Roto-Mix 1220-20 Safety & Operation Manual Download

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1220-20 TRUCK &

STATIONARY FEED MIXER

SAFETY &

OPERATION MANUAL

ROTO-MIX

P.O. Box 1724

2205 E. Wyatt Earp Blvd.

Dodge City, Kansas 67801

(620) 225-1142

© ROTO-MIX LLC 2006

SERIAL NO. _______________

441952

/20

Printed in U.S.A.

Summary of Contents for 1220-20

Page 1: ...RUCK STATIONARY FEED MIXER SAFETY OPERATION MANUAL ROTO MIX P O Box 1724 2205 E Wyatt Earp Blvd Dodge City Kansas 67801 620 225 1142 ROTO MIX LLC 2006 SERIAL NO _______________ 441952 08 2020 Printed...

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Page 3: ...5 OPERATOR QUALIFICATIONS 6 SAFETY INFORMATION 7 19 CHAIN TENSIONING LOADING INSTRUCTIONS 20 21 LUBRICATION 21 PLANETARY GEARBOX HYDROSTAT OVERHUNG LOAD ADAPTER 22 23 SPECIFICATIONS 24 1220 20 TRUCK...

Page 4: ...efects or defect are included in and covered by said warranty then such defective part or parts shall promptly be replaced without charge to the purchaser F O B the ROTO MIX plant Product Registration...

Page 5: ...lacement parts for units that are beyond the original product warranty will be limited to replacement of the failed part Failures that are due to damage improper installation lack of maintenance or im...

Page 6: ...r situation 2 Current OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct EVERY employee in the safe operation and servicing o...

Page 7: ...ious injury or death This signal word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially h...

Page 8: ...the rain or snow E Be sure all shields are in place before operation F Use common sense when operating SAFETY FIRST REMEMBER The careful operator is the best operator Most accidents are caused by hum...

Page 9: ...ation of such decals are indicated in this manual Do not attempt to operate this equipment under the influence of drugs or alcohol Review the safety instructions with all users annually This equipment...

Page 10: ...while in operation Operate the mixer feeder from the operator s seat only Do not exceed load capacity of the mixer feeder See loading instructions Reduce speed when turning or traveling on rough terra...

Page 11: ...ter or hydrometer Do not charge a frozen battery it may explode Warm battery to 60F 16C before charging AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious...

Page 12: ...A E G H F F A E C C B B F F D 1220 20 SAFETY DECALS 12...

Page 13: ...440819 E 440822 C 440801 D 440034 B 440826 F 440818 G 440807 H 440035 A 1220 20 SAFETY SIGNS DECALS 13...

Page 14: ...decal over the specified area and carefully press the small portion with the exposed sticky backing in place Slowly peel back the remaining paper and carefully smooth the remaining portion of the deca...

Page 15: ...or cracked welds and make necessary repairs Follow the maintenance safety instructions included in this manual Be sure that there are no tools lying on or in the mixer feeder Do not use the unit until...

Page 16: ...opes Avoid sudden starts and stops Pick the levelest possible route when transporting across fields Avoid the edges of ditches or gullies and steep hillsides Be extra careful when working on inclines...

Page 17: ...posed to livestock for long periods of time Damage and livestock injury could result Do not permit children to play on or around the stored unit Make sure parked machine is on a hard level surface and...

Page 18: ...all situations including narrow bridges intersections etc Be observant of bridge loading ratings Do not cross bridges rated lower than he gross weight at which you are operating Watch for obstructions...

Page 19: ...all tools parts and service equipment are removed Do not allow grease or oil to build up on any step or platform Never replace hex bolts with less than grade five 5 bolts unless otherwise specified I...

Page 20: ...ycle If the rotor is completely submerged under the mix mixing efficiency may be reduced spillage may occur and damage to the mixer may result Maximum capacity by weight can be calculated by multiplyi...

