![background image](http://html1.mh-extra.com/html/gmc/1982-light-duty-truck/1982-light-duty-truck_service-manual_2235920014.webp)
M
A
IN
T
E
N
A
N
C
E
A
N
D
LUB
R
IC
A
TIO
N
O
B
-5
1982 VEHICLE MAINTENANCE SCHEDULE
Item
No.
To Be Serviced
When to Perform
5,
00
0
M
ile
*
(S
00
0
km
)
IS
15
,0
00
M
ile
s
(24
00
0
km
)
20
,0
00
M
ile
*
(32
00
0
km
)
25
,0
00
M
ile
*
(40
00
0
km
)
30
,0
00
M
ile
*
(48
00
0
km
)
35
,0
00
M
ile
*
(56
00
0
km
)
40
,0
00
M
ile
*
(64
00
0
km
)
45
,0
00
M
ile
*
(72
00
0
km
)
SECTION A - GENERAL MAINTENANCE
A-1
Chassis
Lubricate every 12 Months or 5,000 Miles (8 000 km)
•
•
•
•
•
•
•
•
•
A-2
Fluid Levels
Check every 12 Months or 5,000 Miles (8 000 km)
•
•
•
•
•
•
•
•
•
A-3
Engine Oil & Filter*
See Explanation for service intervals
A-4
Clutch
Inspect every 12 Months or 5,000 Miles (8 000 km)
•
•
•
•
•
•
•
•
•
A-5
Engine Drive Belts*
Inspect every 15,000 Miles (24 000 km)
•
•
•
A-6
Exhaust System*
Inspect at 5.000 Miles (8 000 km), then every 15,000 Miles (24 000 km)
e
•
•
•
A-7
Tires and Wheels
Inspect and rotate at 5.000 Miles (8 000 km), then every 15,000 Miles (24 000 km)
•
•
•
A-8
Steering and Suspension
Inspect every 12 Months or 10,000 Miles (16 000 km)
•
•
•
•
A-9
Brakes
Disc Brakes & Brake Lines
Inspect every 12 Months or 10,000 Miles (16 000 km)
•
•
•
•
Drum & Parking Brakes
Inspect every 12 Months or 15,000 Miles (24 000 km)
•
•
•
A-10
Throttle Linkage
Inspect every 12 Months or 15.000 Miles (24 000 km)
•
•
•
A-11
Cooling System*
Service every 12 Months or 15.000 Miles (24 000 km)
•
•
•
Drain, flush and refill every 24 Months or 30,000 Miles (45 000 km)
•
A-12
Crankcase Ventilation System*
Service every 12 Months or 15,000 Miles (24 000 km)
•
•
•
A-13
Manual Steering Gear
Inspect every 30.000 Miles (48 000 km)
•
A-14
Rear Axle
See Explanation for service intervals
A-15
Wheel Bearings
Repack every 30.000 Miles (48 000 km)
•
A-16
Automatic Transmission
See Explanation for service intervals
SECTION B - EMISSION CONTROL MAINTENANCE
B-1
Exhaust Pressure Regulator Valve
Inspect at 5.000 Miles (8 000 km), then every 15,000 Miles (24 000 km)
•
•
•
•
B-2
Engine Idle Speed
Check at 5,000 Miles (8 000 km), then at 30,000 Miles (48 000 km)
•
•
B-3
Air Cleaner
Replace every 30,000 Miles (48 000 km )"’
•
B-4
Fuel Filters
Replace every 15,000 Miles (24 000 km)
•
•
•
SECTION C - NOISE EMISSION CONTROL MAINTENANCE (Applicable only to vehicles with Engine Family CGM06.2DAB3 and sold only In the United States)
C-1
Thermostatically Controlled Engine Cooling Fan
Every 12 Months or 10,000 Miles (16 000 km)
•
•
•
•
C-2
Shields and Underhood Insulation
Every 10.000 Miles (16 000 km)
•
•
•
•
C-3
Air Intake System
•
•
•
•
H ig h A ltitu d e A d ju s tm e n t: Y o u r 1 9 8 2 G e n e ra l M o to rs ve h ic le , e x c e p t w ith E ngine F a m ily C G M 0 6 .2 D A B 3 , h a s b e e n c e rtifie d to
*Also An Emission Control Service
‘ Also a Noise Emission Control Service
m e e t e m is s io n s ta n d a rd s a t lo w a ltitu d e C e rta in v e h ic le s s o ld fo r h ig h altitu de u s e h a v e b e e n a d ju s te d p rio r to d e liv e ry fo r
(1,F o r
engines
w ith
Engine Family CGM06.2DAB3, replace element every 15,000 miles (24 000 km).
