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6C2-8
CARBURETOR MODEL 2SE
3. I n s t a l l c a r b u r e t o r o v e r m a n i f o l d s t u d s .
4. I n s t a l l v a c u u m a n d f u e l l i n e s a t c a r b u r e t o r .
5. I n s t a l l
a t t a c h i n g
n u t s
a n d
t i g h t e n
r e f e r i n g
t o
c a r b u r e t o r m o u n t i n g t o r q u e .
6. T i g h t e n f u e l lin e .
7. C o n n e c t a c c e l e r a t o r l i n k a g e a n d t r a n s m i s s i o n c a b l e .
8. C o n n e c t c h o k e a n d s o l e n o i d e l e c t r i c a l c o n n e c t o r s .
9. I n s t a l l a i r c l e a n e r .
10. C h e c k a n d a d j u s t i d l e s p e e d .
UNIT REPAIR
In m a n y c a s e s , n e c e s s a r y s e r v i c e c a n b e c a r r i e d o u t a n d
c o m p l e t e d w i t h o u t r e m o v i n g t h e c a r b u r e t o r f r o m t h e
e n g i n e . A d j u s t m e n t s o f i n d i v i d u a l s y s t e m s a s f o u n d in t h e
p r e v i o u s " O n V e h i c l e S e r v i c e " i n f o r m a t i o n s e r v e a s a n
e x a m p l e .
T h e i n f o r m a t i o n t h a t f o l l o w s is r e l a t i v e t o a c o m p l e t e
o v e r h a u l . T h e c a r b u r e t o r m u s t f i r s t b e r e m o v e d f r o m t h e
e n g i n e .
A
c o m p l e t e
o v e r h a u l
i n c l u d e s :
d i s a s s e m b l y ,
t h o r o u g h c l e a n i n g ; i n s p e c t i o n a n d r e p l a c e m e n t o f a l l
g a s k e t s , s e a l s ; w o r n o r d a m a g e d p a r t s a n d a d j u s t m e n t o f
i n d i v i d u a l s y s t e m s . R e f e r t o F i g u r e 6 C 2 - 6 f o r i n d i v i d u a l
p a r t i d e n t i f i c a t i o n a n d f o r d i s a s s e m b l y a n d a s s e m b l y o f
c a r b u r e t o r c o m p o n e n t s .
N O T IC E :
B e f o r e p e r f o r m i n g a n y s e r v i c e o n t h e
c a r b u r e t o r , it is e s s e n t i a l t h a t t h e c a r b u r e t o r b e p l a c e d
o n a h o l d i n g f i x t u r e s u c h a s T o o l J - 9 7 8 9 - 11 8 o r B T - 3 0 -
15. W i t h o u t t h e u s e o f t h e h o l d i n g f i x t u r e , it is p o s s i b l e
t o d a m a g e t h r o t t l e v a l v e s .
Id le Sp eed Solenoid
R e m o val
1. B e n d b a c k r e t a i n i n g t a b s o n l o c k w a s h e r ; t h e n r e m o v e
l a r g e s o l e n o i d r e t a i n i n g n u t u s i n g s u i t a b l e w r e n c h . U s e
c a r e in r e m o v i n g n u t w i t h w r e n c h t o a v o i d b e n d i n g o r
d a m a g i n g c h o k e l i n k a g e , s o l e n o i d b r a c k e t , v a c u u m
b r e a k u n i t o r t h r o t t l e l e v e r .
2. R e m o v e l o c k w a s h e r a n d s o l e n o i d u n i t f r o m b r a c k e t .
N O T IC E :
T h e s o l e n o i d s h o u l d n o t b e i m m e r s e d in a n y
t y p e o f c a r b u r e t o r c l e a n e r a n d s h o u l d a l w a y s b e
r e m o v e d
b e f o r e
c o m p l e t e
c a r b u r e t o r
o v e r h a u l .
I m m e r s i o n in c l e a n e r w ill d a m a g e s o l e n o i d .
A ir Horn
1. R e m o v e c l i p f r o m h o l e in p u m p le v e r . D o n o t r e m o v e
p u m p l e v e r r e t a i n i n g s c r e w o r p u m p l e v e r f r o m a i r h o r n
a s s e m b l y .
2. R e m o v e h o s e f r o m p r i m a r y s i d e v a c u u m b r e a k
a s s e m b l y .