Page 21: ...n with 10 micron element Replace fluid every 2000 hours of operation or every year which ever occurs first with approximately 1 gallon 3 7 liters of CITGO Transgard Tractor Hydraulic Fluid Material Co...

Page 22: ...gistering reservoir oil temperature Oil temperature in reservoir should not exceed 190 F The hydraulic oil filter should be changed the first 100 hours of operation then every 500 hours of operation a...

Page 23: ...Box to the left 3441171 is used on the oil bath drive of a Truck unit it takes 175 oz of Mobil Delvac Synthetic Gear Oil 75W 90 to the full level SERVICING THE TOP AUGER DRIVE Note for Service When s...

Page 24: ...tom Auger Sprocket 140 C 45 Rotor Sprocket 180 A 102 Top Auger Flighting 3 8 x 24 OD RH 16 Pitch Bottom Auger Flighting 4 3 4 5 1 2 x 24 OD Full Pitch Tub Bottom Construction 3 8 Steel Auger Bottom Co...

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Page 26: ...of Truck Shown with spout up 43 TO RUBBER EXT 43 1 2 TO SPOUT RUBBER EXT 50 TO SPOUT 35 TO SPOUT Shown with spout down HEIGHT DIMENSIONS BASED ON 40 TRUCK FRAME 24 SPOUT STANDARD APPROX WEIGHT 1220 20...

Page 27: ...14 44 44 1 4 185 45 278 7 3 4 169 3 4 30 1 4 190 111 1 2 38 1 4 127 1 4 133 23 1 2 72 1 4 63 1 2 1220 20 STATIONARY DIMENSIONS 27 All Dimensions Specifications are Approximate and Subject to Change W...

Page 28: ...28 How to read a Roto Mix Serial Number 4 1 01 5 0157 Manufactured Location Year Manufactured Month Manufactured Consecutive Numbering...

Page 29: ...40 BOTTOM AUGER ASSEMBLIES 41 TOP AUGER ASSEMBLIES 42 DRIVE ASSEMBLY CHAINS TIGHTENERS 43 TOP AUGER DRIVE ASSEMBLY 44 BOTTOM AUGER DRIVE ASSEMBLY 45 ROTOR DRIVE ASSEMBLY 46 47 STATIONARY ELECTRIC DRIV...

Page 30: ...2 1 ITEM PART DESCRIPTION QTY 1 358444 TRUCK EDC HARNESS 1 2 781055 TRUCK TO MIXER WIRE ASSY 1 1220 20 WIRING ASSEMBLIES 30...

Page 31: ...TCH PANEL 1 2 357705 JOYSTICK 4 WAY SCHNEIDER 9001K35 1 3 357753 RED LIGHT INDICATOR 3 4 DIA 1 4 440835 DECAL 4 WAY JOYSTICK HORIZONTAL 1 5 452744 SWITCH ROCKER ON OFF SPST 44301 2 6 781056 TRUCK SWIT...

Page 32: ...IPTION QTY 1 362209 HYD VALVE 12V DOUBLE BUCHER 1 2 368115 STRAIGHT ADAPTER 9 16 MOR x 3 8 FPS 2 3 368024 HYD SWIVEL 9 16 MOR x 3 8 FPS 45 4 4 781057 12 VOLT SOLENOID VALVE GROUND WIRE 2 1220 20 DOUBL...

Page 33: ...MOR x 3 8 FPS 2 4 400114 HEX NUT 1 2 13 SERRATED FLANGE 5 4 5 402518 1 1 8 SAE Flat Washer Pltd 4 6 404000 COTTER PIN 1 4 x 1 1 2 3 7 407102 CHCS 1 2 13 x 1 1 2 5 PLTD 4 8 780627 DOOR CYLINDER MARKER...