im p ro v e d d riv e a b ility a n d e m is s io n c o n tro l a t h ig h a ltitu d e . In fo rm a tio n re g a rd in g a d ju s tm e n t o f y o u r v e h ic le , if p e rm itte d , c a n be
o b ta in e d fro m th e C o n s u m e r R e la tio n s O ffic e sh o w n in th e O w n e r A ssis ta n ce S e c tio n o f y o u r O w n e r s a n d D riv e r s M a n u a l
In c lu d e y o u r V e h ic le Id e n tific a tio n N u m b e r In y o u r re q u e s t.
1 0 0 8 5 0
F
ig
.
0B-4
--M
ai
nt
e
na
nc
e
S
ch
e
d
u
le
-
Summary of Contents for 1982 Light Duty Truck
Page 1: ......
Page 28: ...HEATER 1A 3 Fig lA 2 Heater Control C K Models Fig lA 3 Heater Control G Models...
Page 37: ...Fig 1A 11 T E E V A L V E A S M TEE AND VALVE C36...
Page 38: ...HEATER 1A 13 Fig 1A l2 Distributor Ducts G Models Fig 1A l5 Control Assembly G Models...
Page 39: ...1A 14 HEATER V IE W A V IE W B Fig 1A l7 Control Cable Routing G Models...
Page 42: ...HEATER 1A 19 Fig 1A 23 Auxiliary Heater Hose Routing...
Page 56: ...AIR CONDITIONING IB 13 Chart 1B 4 Pressure Cycling CCOT System Diagnosis...
Page 64: ...Fig 1B 17 C60 System Vacuum Diagram C K Series...
Page 65: ......
Page 66: ...Fig 1B 19 C60 Motor Home Chassis Wiring Diagram SWITCH AIR CONDITIONING IB 2 3...
Page 67: ...IB 24 AIR CONDITIONING Fig IB 20 1 P A C Harness Wiring...
Page 68: ...AIR CONDITIONING IB 25 VIE W A Fig IB 21 A C Compressor wiring...
Page 76: ...AIR CONDITIONING IB 33 Fig 1B 26 Compressor Mounting...
Page 91: ...IB 48 AIR CONDITIONING Fig 1B 59 C K Models Refrigerant Lines L6...
Page 150: ......
Page 162: ......
Page 164: ...2D 2 BODY Fig 2D 4 Typical Utility Vehicle Model...
Page 182: ...2D 20 BODY Fig 2D 51 Rear Door Controls Fig 2D 52 Rear Door Outside Handle and Lock Cylinder...
Page 193: ...BODY 2D 31 BELTS 3RD SEAT Fig 2D 82 Seat Belt Installation Suburban Driver Seat Suburban...
Page 194: ...2D 32 BODY Fig 2D 85 Passenger s Bucket Seat Chassis Cab...
Page 195: ...BODY 2D 33 Fig 2D 88 Rear Bench Seats Suburban...
Page 196: ...2D 34 BODY Fig 2D 89 CK Utility Seat Attachments...
Page 197: ...BODY 2D 35 Fig 2D 90 Seat Separator Compartment and Door CK Models...
Page 222: ......
Page 223: ...BODY 2D 61 Fig 2D 139 Front Seat Belt Installation...
Page 228: ......
Page 234: ......
Page 252: ...3B2 8 MANUAL STEERING GEAR Fig 3B2 11 Manual Steering Gear Exploded View...
Page 256: ......
Page 273: ...POWER STEERING SYSTEM 3B3 17 with LE3 Engine Exc HC4 LE4 LG9 LF4 LS9 LT9 and JB7 HC4 and JB8...
Page 342: ......
Page 389: ...REAR SUSPENSION 3D 7 Fig 3D 17 Rear Spring Installation C K Models...
Page 428: ...4 B 1 4 REAR AXLE Fig 4B 8 Gear Tooth Nomenclature Fig 4B 9 G ear Tooth Contact Pattern Check...
Page 444: ......
Page 454: ......
