v e w e a r o r d a m a g e .
7. C h e c k t h r o t t l e a n d c h o k e l e v e r s a n d v a l v e f o r b i n d s a n d
o t h e r d a m a g e .
8. C h e c k a l l s p r i n g s f o r d i s t o r t i o n o r l o s s in t e n s i o n ;
r e p l a c e a s n e c e s s a r y .
C A R B U R E TO R A S SEM B L Y
A f t e r c a r b u r e t o r h a s b e e n d i s a s s e m b l e d , n e w g a s k e t s
a n d f i lt e r m u s t b e u s e d .
T h ro ttle Body (Fig. 6 C 1 -2 3 )
1. I f r e m o v e d , i n s t a l l i d l e m i x t u r e n e e d l e a n d s p r i n g i n t o
t h r o t t l e b o d y u n t i l l i g h t l y s e a t e d . B a c k o u t t w o t u r n s a s
a
p r e l i m i n a r y
a d j u s t m e n t .
F i n a l
i d l e
m i x t u r e
a d j u s t m e n t w ill b e m a d e o n v e h i c l e .
2. I n v e r t f l o a t b o w l a n d i n s t a l l n e w t h r o t t l e b o d y t o b o w l
i n s u l a t o r g a s k e t .
3. I n s t a l l t h r o t t l e b o d y o n b o w l g a s k e t s o a ll h o l e s in
t h r o t t l e b o d y a r e a l i g n e d w i t h h o l e s in g a s k e t .
4. I n s t a l l t w o t h r o t t l e b o d y t o b o w l a t t a c h i n g s c r e w s a n d
l o c k w a s h e r s . T i g h t e n e v e n a n d s e c u r e l y t o 2 0 N - m (1 5
ft. l b s . ) .
F lo at B o w l
1. I n s t a l l f u e l f i l t e r s p r i n g , f i l t e r , a n d c h e c k v a l v e
a s s e m b l y , ( i f u s e d ) , i n l e t n u t a n d g a s k e t r u b b e r s e a l o n
c h e c k v a l v e f a c e s f u e l i n l e t n u t .
T h e f u e l i n l e t c h e c k v a l v e m u s t b e i n s t a l l e d ( w h e r e
r e q u i r e d ) in t h e f i l t e r t o m e e t M o t o r V e h i c l e S a f e t y
S t a n d a r d s ( M . V . S . S . ) f o r r o l l - o v e r . N e w s e r v i c e
r e p l a c e m e n t f i l t e r i n c l u d e t h e c h e c k v a l v e , w h e r e
r e q u i r e d .
2. I n s t a l l i d le s t o p s o l e n o i d a n d s p r i n g , if r e m o v e d . A d j u s t
l a t e r f o r c o r r e c t i d le s p e e d .
3. I n s t a l l m a i n m e t e r i n g j e t i n t o b o t t o m o f f u e l b o w l .
T i g h t e n s e c u r e l y .
4. U s i n g w i d e b l a d e s c r e w d r i v e r i n s t a l l n e e d l e s e a t a n d
g a s k e t .
5. I n s t a l l i d le t u b e f l u s h w i t h b o w l c a s t i n g .
6. I n s t a l l
p u m p
b a l l ,
s p r i n g a n d
" T "
i n t o p u m p
Fig. 6 C l-2 3 --T h ro ttle Body
Summary of Contents for 1982 Light Duty Truck
Page 1: ......
Page 28: ...HEATER 1A 3 Fig lA 2 Heater Control C K Models Fig lA 3 Heater Control G Models...
Page 37: ...Fig 1A 11 T E E V A L V E A S M TEE AND VALVE C36...
Page 38: ...HEATER 1A 13 Fig 1A l2 Distributor Ducts G Models Fig 1A l5 Control Assembly G Models...
Page 39: ...1A 14 HEATER V IE W A V IE W B Fig 1A l7 Control Cable Routing G Models...
Page 42: ...HEATER 1A 19 Fig 1A 23 Auxiliary Heater Hose Routing...
Page 56: ...AIR CONDITIONING IB 13 Chart 1B 4 Pressure Cycling CCOT System Diagnosis...
Page 64: ...Fig 1B 17 C60 System Vacuum Diagram C K Series...
Page 65: ......
Page 66: ...Fig 1B 19 C60 Motor Home Chassis Wiring Diagram SWITCH AIR CONDITIONING IB 2 3...
Page 67: ...IB 24 AIR CONDITIONING Fig IB 20 1 P A C Harness Wiring...
Page 68: ...AIR CONDITIONING IB 25 VIE W A Fig IB 21 A C Compressor wiring...
Page 76: ...AIR CONDITIONING IB 33 Fig 1B 26 Compressor Mounting...
Page 91: ...IB 48 AIR CONDITIONING Fig 1B 59 C K Models Refrigerant Lines L6...
Page 150: ......
Page 162: ......
Page 164: ...2D 2 BODY Fig 2D 4 Typical Utility Vehicle Model...
Page 182: ...2D 20 BODY Fig 2D 51 Rear Door Controls Fig 2D 52 Rear Door Outside Handle and Lock Cylinder...
