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Page   

 

702-17 

& 802-19 

MANURE 

SPREADER 

TRUCK UNIT 

 
 
 
 
 
 
 

 

OPERATOR’S MANUAL , MAINTENANCE 

AND REPAIR PARTS 

 

ROTO-MIX LLC 

2205 E. Wyatt Earp 

PO Box 1724 

Dodge City, Kansas 67801 

(620) 225-1142 

©Roto-Mix LLC 2006 

441936   

11

/201

8

                                                                                         

Printed in U.S.A.

 

Summary of Contents for Roto-Spread 702-17

Page 1: ...802 19 MANURE SPREADER TRUCK UNIT OPERATOR S MANUAL MAINTENANCE AND REPAIR PARTS ROTO MIX LLC 2205 E Wyatt Earp PO Box 1724 Dodge City Kansas 67801 620 225 1142 Roto Mix LLC 2006 441936 11 2018 Print...

Page 2: ...or to use The Guarantee appears in the front of this book along with the Registration and Inspection Certificate For information on ordering repair parts refer to the Repair Parts section at the back...

Page 3: ...ance with the instructions provided in the Operator s Manual ROTO MIX recommends that you keep records and receipts you may be asked to prove that maintenance instructions have been followed Operation...

Page 4: ...10 Unloading 10 Spread Pattern 12 Storage and Cleaning 12 Maintenance 13 Lubrication 13 Bearings 13 Drive Chain Planetary Gearbox 13 Belt Maintenance 13 Rear Gate Cylinders 13 Hydraulic System 14 Adj...

Page 5: ...Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed READ ALL SIGNS ON THE MACHINE AND...

Page 6: ...is Machinery Or Perform Service To Read And Understand The Safe Operating Practices And Safety Precautions In This Manual Do Not Operate Until All Shields Covers And Guards Are In Place Do Not Allow C...

Page 7: ...ower Take Off And Remove Keys From Truck Before Servicing Spreader Do Not Attempt To Clean Oil Or Adjust Spreader While It Is In Motion Stop The Engine And Be Sure Spreader Is Stopped Before Making Ad...

Page 8: ...MEMBER Your best assurance against accidents is a careful and responsible operator If there is any portion of this manual or function you do not understand contact your dealer or the ROTO MIX plant Sa...

Page 9: ...tch in moving parts 3 Always wear protective clothing and substantial shoes 4 Keep wheel lug nuts or bolts tightened to specified torque 5 Give the unit a visual inspection for any loose bolts worn pa...

Page 10: ...e the sliding front gate is all the way to the front of the spreader and close the hydraulic rear gate before loading It is unlawful to allow any manure spillage to occur on public roadways Be sure re...

Page 11: ...he screen and the control unit will start beeping To clear the alarm press the STOP ALARM CLEAR button 6 Press the FLOOR FWD button When the button is pressed the screen will read The floor will come...

Page 12: ...wo stage hydraulic pump on the spreader This pump is powered by the truck PTO The spreader is designed to give a uniform spread pattern when the truck engine is operated at 1500 2100 RPM for typical m...

Page 13: ...ification Mobil Delvac Synthetic Gear Oil 75W 90 There is a check plug half way up on the gearbox Maintain the oil level to this check plug Fill plug is located on the top of the gearbox BELT MAINTENA...

Page 14: ...ons pump seals and motor seals for leakage Tighten loose connections and replace damaged components 9 A ball valve is provided at the bottom of the reservoir where the suction hose is connected Turn t...

Page 15: ...the floor drive chain run the sliding gate all the way to the rear of the spreader until it stops 2 Remove the front panel of the sliding gate 3 A threaded adjuster rod is provided where the drive cha...

Page 16: ...rapers so they contact against the box wall and retighten bolts FIGURE 7 ADJUST SLIDING GATE SCRAPERS SCRAPER CLAMP SCRAPER ADJUSTMENTS Fastening Floor Belt to Slide Gate See figure 8 1 If the floor b...

Page 17: ...ONLY AVAILABLE AS AN OPTION See figure 9 The deflectors at the rear of the spreader can be set for wide spreading or they can be hinged inward to spread straight behind the spreader FIGURE 9 ADJUST S...