Page 468: ...4 B 5 2 REAR AXLE Fig 4B5 2 Rockwell Assembly...
Page 480: ...4 B 5 1 4 REAR AXLE...
Page 482: ...i...
Page 502: ......
Page 520: ......
Page 533: ...Fig 5 5 Front Brake Pipes and Hoses C K Models BRAKES 5 13...
Page 534: ...Fig 5 6 Front Brake Pipes and Hoses G M odels 5 14 B R A K E S...
Page 535: ...Fig 5 7 Front Brake Pipes and Hoses P Models BRAKES 5 15...
Page 536: ...5 16 BRAKES Fig 5 8 Rear Brake Hoses...
Page 538: ...5 18 BRAKES Fig 5 10 Parking Brake System Typical...
Page 539: ...BRAKES 5 19...
Page 570: ...5 50 BRAKES Fig 5 57 Power Steering Hose Routing C K Models...
Page 571: ...BRAKES 5 51 Fig 5 58 Power Steering Hose Routing G Models...
Page 572: ...Fig 5 59 Power Steering H ose Routing P Models 5 52 BRAKES...
Page 577: ...BRAKES 5 57 4 CONT A SECONDARY DIAPHRAGM B SECONDARY POWER 4 CONT C PRIMARY D Fig 5 5A Service...
Page 604: ......
Page 625: ...NOTES ENGINE 6 21...
Page 626: ......
Page 629: ...IN LINE 6 6A1 3 OIL PRESSURE SENDING UNIT Fig 6A1 1 In Line Engine Lubrication...
Page 630: ...6A1 4 IN LINE 6 Fig 6 A l 2 P Series Engine Front Mount...
Page 631: ...IN LINE 6 6A1 5 Fig 6Al 3 P Series Engine Rear Mount Fig 6 A l 4 C Series Engine Rear Mounts...
Page 634: ...6A1 8 IN LINE 6 Fig 6Al 7 K Series Engine Rear Mount...
Page 660: ......
Page 663: ...SMALL BLOCK 6A4 3 Fig 6A4 T Engine Lubrication...
Page 664: ...6A4 4 SMALL BLOCK Fig 6A4 2 Engine Lubrication...
Page 665: ...Fig 6A4 3 P Series Engine Mount Bracket...
Page 667: ...SMALL BLOCK 6A4 7 Fig 6A 4 5 P Series Engine Front Mount...
Page 668: ...6A4 8 SMALL BLOCK...
Page 669: ...SMALL BLOCK 6A4 9 Fig 6A 4 7 K Series Engine Mounts...
Page 670: ...6A4 10 SMALL BLOCK Fig 6A 4 8 C Series Engine Mounts...
Page 703: ...MARK IV 6A5 7 Fig 6A 5 6 P Series Engine Front Mount...
Page 704: ...6A5 8 MARK IV Fig 6 A 5 7 C Series Engine Mounts...
Page 731: ...6 2 DIESEL 6A7 3...
Page 760: ...6B 6 ENGINE COOLING Fig 6B 7 A C and A I R Adjustment...
Page 771: ...ENGINE COOLING 6B 17 Fig 6B 20 Engine O il C o o le r 6 2L Diesel...
Page 784: ......
Page 807: ...CARBURETOR MODEL 2SE 6C2 9 Fig 6C2 6 Typical 2SE Carburetor Assembly...
Page 820: ......
Page 830: ...6C4 10 CARBURETOR MODEL M4ME M4MC 101368 Fig 6C4 12 M 4M C M 4M E Carburetor Exploded View...
Page 848: ......
Page 876: ......
Page 888: ...6D 12 ENGINE ELECTRICAL Fig 6D 6C Generator Mounting Fig 6D 7C Generator Mounting...
Page 919: ...ENGINE ELECTRICAL 6D 43...
Page 934: ...Fig 6D 8E Starter M otor Mounting...
Page 974: ......
Page 1011: ...Figure 350C 25A Neutral Engine Running AUTOMATIC TRANSMISSION 350C 11...
Page 1054: ...Fig 7A 1C 400 Autom atic Transmission Side Cross Section Typical...
Page 1152: ...700 R4 40 AUTOMATIC TRANSMISSION Figure 700 R4 76 Transmission Assembly Exploded View...
Page 1162: ......