3. R e m o v e s c r e w s s e c u r i n g p r i m a r y s i d e v a c u u m b r e a k
b r a c k e t t o a i r h o r n a n d t h r o t t l e b o d y , t h e n , r o t a t e
v a c u u m b r e a k a n d b r a c k e t a s s e m b l y t o d i s e n g a g e
v a c u u m b r e a k l i n k f r o m s l o t in v a c u u m b r e a k a n d
c h o k e l e v e r a n d a i r v a l v e r o d f r o m s l o t in a i r v a l v e le v e r .
N O T IC E :
D o n o t p l a c e v a c u u m b r e a k a s s e m b l y in
c a r b u r e t o r c l e a n e r . I m m e r s i o n in c l e a n e r w ill d a m a g e
v a c u u m b r e a k d i a p h r a g m .
4. I f n e c e s s a r y t o r e m o v e a i r v a l v e r o d f r o m v a c u u m
b r e a k , r e m o v e a n d d i s c a r d r e t a i n i n g c l i p s f r o m e n d o f
a i r v a l v e r o d . N e w r e t a i n i n g c l i p is r e q u i r e d f o r
r e a s s e m b l y . R e m o v e p l a s t i c b u s h i n g u s e d o n r o d s a n d
r e t a i n f o r l a t e r r e - u s e .
5. R e m o v e s e c o n d a r y s i d e i d l e s p e e d s o l e n o i d - v a c u u m
b r e a k b r a c k e t a t t a c h i n g s c r e w s f r o m t h r o t t l e b o d y .
T h e n , r o t a t e b r a c k e t t o r e m o v e s e c o n d a r y s i d e v a c u u m
b r e a k l i n k f r o m s l o t in b r e a k a n d c h o k e l e v e r .
N O T IC E :
D o n o t p l a c e v a c u u m b r e a k a s s e m b l y a n d
s o l e n o i d in c a r b u r e t o r c l e a n e r . I m m e r s i o n in c l e a n e r
w ill d a m a g e v a c u u m b r e a k d i a p h r a g m .
6. R e m o v e a n d d i s c a r d r e t a i n i n g c l i p f r o m i n t e r m e d i a t e
c h o k e r o d a t c h o k e l e v e r . A n e w r e t a i n i n g c l i p is
r e q u i r e d f o r r e a s s e m b l y . R e m o v e c h o k e r o d a n d p l a s t i c
b u s h i n g f r o m c h o k e l e v e r , a n d s a v e t h e b u s h i n g f o r
l a t e r r e - u s e .
7. R e m o v e
s m a l l s c r e w s
t h a t
r e t a i n
t h e
h o t
i d l e
c o m p e n s a t o r v a l v e ( i f u s e d ) . R e m o v e v a l v e a n d s e a l
f r o m a i r h o r n . D i s c a r d s e a l . H o t i d le c o m p e n s a t o r v a l v e
m u s t b e r e m o v e d t o g a i n a c c e s s t o s h o r t a i r h o r n t o b o w l
a t t a c h i n g s c r e w .
8. R e m o v e t h e a i r h o r n t o b o w l a t t a c h i n g s c r e w s a n d
l o c k w a s h e r s ( F i g . 6 C 2 - 6 ) . R e m o v e v e n t a n d s c r e e n
a s s e m b l y .
9. R o t a t e f a s t i d le c a m t o t h e f u l l U P p o s i t i o n a n d r e m o v e
a i r h o r n a s s e m b l y b y t i l t i n g t o d i s e n g a g e f a s t i d l e c a m
a n d p u m p r o d f r o m h o l e in p u m p l e v e r I f p u m p p l u n g e r
r e m a i n w i t h a i r h o r n , r e m o v e . T h e a i r h o r n g a s k e t
s h o u l d r e m a i n o n t h e f l o a t b o w l f o r r e m o v a l l a t e r .
D o n o t r e m o v e f a s t i d le c a m s c r e w a n d c a m f r o m f l o a t
b o w l . T h e s e p a r t s a r e n o t s e r v i c e d s e p a r a t e l y a n d a r e t o
r e m a i n
p e r m a n e n t l y i n
p l a c e .
T h e
n e w s e r v i c e
r e p l a c e m e n t f l o a t b o w l w i l l i n c l u d e t h e s e c o n d a r y
l o c k o u t l e v e r , f a s t i d l e c a m a n d s c r e w i n s t a l l e d a s
r e q u i r e d .
10. R e m o v e f a s t i d le c a m r o d f r o m c h o k e l e v e r b y r o t a t i n g
r o d t o a l i g n s q u i r t o n r o d w i t h s m a l l s l o t in l e v e r .