Page 18: ...Drive PTO Driven Triple Hydrostat Pump Driving 2 High Torque Motors PTO Driven Triple Hydrostat Pump Driving 2 High Torque Motors Belt Drive Rear Gate Uses Truck PTO Hydraulics Belt Drive Speed Regul...

Page 19: ...802 19 180 CT 702 17 162 CT 40 TRUCK FRAME 133 3 4 802 19 320 3 4 702 17 302 3 4 101 1 4 702 17 802 19 TRUCK DIMENSIONALS Page 19...

Page 20: ...Page 20 How to read a Roto Mix Serial Number 4 1 01 5 0157 Manufactured Location Year Manufactured Month Manufactured Consecutive Numbering...

Page 21: ...Floor 31 33 Beater Assembly 34 37 Front Gate Assembly 38 Rear Gate Assembly1 39 Spreader Hydraulic Parts 40 47 Spreader Truck Wiring Harness Diagram 48 49 Truck Spreader Mount Kit 50 Spreader Control...

Page 22: ...9 19 9 19 6 5 1 15 4 20 21 7 11 2 2 8 12 18 3 13 16 17 19 19 14 10 702 17 802 19 SPREADER ASSY WITH STEEL SIDES Page 22...

Page 23: ...1 4 2 10 400812 HEX NUT 3 4 10 CENTER LOC 5 PLTD 2 11 400907 HEX CROWNLOC NUT 7 16 20 C PLTD 14 12 400908 HEX CROWN LOCNUT 1 2 13 9 15 13 407104 CHCS 1 2 13 x 2 5 PLTD 15 14 407415 SHOULDER BOLT 1 D x...

Page 24: ...31 28 31 27 7 17 5 12 20 11 10 3 1 32 2 14 31 14 31 29 18 30 24 19 25 26 16 23 16 23 16 23 6 702 17 802 19 SPREADER ASSEMBLY Page 24...

Page 25: ...2 BELT 5 16 x 90 x 244 1 14 364074 HYDRAULIC CYLINDER 3 x 8 x 20 1 4 2 15 400107 HEX SERRATED FLANGE NUT 3 8 16 5 PLTD 4 16 400114 HEX SERRATED FLANGE NUT 1 2 13 5 PLTD 21 17 400907 HEX CROWNLOC NUT 7...

Page 26: ...1 54 14 15 20 57 4 5 6 12 18 58 59 60 24 45 44 2 27 38 28 21 9 41 41 21 43 12 24 28 51 21 47 56 42 42 19 23 23 42 5 36 21 47 51 37 28 48 50 26 39 33 49 25 31 30 46 702 17 802 19 SPREADER BOX ASSEMBLY...

Page 27: ...16 SPLIT LOCK WASHER 1 MED PLTD 4 31 402406 FLAT WASHER 3 8 PLTD 8 32 402508 FLAT WASHER 1 2 ID x 1 OD 15 33 402516 WASHER FLAT 1 SAE PLTD 3 35 404122 ROLL DRIVE PIN 5 16 x 1 1 14 LG 1 36 405604 HHCS...

Page 28: ...16 9 3 8 24 29 37 19 30 28 24 9 8 20 16 27 6 5 15 13 7 4 21 25 32 14 12 33 31 2 15 11 34 17 36 1 26 23 10 22 18 35 702 17 802 19 SPREADER BOX ASSEMBLY Page 28...

Page 29: ...T 3 4 10 CENTER LOC 5 PLTD 1 20 400906 HEX NUT 3 8 16 CROWN LOC 5 PLTD 8 21 401106 HEX NUT 3 8 16 NYLOC 5 PLTD 6 22 402016 SPLIT LOCK WASHER 1 MED PLTD 2 23 402516 FLAT WASHER 1 SAE 2 24 405050 TRUSS...

Page 30: ...Page 30 This page intentionally left blank...

Page 31: ...02 4 3 401106 HEX NUT 3 8 16 NYLOC 5 PLTD 40 4 402606 FENDER WASHER 3 8 x 1 1 2 PLTD 40 5 407323 ELEVATOR BOLT PLTD 3 8 16 x 1 1 2 40 6 407818 HHCS METRIC 10mm 1 5 x 80mm GRD 10 9 4 7 402406 FLAT WASH...