Page 1189: ...89MM MANUAL TRANSMISSION 7B3 5 Fig 7 3 4 4 Speed 89mm Exploded View...
Page 1219: ...CLUTCH 7C 5 Fig 7C 6 C K Truck Clutch Controls...
Page 1220: ...Fig 7C 7 G Truck Clutch Controls...
Page 1221: ...CLUTCH 7C 7 Fig 7C 8 P Truck Clutch Controls...
Page 1234: ...7E 2 TRANSFER CASE Fig 7E 1 Model 208 Transfer Case Cross Section...
Page 1252: ...7E 20 TRANSFER CASE Fig 7E 39 Transfer Case Attachment Typical...
Page 1278: ...8A 16 ELECTRICAL BODY AND CHASSIS Fig 8A 11 License Plate Lamps C K Series...
Page 1280: ...8A 18 ELECTRICAL BODY AND CHASSIS VIEW A VIEW B Fig 8A 15 CK Series Rear Lamp W iring...
Page 1281: ...ELECTRICAL BODY AND CHASSIS 8A 19 Fig 8A 16 CK Series Auxiliary W iring...
Page 1290: ...8B 8 ELECTRICAL AND WIRING Fig 8B 13 Seat Belt Reminder System Schematic...
Page 1292: ......
Page 1346: ...8C 54 INSTRUMENT PANEL AND GAGES Fig 8C 46 CK Series W iring 3 of 29...
Page 1351: ...INSTRUMENT PANEL AND GAGES 8C 59 SUBURBAN Fig 8C 51 CK Series W iring 8 of 29...
Page 1364: ...8C 72 INSTRUMENT PANEL AND GAGES Fig 8C 64 CK Series W iring 21 of 29...
Page 1365: ...INSTRUMENT PANEL AND GAGES 8C 73 CAB CRFW CAB CHASSIS Fig 8C 65 CK Series W iring 22 of 29...
Page 1366: ...8C 74 INSTRUMENT PANEL AND GAGES Fig 8C 66 CK Series W iring 23 of 29...
Page 1374: ...8C 82 INSTRUMENT PANEL AND GAGES Fig 8C 74 G Series W iring 2 of 19...
Page 1375: ...INSTRUMENT PANEL AND GAGES 8C 83 Fig 8C 75 G Series W iring 3 of 19...
Page 1376: ...8C 84 INSTRUMENT PANEL AND GAGES Fig 8C 76 G Series W iring 4 of 19...
Page 1379: ...INSTRUMENT PANEL AND GAGES 8C 87 Fig 8C 79 G Series W iring 7 of 19...
Page 1383: ...INSTRUMENT PANEL AND GAGES 8C 91 Fig 8C 83 G Series W iring 11 o f 19...
Page 1384: ...8C 92 INSTRUMENT PANEL AND GAGES BUS BARGWO Fig 8C 84 G Series W iring 12 of 19...
Page 1390: ...8C 98 INSTRUMENT PANEL AND GAGES Fig 8C 90 G Series W iring 18 of 19...
Page 1391: ...INSTRUMENT PANEL AND GAGES 8C 99 Fig 8C 91 G Series W iring 19 of 19...
Page 1392: ...8C 100 INSTRUMENT PANEL AND GAGES Fig 8C 92 P Series W iring 1 of 11...
Page 1393: ...INSTRUMENT PANEL AND GAGES 8C 101 Fig 8C 93 P Series W iring 2 of 11...
Page 1396: ...8C 104 INSTRUMENT PANEL AND GAGES Fig 8C 96 P Series W iring 5 of 11...
Page 1399: ...INSTRUMENT PANEL AND GAGES 8C 107 Fig 8C 99 P Series W iring 8 of 11...
Page 1401: ...INSTRUMENT PANEL AND GAGES 8C 109 START RUN OF LOCK ACC Fig 8C 101 P Series W iring 10 of 11...
Page 1415: ...ACCESSORIES 9 13 RADIO NOISE BLOWER MOTOR Fig 9 6R Radio Diagnosis Chart B...
Page 1416: ...9 14 ACCESSORIES D E A D R A D IO A M R A D IO I Fig 9 7R Radio Diagnosis Chart C...
Page 1417: ...ACCESSORIES 9 15 DEAD RADIO AM FM RADIO Fig 9 8R Radio Diagnosis Chart D...
Page 1435: ...t f l i t 1...