A ir Horn D isassem bly
1. R e m o v e p u m p p l u n g e r s t e m s e a l b y i n v e r t i n g a i r h o r n
a n d u s e a s m a l l s c r e w d r i v e r t o r e m o v e s t a k i n g h o l d i n g
t h e s e a l r e t a i n e r in p l a c e . R e m o v e a n d d i s c a r d r e t a i n e r
a n d s e a l ( F i g . 6 C 2 - 7 ) .
N O T IC E :
U s e c a r e in r e m o v i n g t h e p u m p p l u n g e r s t e m
s e a l r e t a i n e r t o p r e v e n t d a m a g e t o a i r h o r n c a s t i n g . A
n e w s e a l a n d r e t a i n e r a r e r e q u i r e d a t t i m e o f
r e a s s e m b l y .
2. F u r t h e r d i s a s s e m b l y o f t h e a i r h o r n is n o t r e q u i r e d f o r
c l e a n i n g p u r p o s e s o r a i r h o r n r e p l a c e m e n t . T h e n e w
s e r v i c e a i r h o r n a s s e m b l y i n c l u d e s t h e s e c o n d a r y
m e t e r i n g r o d - a i r v a l v e a s s e m b l y a n d is p r e - s e t a t t h e
f a c t o r y . N o a t t e m p t s h o u l d b e m a d e t o c h a n g e t h i s
a d j u s t m e n t in t h e f ie ld . T h e a i r v a l v e a n d c h o k e v a l v e
s c r e w s a r e s t a k e d in p l a c e a n d s h o u l d n o t b e r e m o v e d .
F lo at B o w l D isassem bly
1. R e m o v e a i r h o r n g a s k e t . G a s k e t is p r e - c u t f o r e a s y
r e m o v a l a r o u n d m e t e r i n g r o d a n d h a n g e r a s s e m b l y .
2. R e m o v e p u m p p l u n g e r f r o m p u m p w e l l ( i f n o t r e m o v e d
w i t h a i r h o r n ) .
Summary of Contents for 1982 Light Duty Truck
Page 1: ......
Page 28: ...HEATER 1A 3 Fig lA 2 Heater Control C K Models Fig lA 3 Heater Control G Models...
Page 37: ...Fig 1A 11 T E E V A L V E A S M TEE AND VALVE C36...
Page 38: ...HEATER 1A 13 Fig 1A l2 Distributor Ducts G Models Fig 1A l5 Control Assembly G Models...
Page 39: ...1A 14 HEATER V IE W A V IE W B Fig 1A l7 Control Cable Routing G Models...
Page 42: ...HEATER 1A 19 Fig 1A 23 Auxiliary Heater Hose Routing...
Page 56: ...AIR CONDITIONING IB 13 Chart 1B 4 Pressure Cycling CCOT System Diagnosis...
Page 64: ...Fig 1B 17 C60 System Vacuum Diagram C K Series...
Page 65: ......
Page 66: ...Fig 1B 19 C60 Motor Home Chassis Wiring Diagram SWITCH AIR CONDITIONING IB 2 3...
Page 67: ...IB 24 AIR CONDITIONING Fig IB 20 1 P A C Harness Wiring...
Page 68: ...AIR CONDITIONING IB 25 VIE W A Fig IB 21 A C Compressor wiring...
Page 76: ...AIR CONDITIONING IB 33 Fig 1B 26 Compressor Mounting...
Page 91: ...IB 48 AIR CONDITIONING Fig 1B 59 C K Models Refrigerant Lines L6...
Page 150: ......
Page 162: ......
Page 164: ...2D 2 BODY Fig 2D 4 Typical Utility Vehicle Model...
Page 182: ...2D 20 BODY Fig 2D 51 Rear Door Controls Fig 2D 52 Rear Door Outside Handle and Lock Cylinder...
Page 193: ...BODY 2D 31 BELTS 3RD SEAT Fig 2D 82 Seat Belt Installation Suburban Driver Seat Suburban...
Page 194: ...2D 32 BODY Fig 2D 85 Passenger s Bucket Seat Chassis Cab...
Page 195: ...BODY 2D 33 Fig 2D 88 Rear Bench Seats Suburban...
Page 196: ...2D 34 BODY Fig 2D 89 CK Utility Seat Attachments...
Page 197: ...BODY 2D 35 Fig 2D 90 Seat Separator Compartment and Door CK Models...
Page 222: ......
Page 223: ...BODY 2D 61 Fig 2D 139 Front Seat Belt Installation...
Page 228: ......
Page 234: ......
Page 252: ...3B2 8 MANUAL STEERING GEAR Fig 3B2 11 Manual Steering Gear Exploded View...
Page 256: ......
