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CARBURETOR MODEL 2SE
6 C 2 -15
1 0 1 4 3 4
F ig . 6 C 2 - 1 5 - - A ir H o rn S c re w T ig h te n in g S e q u e n c e
13. Float Level Adjustment
a . H o l d f l o a t r e t a i n i n g p i n f i r m l y in p l a c e a n d p u s h
d o w n l i g h t l y o n f l o a t a r m a t o u t e r e n d a g a i n s t t o p o f
f l o a t v a lv e .
b. U s i n g a d j u s t a b l e " T " s c a l e , m e a s u r e f r o m t o p o f
f l o a t b o w l c a s t i n g s u r f a c e ( a i r h o r n g a s k e t r e m o v e d )
t o t o p o f f l o a t a t t o e ( S e e i n s e t , F l o a t A d j u s t m e n t
F i g . 6 C 2 - 1 8 ) .
c. B e n d f l o a t a r m a s n e c e s s a r y f o r p r o p e r a d j u s t m e n t b y
p u s h i n g o n p o n t o o n ( s e e a d j u s t m e n t c h a r t f o r
s p e c i f i c a t i o n s ) .
d . V i s u a l l y c h e c k f l o a t a l i g n m e n t a f t e r a d j u s t m e n t .
14. I n s t a l l p o w e r p i s t o n s p r i n g i n t o p i s t o n b o r e .
15. I f r e m o v e d , a s s e m b l e m e t e r i n g r o d t o h o l d e r o n p o w e r
p i s t o n . S p r i n g m u s t b e o n t o p o f a r m w h e n a s s e m b l e d
c o r r e c t l y .
16. I n s t a l l p o w e r p i s t o n a n d m e t e r i n g r o d a s s e m b l y i n t o t h e
f l o a t b o w l a n d m a i n m e t e r i n g j e t . U s e c a r e i n s t a l l i n g
t h e m e t e r i n g r o d i n t o t h e j e t t o p r e v e n t d a m a g i n g t h e
m e t e r i n g r o d t ip . P r e s s d o w n f i r m l y o n p l a s t i c p o w e r
p i s t o n r e t a i n e r t o m a k e s u r e t h e r e t a i n e r is s e a t e d in
r e c e s s in b o w l a n d t h e t o p is f l u s h w i t h t h e t o p o f t h e
b o w l c a s t i n g . I f n e c e s s a r y , t a p r e t a i n e r l i g h t l y in p l a c e
u s i n g a d r i f t a n d s m a l l h a m m e r .
17. I n s t a l l p l a s t i c f i ll e r b l o c k o v e r f l o a t v a l v e , p r e s s i n g
d o w n w a r d u n t i l p r o p e r l y s e a t e d ( f l u s h w i t h b o w l
c a s t i n g s u r f a c e ) .
18. I n s t a l l a i r h o r n g a s k e t o n f l o a t b o w l b y c a r e f u l l y s l i d i n g
s l i t p o r t i o n o f g a s k e t o v e r p o w e r p i s t o n , l o c a t i n g g a s k e t
o v e r t w o d o w e l l o c a t i n g p i n s o n b o w l .
19. I n s t a l l p u m p r e t u r n s p r i n g in p u m p w e ll.
2 0 . I n s t a l l p u m p p l u n g e r a s s e m b l y in p u m p w e l l.
A ir Horn
A s se m b ly
1. I n s t a l l n e w p u m p p l u n g e r s t e m s e a l a n d r e t a i n e r in a i r
h o r n c a s t i n g . L i g h t l y s t a k e s e a l r e t a i n e r in t h r e e p l a c e s ,
c h o o s i n g l o c a t i o n s d i f f e r e n t f r o m t h e o r i g i n a l s t a k i n g s .
2. I n s t a l l f a s t i d l e c a m r o d in l o w e r h o l e o f v a c u u m b r e a k
a n d c h o k e l e v e r , a l i g n i n g s q u i r t o n r o d w i t h s m a l l s l o t in
l e v e r ( s q u i r t e n d o f r o d p o i n t s i n w a r d t o w a r d a i r h o r n ) .