Page 32: ...2 3 2 3 2 3 4 4 1 1 3 8 7 6 8 5 7 6 9 USED ONLY ON SPREADERS WITH PLASTIC SIDES 6 6 1 1 3 2 4 5 4 3 USED ONLY ON SPREADERS WITH PLASTIC SIDES 702 17 SPREADER BOX SIDES FLOOR 802 19 SPREADER BOX SIDES...

Page 33: ...5 PLTD 2 7 402606 FENDER WASHER PLTD 3 8 ID x 1 1 2 OD 2 8 405050 TRUSS HD SCREW 3 8 16 x 1 1 4 2 9 830280 802 19 SPREADER BOX WA HDPE SIDES PLASTIC 1 830340 702 17 SPREADER BOX WA HDPE SIDES PLASTIC...

Page 34: ...0 16 1 16 20 29 29 25 30 24 18 16 24 18 16 16 12 12 2 16 20 2 14 34 31 17 21 17 3 26 28 23 5 15 21 24 16 4 17 33 13 31 21 26 3 17 21 27 32 9 16 22 6 86 7 6 66 0 25 6 5 180 56 25 702 17 802 19 SPREADER...

Page 35: ...UT 3 8 16 NYLOC 5 PLTD 16 16 401108 HEX NYLOC NUT 1 2 13 5 PLTD 129 17 402008 SPRING LOCK WASHER 1 2 PLTD 16 18 402508 FLAT WASHER 1 2 ID x 1 OD 3 19 405701 HHCS 1 2 20 x 1 5 PLTD 4 20 405702 HHCS 1 2...

Page 36: ...15 14 11 4 30 49 37 43 25 37 35 25 17 17 25 29 1 1 5 7 22 41 6 46 47 50 26 28 25 28 48 32 31 45 19 2 37 18 44 3 24 34 3 24 34 10 42 37 36 42 38 21 23 23 23 20 702 17 802 19 SPREADER BEATER ASSEMBLY Pa...

Page 37: ...2 13 8 AR 24 401106 HEX NYLOC NUT 3 8 16 5 PLTD 16 25 401108 HEX NUT 1 2 13 NYLOC 5 PLTD 27 26 402008 SPRING LOCK WASHER 1 2 PLTD 8 27 402110 LOCK WASHER 5 8 EXTERNAL STAR PLTD 4 28 402508 FLAT WASHER...

Page 38: ...1 2 x 1 1 16 x 3 1 8 322561P CONNECTOR PIN 1 WH124HD MILL CHAIN 1 9 351987 PIRANHA URETHANE STRIPPER 3 x 2 1 4 OD 2 10 400216 HEX NUT 1 8 5 PLTD 1 11 400616 HEX JAMNUT 1 8 5 PLTD 2 12 402016 SPRING L...

Page 39: ...REAR GATE COVER HDPE 1 2 x 48 x 80 1 2 1 9 401106 HEX NUT 3 8 16 NYLOC 5 PLTD 44 10 401108 HEX NYLOC NUT 1 2 13 5 PLTD 6 11 401112 HEX NUT 3 4 10 NYLOC 5 PLTD 2 12 405050 TRUSS HD SCREW 3 8 16 x 1 1...

Page 40: ...20 PUMP LOAD SENSE 2 32 CIR L H ROT 1 6 362121 PUMP 6 0 LOAD SENSE L H ROT 1 7 362382 MANIFOLD 702 802 BEATER DRIVE 1 8 362383 MANIFOLD FLOOR GATE 702 802 LOAD SENSE 1 9 362404 FILTER HEAD 1 1 4 FP 2...

Page 41: ...7851 1 2 35 6685 35 6685 5 6 592 5 6 5 1 02725 6 5 1 7 5 7851 1 02725 5 7851 02725 5 7851 02725 35 6685 02725 35 6685 1 5 2 1 1 5 83 225 02725 35 6685 225 02725 5 7851 7 5 7851 1 7 5 7851 1 68 7 21 1...

Page 42: ...7 42 41 24 16 28 17 3 3 28 18 13 16 31 24 40 39 43 38 37 9 32 26 33 14 15 32 26 33 14 15 15 19 26 36 23 34 30 27 20 23 34 30 35 25 18 10 11 9 8 8 8 8 9 5 6 32 2 43 1 702 17 802 19 SPREADER HYDRAULIC...