Page 34: ...1 4 x 1 1 2 6 5 407102 CHCS 1 2 13 x 1 1 2 5 PLTD 8 6 780109 2 X 8 STRT DOOR CYLINDER ASSY 2 7 872247 37 1 2 STRT DOOR LEVER ARM WA 1 8 872247RH RH STRAIGHT DOOR LEVER ARM W A 1 9 872248 STRAIGHT DOO...

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Page 36: ...44 43 1 14 10 45 5 4 3 7 31 18 39 38 16 9 13 11 12 6 22 30 31 34 26 21 31 30 37 28 24 19 36 23 37 24 19 3 2 8 20 25 15 35 4 10 29 33 1220 20 5 DROP SPOUT ASSEMBLY 36...

Page 37: ...18 400114 HEX NUT 1 2 13 SERRATED FLANGE 5 3 19 400205 HEX NUT 5 16 18 5 PLTD 10 20 400206 HEX NUT 3 8 16 5 PLTD 5 21 400208 HEX NUT 1 2 13 5 PLTD 2 22 400712 HEX JAM NUT 3 4 16 1 23 400905 HEX CROWN...

Page 38: ...25 20 6 5 33 26 23 18 33 26 23 18 32 2 7 15 11 15 33 23 18 32 23 18 36 39 38 1 22 14 10 30 27 24 19 37 9 8 33 23 18 3 12 13 12 13 11 4 29 7 2 36 15 34 16 28 29 21 1220 20 WIDE DISCHARGE DOOR DROP SPO...

Page 39: ...NUT 1 2 13 SERRATED FLANGE 5 6 18 400205 HEX NUT 5 16 18 5 PLTD 39 19 400206 HEX NUT 3 8 16 5 PLTD 6 20 400208 HEX NUT 1 2 13 5 PLTD 1 21 400712 HEX JAM NUT 3 4 16 2 22 400905 HEX CROWN LOCNUT 5 16 18...

Page 40: ...L 5 8 BOLTS 24 3 400910 HEX CROWN LOCNUT 5 8 11 9 PLTD 96 4 401106 HEX NUT 3 8 16 NYLOC 5 PLTD 144 5 402806 FLAT WASHER 3 8 9 BOWMALLOY 144 6 406906 HHCS 3 8 16 x 1 1 4 9 BOWMALLOY 144 7 407130 CHCS 5...

Page 41: ...PITCH 1 1 2 191021 1220 BTM AUGER KICKER 2 1 3 382469 24 OD x 10 ID x 3 4 LH FULL PITCH 3 1 4 382471 24 OD x 10 ID x 1 2 LH FULL PITCH 5 2 873373 1220 EXTRA DUTY BTM AUGER 1 2 1 382470 24 OD x 10 ID...

Page 42: ...PART DESCRIPTION QTY 1 873317 1220 24 TOP AUGER WA 1 1 1 191026 1220 TOP AUGER PADDLE 3 1 2 382468 FLIGHT 24 OD x 8 5 8 ID x 3 8 RH 2 3 PITCH 12 2 873372 1220 24 HEAVY DUTY TOP AUGER WA 1 2 1 191026...

Page 43: ...2586 SPROCKET 180C11 SPLINED 1 10 400206 HEX NUT 3 8 16 5 PLTD 4 11 400910 HEX CROWN LOCNUT 5 8 11 9 PLTD 1 12 400912 HEX CROWN LOCK NUT 3 4 10 5 PLTD 1 13 402406 FLAT WASHER 3 8 PLTD 2 14 402410 FLAT...

Page 44: ...8 HEX NUT 1 2 13 5 PLTD 20 11 400212 HEX NUT 3 4 10 5 PLTD 4 12 400916 HEX CROWN LOCKNUT 1 8 5 PLTD 8 13 402008 SPRING LOCK WASHER 1 2 PLTD 14 14 402010 SPRING LOCK WASHER 5 8 PLTD 7 15 402012 SPRING...