Page 273: ...POWER STEERING SYSTEM 3B3 17 with LE3 Engine Exc HC4 LE4 LG9 LF4 LS9 LT9 and JB7 HC4 and JB8...
Page 342: ......
Page 389: ...REAR SUSPENSION 3D 7 Fig 3D 17 Rear Spring Installation C K Models...
Page 428: ...4 B 1 4 REAR AXLE Fig 4B 8 Gear Tooth Nomenclature Fig 4B 9 G ear Tooth Contact Pattern Check...
Page 444: ......
Page 454: ......
Page 468: ...4 B 5 2 REAR AXLE Fig 4B5 2 Rockwell Assembly...
Page 480: ...4 B 5 1 4 REAR AXLE...
Page 482: ...i...
Page 502: ......
Page 520: ......
Page 533: ...Fig 5 5 Front Brake Pipes and Hoses C K Models BRAKES 5 13...
Page 534: ...Fig 5 6 Front Brake Pipes and Hoses G M odels 5 14 B R A K E S...
Page 535: ...Fig 5 7 Front Brake Pipes and Hoses P Models BRAKES 5 15...
Page 536: ...5 16 BRAKES Fig 5 8 Rear Brake Hoses...
Page 538: ...5 18 BRAKES Fig 5 10 Parking Brake System Typical...
Page 539: ...BRAKES 5 19...
Page 570: ...5 50 BRAKES Fig 5 57 Power Steering Hose Routing C K Models...
Page 571: ...BRAKES 5 51 Fig 5 58 Power Steering Hose Routing G Models...
Page 572: ...Fig 5 59 Power Steering H ose Routing P Models 5 52 BRAKES...
Page 577: ...BRAKES 5 57 4 CONT A SECONDARY DIAPHRAGM B SECONDARY POWER 4 CONT C PRIMARY D Fig 5 5A Service...
Page 604: ......
Page 625: ...NOTES ENGINE 6 21...
Page 626: ......
Page 629: ...IN LINE 6 6A1 3 OIL PRESSURE SENDING UNIT Fig 6A1 1 In Line Engine Lubrication...
Page 630: ...6A1 4 IN LINE 6 Fig 6 A l 2 P Series Engine Front Mount...
Page 631: ...IN LINE 6 6A1 5 Fig 6Al 3 P Series Engine Rear Mount Fig 6 A l 4 C Series Engine Rear Mounts...
Page 634: ...6A1 8 IN LINE 6 Fig 6Al 7 K Series Engine Rear Mount...
Page 660: ......
Page 663: ...SMALL BLOCK 6A4 3 Fig 6A4 T Engine Lubrication...
Page 664: ...6A4 4 SMALL BLOCK Fig 6A4 2 Engine Lubrication...
Page 665: ...Fig 6A4 3 P Series Engine Mount Bracket...
Page 667: ...SMALL BLOCK 6A4 7 Fig 6A 4 5 P Series Engine Front Mount...
Page 668: ...6A4 8 SMALL BLOCK...
Page 669: ...SMALL BLOCK 6A4 9 Fig 6A 4 7 K Series Engine Mounts...
Page 670: ...6A4 10 SMALL BLOCK Fig 6A 4 8 C Series Engine Mounts...
Page 703: ...MARK IV 6A5 7 Fig 6A 5 6 P Series Engine Front Mount...
Page 704: ...6A5 8 MARK IV Fig 6 A 5 7 C Series Engine Mounts...
Page 731: ...6 2 DIESEL 6A7 3...
Page 760: ...6B 6 ENGINE COOLING Fig 6B 7 A C and A I R Adjustment...
Page 771: ...ENGINE COOLING 6B 17 Fig 6B 20 Engine O il C o o le r 6 2L Diesel...
Page 784: ......
Page 807: ...CARBURETOR MODEL 2SE 6C2 9 Fig 6C2 6 Typical 2SE Carburetor Assembly...
Page 820: ......
Page 830: ...6C4 10 CARBURETOR MODEL M4ME M4MC 101368 Fig 6C4 12 M 4M C M 4M E Carburetor Exploded View...
Page 848: ......
Page 876: ......
Page 888: ...6D 12 ENGINE ELECTRICAL Fig 6D 6C Generator Mounting Fig 6D 7C Generator Mounting...
Page 919: ...ENGINE ELECTRICAL 6D 43...
Page 934: ...Fig 6D 8E Starter M otor Mounting...
Page 974: ......
Page 1011: ...Figure 350C 25A Neutral Engine Running AUTOMATIC TRANSMISSION 350C 11...
Page 1054: ...Fig 7A 1C 400 Autom atic Transmission Side Cross Section Typical...