Page 193: ...BODY 2D 31 BELTS 3RD SEAT Fig 2D 82 Seat Belt Installation Suburban Driver Seat Suburban...
Page 194: ...2D 32 BODY Fig 2D 85 Passenger s Bucket Seat Chassis Cab...
Page 195: ...BODY 2D 33 Fig 2D 88 Rear Bench Seats Suburban...
Page 196: ...2D 34 BODY Fig 2D 89 CK Utility Seat Attachments...
Page 197: ...BODY 2D 35 Fig 2D 90 Seat Separator Compartment and Door CK Models...
Page 222: ......
Page 223: ...BODY 2D 61 Fig 2D 139 Front Seat Belt Installation...
Page 228: ......
Page 234: ......
Page 252: ...3B2 8 MANUAL STEERING GEAR Fig 3B2 11 Manual Steering Gear Exploded View...
Page 256: ......
Page 273: ...POWER STEERING SYSTEM 3B3 17 with LE3 Engine Exc HC4 LE4 LG9 LF4 LS9 LT9 and JB7 HC4 and JB8...
Page 342: ......
Page 389: ...REAR SUSPENSION 3D 7 Fig 3D 17 Rear Spring Installation C K Models...
Page 428: ...4 B 1 4 REAR AXLE Fig 4B 8 Gear Tooth Nomenclature Fig 4B 9 G ear Tooth Contact Pattern Check...
Page 444: ......
Page 454: ......
Page 468: ...4 B 5 2 REAR AXLE Fig 4B5 2 Rockwell Assembly...
Page 480: ...4 B 5 1 4 REAR AXLE...
Page 482: ...i...
Page 502: ......
Page 520: ......
Page 533: ...Fig 5 5 Front Brake Pipes and Hoses C K Models BRAKES 5 13...
Page 534: ...Fig 5 6 Front Brake Pipes and Hoses G M odels 5 14 B R A K E S...
Page 535: ...Fig 5 7 Front Brake Pipes and Hoses P Models BRAKES 5 15...
Page 536: ...5 16 BRAKES Fig 5 8 Rear Brake Hoses...
Page 538: ...5 18 BRAKES Fig 5 10 Parking Brake System Typical...
Page 539: ...BRAKES 5 19...
Page 570: ...5 50 BRAKES Fig 5 57 Power Steering Hose Routing C K Models...
Page 571: ...BRAKES 5 51 Fig 5 58 Power Steering Hose Routing G Models...
Page 572: ...Fig 5 59 Power Steering H ose Routing P Models 5 52 BRAKES...
Page 577: ...BRAKES 5 57 4 CONT A SECONDARY DIAPHRAGM B SECONDARY POWER 4 CONT C PRIMARY D Fig 5 5A Service...
Page 604: ......
Page 625: ...NOTES ENGINE 6 21...
Page 626: ......
Page 629: ...IN LINE 6 6A1 3 OIL PRESSURE SENDING UNIT Fig 6A1 1 In Line Engine Lubrication...
Page 630: ...6A1 4 IN LINE 6 Fig 6 A l 2 P Series Engine Front Mount...
Page 631: ...IN LINE 6 6A1 5 Fig 6Al 3 P Series Engine Rear Mount Fig 6 A l 4 C Series Engine Rear Mounts...
Page 634: ...6A1 8 IN LINE 6 Fig 6Al 7 K Series Engine Rear Mount...
Page 660: ......
Page 663: ...SMALL BLOCK 6A4 3 Fig 6A4 T Engine Lubrication...
Page 664: ...6A4 4 SMALL BLOCK Fig 6A4 2 Engine Lubrication...
Page 665: ...Fig 6A4 3 P Series Engine Mount Bracket...
Page 667: ...SMALL BLOCK 6A4 7 Fig 6A 4 5 P Series Engine Front Mount...
Page 668: ...6A4 8 SMALL BLOCK...
Page 669: ...SMALL BLOCK 6A4 9 Fig 6A 4 7 K Series Engine Mounts...
Page 670: ...6A4 10 SMALL BLOCK Fig 6A 4 8 C Series Engine Mounts...
Page 703: ...MARK IV 6A5 7 Fig 6A 5 6 P Series Engine Front Mount...
Page 704: ...6A5 8 MARK IV Fig 6 A 5 7 C Series Engine Mounts...
Page 731: ...6 2 DIESEL 6A7 3...
Page 760: ...6B 6 ENGINE COOLING Fig 6B 7 A C and A I R Adjustment...
Page 771: ...ENGINE COOLING 6B 17 Fig 6B 20 Engine O il C o o le r 6 2L Diesel...
Page 784: ......
Page 807: ...CARBURETOR MODEL 2SE 6C2 9 Fig 6C2 6 Typical 2SE Carburetor Assembly...
Page 820: ......
Page 830: ...6C4 10 CARBURETOR MODEL M4ME M4MC 101368 Fig 6C4 12 M 4M C M 4M E Carburetor Exploded View...
Page 848: ......
Page 876: ......