Page 45: ...TD 8 8 400916 HEX CROWN LOCKNUT 1 8 5 PLTD 8 9 402008 SPRING LOCK WASHER 1 2 PLTD 10 10 402010 SPRING LOCK WASHER 5 8 PLTD 2 11 402012 SPRING LOCK WASHER 3 4 PLTD 8 12 405703 HHCS 1 2 13 x 1 1 2 5 PLT...

Page 46: ...31 31 6 1 14 18 26 16 22 8 31 13 16 23 24 4 5 3 25 17 27 15 2 10 7 29 11 28 19 21 9 20 12 16 13 30 1220 20 DRIVE ASSEMBLY ROTOR 46...

Page 47: ...PLTD 12 14 400214 HEX NUT 7 8 9 5 PLTD 7 15 401014 HEX CENTER LOCK NUT 7 8 14 SAE 8 16 402010 SPRING LOCK WASHER 5 8 PLTD 13 17 402012 SPRING LOCK WASHER 3 4 PLTD 7 18 402014 SPRING LOCK WASHER 7 8 ME...

Page 48: ...3 21 18 18 DETAIL A 46 39 33 22 23 25 34 40 48 9 6 48 44 40 34 DETAIL B 4 41 45 51 26 35 22 7 24 DETAIL C 4 29 3 55 43 38 55 38 DETAIL D 20 31 13 DETAIL E 11 DETAIL F 19 7 14 12 DETAIL G 11 14 21 DETA...

Page 49: ...1 1 2 WOOD BLOCK 2 30 342064 BEARING FLANGED ROLLER ZB2400 1 31 344083 ADAPTOR OVERHUNG LOAD AUBURN 1 32 351056 RUBBER BULB SEAL 5 32 2 33 400207 HEX NUT 7 16 14 5 PLTD 8 34 400208 HEX NUT 1 2 13 5 P...

Page 50: ...12 HEX CROWN LOCK NUT 3 4 10 5 PLTD 8 8 402010 SPRING LOCK WASHER 5 8 PLTD 16 9 402412 FLAT WASHER 3 4 PLTD 8 10 405756 HHCS 5 8 11 x 2 1 2 5 PLTD 8 11 405758 HHCS 5 8 11 x 3 5 PLTD 8 12 405783 HHCS 3...

Page 51: ...0 400912 HEX CROWN LOCK NUT 3 4 10 5 PLTD 8 11 400916 HEX CROWN LOCKNUT 1 8 5 PLTD 8 12 402010 SPRING LOCK WASHER 5 8 PLTD 16 13 402512 FLAT WASHER 3 4 SAE 40 14 405756 HHCS 5 8 11 x 2 1 2 5 PLTD 8 15...

Page 52: ...22 21 13 20 13 3 10 HYDRAULIC PUMPS HYDRAULIC RESERVOIR 21 22 10 15 21 15 49 14 29 2 28 13 22 21 1 AUGER MOTOR 33 10 15 15 31 30 2 28 13 21 22 10 15 21 22 10 15 ROTOR MOTOR 1 30 31 32 34 16 25 23 19 9...

Page 53: ...036 ELBOW STREET 90 1 1 4 MP x 1 1 4 FP 3 17 368045 SWIVEL 90 1 MP x 3 4 FP 1 18 368047 HYD SWIVEL 7 8 MOR x 1 2 FP 90 1 19 368143 STRAIGHT ADAPTER 1 1 4 MP x 1 7 16 ORFS 3 20 368199 STRAIGHT ADAPTER...

Page 54: ...15 29 4 17 28 5 30 7 35 36 2 34 1 9 8 28 14 32 33 13 28 11 12 28 10 20 28 21 24 35 31 27 27 21 17 21 24 16 18 22 3 25 6 19 23 26 1220 20 OIL BATH DOOR GROUP ASSEMBLY 54...