A ir Horn To B o w l
In stallatio n
1. R o t a t e f a s t i d l e c a m t o t h e fu l l U P p o s i t i o n a n d t i l t t h e
a i r h o r n a s s e m b l y t o e n g a g e l o w e r e n d o f f a s t i d l e c a m
r o d in s l o t in f a s t i d l e c a m a n d i n s t a l l p u m p r o d e n d i n t o
h o l e in p u m p l e v e r . T h e n , h o l d i n g d o w n o n t h e p u m p
p l u n g e r a s s e m b l y , c a r e f u l l y l o w e r a i r h o r n a s s e m b l y
o n t o f l o a t b o w l , g u i d i n g p u m p p l u n g e r s t e m t h r o u g h
h o l e in a i r h o r n c a s t i n g . D o n o t f o r c e a i r h o r n a s s e m b l y
o n t o b o w l , b u t r a t h e r l i g h t l y l o w e r in p l a c e .
2. I n s t a l l v e n t a n d s c r e e n a s s e m b l y o v e r v e n t s t a c k in a i r
h o r n T h e n , i n s t a l l a i r h o r n t o b o w l a t t a c h i n g s c r e w s a n d
l o c k w a s h e r s -- t i g h t e n e v e n l y a n d s e c u r e l y ( F i g . 6 C 2 -
1 5 ).
3. I n s t a l l n e w r e t a i n e r c l i p t h r o u g h h o l e in e n d o f p u m p
r o d .
4. I n s t a l l n e w s e a l in r e c e s s o f a i r h o r n , t h e n i n s t a l l h o t
i d l e c o m p e n s a t o r v a l v e a n d r e t a i n w i t h ( 2 ) s m a l l
a t t a c h i n g s c r e w s . T i g h t e n s c r e w s s e c u r e l y .
5. I n s t a l l p l a s t i c b u s h i n g in u p p e r h o l e in v a c u u m b r e a k
a n d c h o k e l e v e r , m a k i n g s u r e s m a l l e n d o f b u s h i n g
f a c e s r e t a i n i n g c l i p w h e n i n s t a l l e d . W i t h i n n e r c o il
l e v e r a n d i n t e r m e d i a t e c h o k e l e v e r a t t h e 12 o ’c l o c k
p o s i t i o n , i n s t a l l i n t e r m e d i a t e c h o k e r o d in b u s h i n g .
R e t a i n r o d w i t h n e w c l i p , p r e s s i n g c l i p s e c u r e l y in p l a c e
w i t h n e e d l e n o s e p l i e r s . M a k e s u r e c l i p h a s f u l l c o n t a c t
o n r o d b u t is n o t s e a t e d t i g h t l y a g a i n s t b u s h i n g . R o d t o
b u s h i n g c l e a r a n c e s h o u l d b e . 8 m m ( . 0 3 0 " ) ( F i g . 6 C 2 -
1 6 ).
6 . I n s t a l l i d l e s p e e d s o l e n o i d , l o c k w a s h e r a n d r e t a i n i n g
n u t o n s e c o n d a r y s i d e v a c u u m b r e a k . T i g h t e n n u t
s e c u r e l y . T h e n , b e n d b a c k t w o ( 2 ) r e t a i n i n g t a b s o n
l o c k w a s h e r t o fit s l o t s in b r a c k e t .
7. R o t a t e s e c o n d a r y s i d e v a c u u m b r e a k a n d b r a c k e t
a s s e m b l y a n d i n s e r t e n d ( " T " p i n ) o f v a c u u m b r e a k
Summary of Contents for 1982 Light Duty Truck
Page 1: ......
Page 28: ...HEATER 1A 3 Fig lA 2 Heater Control C K Models Fig lA 3 Heater Control G Models...
Page 37: ...Fig 1A 11 T E E V A L V E A S M TEE AND VALVE C36...
Page 38: ...HEATER 1A 13 Fig 1A l2 Distributor Ducts G Models Fig 1A l5 Control Assembly G Models...
Page 39: ...1A 14 HEATER V IE W A V IE W B Fig 1A l7 Control Cable Routing G Models...
Page 42: ...HEATER 1A 19 Fig 1A 23 Auxiliary Heater Hose Routing...
Page 56: ...AIR CONDITIONING IB 13 Chart 1B 4 Pressure Cycling CCOT System Diagnosis...
Page 64: ...Fig 1B 17 C60 System Vacuum Diagram C K Series...
Page 65: ......
Page 66: ...Fig 1B 19 C60 Motor Home Chassis Wiring Diagram SWITCH AIR CONDITIONING IB 2 3...
Page 67: ...IB 24 AIR CONDITIONING Fig IB 20 1 P A C Harness Wiring...
Page 68: ...AIR CONDITIONING IB 25 VIE W A Fig IB 21 A C Compressor wiring...
Page 76: ...AIR CONDITIONING IB 33 Fig 1B 26 Compressor Mounting...