Page 43: ...0 ELBOW 3 8 MP x 9 16 JIC 4 23 368036 HYDRAULIC ADAPTER 1 1 4 MP x 1 1 4 FP 90 2 24 368082 90 ELBOW 9 16 MOR x 3 4 JIC 2 25 368134 STRAIGHT ADAPTER 1 MP x 1 7 16 ORFS 3 26 368136 STRAIGHT ADAPTER 3 4...

Page 44: ...20 46 40 30 16 22 27 1 17 25 31 18 34 11 30 19 12 14 22 32 13 24 35 4 26 15 21 37 18 33 11 7 15 21 11 18 33 13 24 29 9 29 23 44 12 19 28 8 43 38 42 10 9 36 19 12 12 20 28 39 6 41 41 41 41 37 702 17 8...

Page 45: ...20 367100 HOSE COUPLING 1 2 x 13 16 FFORX 8 21 367132 HOSE STEM 16GS 16FL90 1 2 22 367139 HOSE COUPLING 1 x 16G 16FFORX90S 3 23 367141 HOSE COUPLING 3 4 x 1 3 16 FFFORX 5 24 367142 HOSE COUPLING 3 4 x...

Page 46: ...35 31 13 26 20 7 7 4 3 12 30 12 23 28 9 37 19 16 25 8 24 11 17 18 18 11 20 28 26 22 24 22 24 27 38 39 9 8 0 15 25 8 19 24 5 5 32 29 21 702 17 802 19 HYDRAULIC MANIFOLD VALVE ASSY USE THIS DIAGRAM FOR...

Page 47: ...16 FFFORX 2 21 367142 HOSE COUPLING 3 4 x 1 3 16 FFORX90S 2 22 367415 FERRULE 16GS1F 4 4 23 368098 90 ELBOW 11 16 ORFS x 9 16 MOR 2 24 368193 STRAIGHT ADAPTER 1 7 16 ORFS x 1 5 16 MORB 8 25 368194 ST...

Page 48: ...2 P H S G 3 1 4 6 0 5 1 R E T 3 1 4 6 0 5 2 X 33 16 GRA WHT X 34 16 GRA 3 S H S G 3 1 4 6 3 8 4 R E T 3 1 4 6 0 2 1 X 45 16 BLU PSV PROPORTIONAL FLOOR SPEED SV3 FLOOR FORWARD SV4 FLOOR BACK SV2 REAR...

Page 49: ...6 34 Y 4 3146079 CAVITY PLUG 5 6 8 7 3 2 4 1 10 9 1211 BLU 16 45 Y PNK 16 75 X WHT 16 58 Y BRN 16 67 Y TAN 16 69 Y PUR WHT 16 65 Y RED BLK 16 57 Y PUR 16 63 Y GRN 16 72 X 3 3146079 CAVITY PLUG 1 12111...

Page 50: ...6 9 7 7 1 6 817 85 7 1 635 1 6 618 7 1 7 7 1 6 7851 025 702 17 802 19 TRUCK SPREADER MOUNT KIT Page 50...

Page 51: ...4 x 4 LG 2 11 351988 PIRANHA URETHANE STRIPPER SPRING 2 12 400116 HEX SERRATED FLANGE NUT 3 4 10 5 PLTD 16 13 400916 HEX TWO WAY LOCKNUT 1 8 5 PLTD 2 14 401108 HEX NYLOC NUT 1 2 13 5 PLTD 7 15 401212...

Page 52: ...8 16 3 2 409543 SQ HD SET SCREW CUP 3 8 x 1 3 3 452077 CONTROLLER 802 SPREADER 1 4 871087 TURCK SCALE INDICATOR BASE W A 1 5 871095 TRUCK SCALE INDICATOR MOUNT W A 1 6 871103 INDICATOR EXTENSION TUBE...

Page 53: ...0841 DECAL PATENT PENDING 5 8 x 5 1 6 440844 DECAL MADE IN USA 1 7 440931 DECAL GREASE GUN DECAL 10 HOURS 1 8 440939 DECAL ROTO SPREAD 1 9 440953 DECAL 802 19 ROTO SPREAD 1 10 440955 DECAL USE E90W GE...

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