Page 1152: ...700 R4 40 AUTOMATIC TRANSMISSION Figure 700 R4 76 Transmission Assembly Exploded View...
Page 1162: ......
Page 1189: ...89MM MANUAL TRANSMISSION 7B3 5 Fig 7 3 4 4 Speed 89mm Exploded View...
Page 1219: ...CLUTCH 7C 5 Fig 7C 6 C K Truck Clutch Controls...
Page 1220: ...Fig 7C 7 G Truck Clutch Controls...
Page 1221: ...CLUTCH 7C 7 Fig 7C 8 P Truck Clutch Controls...
Page 1234: ...7E 2 TRANSFER CASE Fig 7E 1 Model 208 Transfer Case Cross Section...
Page 1252: ...7E 20 TRANSFER CASE Fig 7E 39 Transfer Case Attachment Typical...
Page 1278: ...8A 16 ELECTRICAL BODY AND CHASSIS Fig 8A 11 License Plate Lamps C K Series...
Page 1280: ...8A 18 ELECTRICAL BODY AND CHASSIS VIEW A VIEW B Fig 8A 15 CK Series Rear Lamp W iring...
Page 1281: ...ELECTRICAL BODY AND CHASSIS 8A 19 Fig 8A 16 CK Series Auxiliary W iring...
Page 1290: ...8B 8 ELECTRICAL AND WIRING Fig 8B 13 Seat Belt Reminder System Schematic...
Page 1292: ......
Page 1346: ...8C 54 INSTRUMENT PANEL AND GAGES Fig 8C 46 CK Series W iring 3 of 29...
Page 1351: ...INSTRUMENT PANEL AND GAGES 8C 59 SUBURBAN Fig 8C 51 CK Series W iring 8 of 29...
Page 1364: ...8C 72 INSTRUMENT PANEL AND GAGES Fig 8C 64 CK Series W iring 21 of 29...
Page 1365: ...INSTRUMENT PANEL AND GAGES 8C 73 CAB CRFW CAB CHASSIS Fig 8C 65 CK Series W iring 22 of 29...
Page 1366: ...8C 74 INSTRUMENT PANEL AND GAGES Fig 8C 66 CK Series W iring 23 of 29...
Page 1374: ...8C 82 INSTRUMENT PANEL AND GAGES Fig 8C 74 G Series W iring 2 of 19...
Page 1375: ...INSTRUMENT PANEL AND GAGES 8C 83 Fig 8C 75 G Series W iring 3 of 19...
Page 1376: ...8C 84 INSTRUMENT PANEL AND GAGES Fig 8C 76 G Series W iring 4 of 19...
Page 1379: ...INSTRUMENT PANEL AND GAGES 8C 87 Fig 8C 79 G Series W iring 7 of 19...
Page 1383: ...INSTRUMENT PANEL AND GAGES 8C 91 Fig 8C 83 G Series W iring 11 o f 19...
Page 1384: ...8C 92 INSTRUMENT PANEL AND GAGES BUS BARGWO Fig 8C 84 G Series W iring 12 of 19...
Page 1390: ...8C 98 INSTRUMENT PANEL AND GAGES Fig 8C 90 G Series W iring 18 of 19...
Page 1391: ...INSTRUMENT PANEL AND GAGES 8C 99 Fig 8C 91 G Series W iring 19 of 19...
Page 1392: ...8C 100 INSTRUMENT PANEL AND GAGES Fig 8C 92 P Series W iring 1 of 11...
Page 1393: ...INSTRUMENT PANEL AND GAGES 8C 101 Fig 8C 93 P Series W iring 2 of 11...
Page 1396: ...8C 104 INSTRUMENT PANEL AND GAGES Fig 8C 96 P Series W iring 5 of 11...
Page 1399: ...INSTRUMENT PANEL AND GAGES 8C 107 Fig 8C 99 P Series W iring 8 of 11...
Page 1401: ...INSTRUMENT PANEL AND GAGES 8C 109 START RUN OF LOCK ACC Fig 8C 101 P Series W iring 10 of 11...
Page 1415: ...ACCESSORIES 9 13 RADIO NOISE BLOWER MOTOR Fig 9 6R Radio Diagnosis Chart B...
Page 1416: ...9 14 ACCESSORIES D E A D R A D IO A M R A D IO I Fig 9 7R Radio Diagnosis Chart C...
Page 1417: ...ACCESSORIES 9 15 DEAD RADIO AM FM RADIO Fig 9 8R Radio Diagnosis Chart D...
Page 1435: ...t f l i t 1...