Page 91: ...IB 48 AIR CONDITIONING Fig 1B 59 C K Models Refrigerant Lines L6...
Page 150: ......
Page 162: ......
Page 164: ...2D 2 BODY Fig 2D 4 Typical Utility Vehicle Model...
Page 182: ...2D 20 BODY Fig 2D 51 Rear Door Controls Fig 2D 52 Rear Door Outside Handle and Lock Cylinder...
Page 193: ...BODY 2D 31 BELTS 3RD SEAT Fig 2D 82 Seat Belt Installation Suburban Driver Seat Suburban...
Page 194: ...2D 32 BODY Fig 2D 85 Passenger s Bucket Seat Chassis Cab...
Page 195: ...BODY 2D 33 Fig 2D 88 Rear Bench Seats Suburban...
Page 196: ...2D 34 BODY Fig 2D 89 CK Utility Seat Attachments...
Page 197: ...BODY 2D 35 Fig 2D 90 Seat Separator Compartment and Door CK Models...
Page 222: ......
Page 223: ...BODY 2D 61 Fig 2D 139 Front Seat Belt Installation...
Page 228: ......
Page 234: ......
Page 252: ...3B2 8 MANUAL STEERING GEAR Fig 3B2 11 Manual Steering Gear Exploded View...
Page 256: ......
Page 273: ...POWER STEERING SYSTEM 3B3 17 with LE3 Engine Exc HC4 LE4 LG9 LF4 LS9 LT9 and JB7 HC4 and JB8...
Page 342: ......
Page 389: ...REAR SUSPENSION 3D 7 Fig 3D 17 Rear Spring Installation C K Models...
Page 428: ...4 B 1 4 REAR AXLE Fig 4B 8 Gear Tooth Nomenclature Fig 4B 9 G ear Tooth Contact Pattern Check...
Page 444: ......
Page 454: ......
Page 468: ...4 B 5 2 REAR AXLE Fig 4B5 2 Rockwell Assembly...
Page 480: ...4 B 5 1 4 REAR AXLE...
Page 482: ...i...
Page 502: ......
Page 520: ......
Page 533: ...Fig 5 5 Front Brake Pipes and Hoses C K Models BRAKES 5 13...
Page 534: ...Fig 5 6 Front Brake Pipes and Hoses G M odels 5 14 B R A K E S...
Page 535: ...Fig 5 7 Front Brake Pipes and Hoses P Models BRAKES 5 15...
Page 536: ...5 16 BRAKES Fig 5 8 Rear Brake Hoses...
Page 538: ...5 18 BRAKES Fig 5 10 Parking Brake System Typical...
Page 539: ...BRAKES 5 19...
Page 570: ...5 50 BRAKES Fig 5 57 Power Steering Hose Routing C K Models...
Page 571: ...BRAKES 5 51 Fig 5 58 Power Steering Hose Routing G Models...
Page 572: ...Fig 5 59 Power Steering H ose Routing P Models 5 52 BRAKES...
Page 577: ...BRAKES 5 57 4 CONT A SECONDARY DIAPHRAGM B SECONDARY POWER 4 CONT C PRIMARY D Fig 5 5A Service...
Page 604: ......
Page 625: ...NOTES ENGINE 6 21...
Page 626: ......
Page 629: ...IN LINE 6 6A1 3 OIL PRESSURE SENDING UNIT Fig 6A1 1 In Line Engine Lubrication...
Page 630: ...6A1 4 IN LINE 6 Fig 6 A l 2 P Series Engine Front Mount...
Page 631: ...IN LINE 6 6A1 5 Fig 6Al 3 P Series Engine Rear Mount Fig 6 A l 4 C Series Engine Rear Mounts...
Page 634: ...6A1 8 IN LINE 6 Fig 6Al 7 K Series Engine Rear Mount...
Page 660: ......
Page 663: ...SMALL BLOCK 6A4 3 Fig 6A4 T Engine Lubrication...
Page 664: ...6A4 4 SMALL BLOCK Fig 6A4 2 Engine Lubrication...
Page 665: ...Fig 6A4 3 P Series Engine Mount Bracket...
Page 667: ...SMALL BLOCK 6A4 7 Fig 6A 4 5 P Series Engine Front Mount...
Page 668: ...6A4 8 SMALL BLOCK...
Page 669: ...SMALL BLOCK 6A4 9 Fig 6A 4 7 K Series Engine Mounts...
Page 670: ...6A4 10 SMALL BLOCK Fig 6A 4 8 C Series Engine Mounts...