Page 888: ...6D 12 ENGINE ELECTRICAL Fig 6D 6C Generator Mounting Fig 6D 7C Generator Mounting...
Page 919: ...ENGINE ELECTRICAL 6D 43...
Page 934: ...Fig 6D 8E Starter M otor Mounting...
Page 974: ......
Page 1011: ...Figure 350C 25A Neutral Engine Running AUTOMATIC TRANSMISSION 350C 11...
Page 1054: ...Fig 7A 1C 400 Autom atic Transmission Side Cross Section Typical...
Page 1152: ...700 R4 40 AUTOMATIC TRANSMISSION Figure 700 R4 76 Transmission Assembly Exploded View...
Page 1162: ......
Page 1189: ...89MM MANUAL TRANSMISSION 7B3 5 Fig 7 3 4 4 Speed 89mm Exploded View...
Page 1219: ...CLUTCH 7C 5 Fig 7C 6 C K Truck Clutch Controls...
Page 1220: ...Fig 7C 7 G Truck Clutch Controls...
Page 1221: ...CLUTCH 7C 7 Fig 7C 8 P Truck Clutch Controls...
Page 1234: ...7E 2 TRANSFER CASE Fig 7E 1 Model 208 Transfer Case Cross Section...
Page 1252: ...7E 20 TRANSFER CASE Fig 7E 39 Transfer Case Attachment Typical...
Page 1278: ...8A 16 ELECTRICAL BODY AND CHASSIS Fig 8A 11 License Plate Lamps C K Series...
Page 1280: ...8A 18 ELECTRICAL BODY AND CHASSIS VIEW A VIEW B Fig 8A 15 CK Series Rear Lamp W iring...
Page 1281: ...ELECTRICAL BODY AND CHASSIS 8A 19 Fig 8A 16 CK Series Auxiliary W iring...
Page 1290: ...8B 8 ELECTRICAL AND WIRING Fig 8B 13 Seat Belt Reminder System Schematic...
Page 1292: ......
Page 1346: ...8C 54 INSTRUMENT PANEL AND GAGES Fig 8C 46 CK Series W iring 3 of 29...
Page 1351: ...INSTRUMENT PANEL AND GAGES 8C 59 SUBURBAN Fig 8C 51 CK Series W iring 8 of 29...
Page 1364: ...8C 72 INSTRUMENT PANEL AND GAGES Fig 8C 64 CK Series W iring 21 of 29...
Page 1365: ...INSTRUMENT PANEL AND GAGES 8C 73 CAB CRFW CAB CHASSIS Fig 8C 65 CK Series W iring 22 of 29...
Page 1366: ...8C 74 INSTRUMENT PANEL AND GAGES Fig 8C 66 CK Series W iring 23 of 29...
Page 1374: ...8C 82 INSTRUMENT PANEL AND GAGES Fig 8C 74 G Series W iring 2 of 19...
Page 1375: ...INSTRUMENT PANEL AND GAGES 8C 83 Fig 8C 75 G Series W iring 3 of 19...
Page 1376: ...8C 84 INSTRUMENT PANEL AND GAGES Fig 8C 76 G Series W iring 4 of 19...
Page 1379: ...INSTRUMENT PANEL AND GAGES 8C 87 Fig 8C 79 G Series W iring 7 of 19...
Page 1383: ...INSTRUMENT PANEL AND GAGES 8C 91 Fig 8C 83 G Series W iring 11 o f 19...
Page 1384: ...8C 92 INSTRUMENT PANEL AND GAGES BUS BARGWO Fig 8C 84 G Series W iring 12 of 19...
Page 1390: ...8C 98 INSTRUMENT PANEL AND GAGES Fig 8C 90 G Series W iring 18 of 19...
Page 1391: ...INSTRUMENT PANEL AND GAGES 8C 99 Fig 8C 91 G Series W iring 19 of 19...
Page 1392: ...8C 100 INSTRUMENT PANEL AND GAGES Fig 8C 92 P Series W iring 1 of 11...
Page 1393: ...INSTRUMENT PANEL AND GAGES 8C 101 Fig 8C 93 P Series W iring 2 of 11...
Page 1396: ...8C 104 INSTRUMENT PANEL AND GAGES Fig 8C 96 P Series W iring 5 of 11...
Page 1399: ...INSTRUMENT PANEL AND GAGES 8C 107 Fig 8C 99 P Series W iring 8 of 11...
Page 1401: ...INSTRUMENT PANEL AND GAGES 8C 109 START RUN OF LOCK ACC Fig 8C 101 P Series W iring 10 of 11...
Page 1415: ...ACCESSORIES 9 13 RADIO NOISE BLOWER MOTOR Fig 9 6R Radio Diagnosis Chart B...
Page 1416: ...9 14 ACCESSORIES D E A D R A D IO A M R A D IO I Fig 9 7R Radio Diagnosis Chart C...
Page 1417: ...ACCESSORIES 9 15 DEAD RADIO AM FM RADIO Fig 9 8R Radio Diagnosis Chart D...
Page 1435: ...t f l i t 1...