Page 55: ...104 HEX NUT NYLOC 1 4 20 5 PLTD 2 19 401105 HEX NUT 5 16 18 NYLOC 5 PLTD 4 20 401106 HEX NUT 3 8 16 NYLOC 5 PLTD 2 21 402006 WASHER SPRING LOCK 3 8 MED PLTD 30 22 402404 FLAT WASHER 1 4 PLTD 2 23 4024...

Page 56: ...5 PLTD 5 9 407900 HHCS 3 8 16 x 3 4 SERRATED 5 PLTD 2 10 407901 HHCS 3 8 16 X 1 SERRATED 5 PLTD 3 11 407904 HHCS 3 8 16 x 1 1 4 SERRATED 5 PLTD 8 12 409543 SQ HD SET SCREW CUP 3 8 x 1 2 13 871095 TRUC...

Page 57: ...DER FORMED 6 RUNG 1 3 400114 HEX NUT 1 2 13 SERRATED FLANGE 5 20 4 402408 WASHER FLAT 1 2 MED PLTD 6 5 405703 HHCS 1 2 13 x 1 1 2 5 PLTD 14 6 407101 CHCS 1 2 13 x 1 1 4 5 PLTD 6 7 872607 TRUCK PLATFOR...

Page 58: ...3 x 6 5 PLTD 4 5 873313 1220 CROSS OVER BAR 2 ITEM PART DESCRIPTION QTY 1 400908 HEX CROWN LOCNUT 1 2 13 9 12 2 402408 WASHER FLAT 1 2 MED PLTD 8 3 407109 CHCS 1 2 13 X 3 1 2 5 PLTD 2 4 407113 CHCS 1...

Page 59: ...391 POLY FENDER 3 3 354392 POLY FENDER TUBING MOUNT KIT 2 per kit 2 4 354393 POLY FENDER TAPER BRACKET KIT 4 per kit 1 5 370200 ROTO MIX MUD FLAP 24 x 30 2 6 370202 ROTO MIX MUD FLAP 24 x 18 1 2 2 7 8...

Page 60: ...ARKER ORANGE STICK x 2 FT 2 3 440890 DECAL ROTO MIX 15 11 16 x 3 11 16 1 4 872430 BUMPER W ROLLER RR PTO WA 1 5 872434 ROLLER FT BUMPER 5 DIA 1 ITEM PART DESCRIPTION QTY 1 340222 BEARING 1 3 8 VCJT 2...

Page 61: ...370334 MARKER ORANGE STICK x 2 FT 2 3 440890 DECAL ROTO MIX 15 11 16 x 3 11 16 1 4 872431 BMPR FRT HYDRO W HIGH RLLR WA 1 5 872434 ROLLER FT BUMPER 5 DIA 1 ITEM PART DESCRIPTION QTY 1 340222 BEARING...

Page 62: ...TEM PART DESCRIPTION QTY 1 370334 MARKER ORANGE STICK x 2 FT 2 2 440890 DECAL ROTO MIX 15 11 16 x 3 11 16 1 3 872432 BUMPER TRK FRT NO ROLLER 1 ITEM PART DESCRIPTION QTY 1 370334 MARKER ORANGE STICK x...

Page 63: ...RR BMPR ROTO MIX 1 3 400005 FLANGE NUT TOP LOCK 5 8 11 GR G 8 4 400007 Flange Nut Top Lock 3 8 16 GR G 12 5 407040 CHCS 3 8 16 x 1 5 PLTD 8 6 407121 CHCS 5 8 11 x 2 5 PLTD 8 7 407901 HHCS 3 8 16 X 1 S...

Page 64: ...10 RR BMPR ROTO MIX 1 2 400005 FLANGE NUT TOP LOCK 5 8 11 GR G 8 3 400007 Flange Nut Top Lock 3 8 16 GR G 8 4 407040 CHCS 3 8 16 x 1 5 PLTD 8 5 407121 CHCS 5 8 11 x 2 5 PLTD 8 6 873287 BMPR 10 RR HALF...

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