Page 703: ...MARK IV 6A5 7 Fig 6A 5 6 P Series Engine Front Mount...
Page 704: ...6A5 8 MARK IV Fig 6 A 5 7 C Series Engine Mounts...
Page 731: ...6 2 DIESEL 6A7 3...
Page 760: ...6B 6 ENGINE COOLING Fig 6B 7 A C and A I R Adjustment...
Page 771: ...ENGINE COOLING 6B 17 Fig 6B 20 Engine O il C o o le r 6 2L Diesel...
Page 784: ......
Page 807: ...CARBURETOR MODEL 2SE 6C2 9 Fig 6C2 6 Typical 2SE Carburetor Assembly...
Page 820: ......
Page 830: ...6C4 10 CARBURETOR MODEL M4ME M4MC 101368 Fig 6C4 12 M 4M C M 4M E Carburetor Exploded View...
Page 848: ......
Page 876: ......
Page 888: ...6D 12 ENGINE ELECTRICAL Fig 6D 6C Generator Mounting Fig 6D 7C Generator Mounting...
Page 919: ...ENGINE ELECTRICAL 6D 43...
Page 934: ...Fig 6D 8E Starter M otor Mounting...
Page 974: ......
Page 1011: ...Figure 350C 25A Neutral Engine Running AUTOMATIC TRANSMISSION 350C 11...
Page 1054: ...Fig 7A 1C 400 Autom atic Transmission Side Cross Section Typical...
Page 1152: ...700 R4 40 AUTOMATIC TRANSMISSION Figure 700 R4 76 Transmission Assembly Exploded View...
Page 1162: ......
Page 1189: ...89MM MANUAL TRANSMISSION 7B3 5 Fig 7 3 4 4 Speed 89mm Exploded View...
Page 1219: ...CLUTCH 7C 5 Fig 7C 6 C K Truck Clutch Controls...
Page 1220: ...Fig 7C 7 G Truck Clutch Controls...
Page 1221: ...CLUTCH 7C 7 Fig 7C 8 P Truck Clutch Controls...
Page 1234: ...7E 2 TRANSFER CASE Fig 7E 1 Model 208 Transfer Case Cross Section...
Page 1252: ...7E 20 TRANSFER CASE Fig 7E 39 Transfer Case Attachment Typical...
Page 1278: ...8A 16 ELECTRICAL BODY AND CHASSIS Fig 8A 11 License Plate Lamps C K Series...
Page 1280: ...8A 18 ELECTRICAL BODY AND CHASSIS VIEW A VIEW B Fig 8A 15 CK Series Rear Lamp W iring...
Page 1281: ...ELECTRICAL BODY AND CHASSIS 8A 19 Fig 8A 16 CK Series Auxiliary W iring...
Page 1290: ...8B 8 ELECTRICAL AND WIRING Fig 8B 13 Seat Belt Reminder System Schematic...
Page 1292: ......
Page 1346: ...8C 54 INSTRUMENT PANEL AND GAGES Fig 8C 46 CK Series W iring 3 of 29...
Page 1351: ...INSTRUMENT PANEL AND GAGES 8C 59 SUBURBAN Fig 8C 51 CK Series W iring 8 of 29...
Page 1364: ...8C 72 INSTRUMENT PANEL AND GAGES Fig 8C 64 CK Series W iring 21 of 29...
Page 1365: ...INSTRUMENT PANEL AND GAGES 8C 73 CAB CRFW CAB CHASSIS Fig 8C 65 CK Series W iring 22 of 29...
Page 1366: ...8C 74 INSTRUMENT PANEL AND GAGES Fig 8C 66 CK Series W iring 23 of 29...
Page 1374: ...8C 82 INSTRUMENT PANEL AND GAGES Fig 8C 74 G Series W iring 2 of 19...
Page 1375: ...INSTRUMENT PANEL AND GAGES 8C 83 Fig 8C 75 G Series W iring 3 of 19...
Page 1376: ...8C 84 INSTRUMENT PANEL AND GAGES Fig 8C 76 G Series W iring 4 of 19...
Page 1379: ...INSTRUMENT PANEL AND GAGES 8C 87 Fig 8C 79 G Series W iring 7 of 19...
Page 1383: ...INSTRUMENT PANEL AND GAGES 8C 91 Fig 8C 83 G Series W iring 11 o f 19...
Page 1384: ...8C 92 INSTRUMENT PANEL AND GAGES BUS BARGWO Fig 8C 84 G Series W iring 12 of 19...
Page 1390: ...8C 98 INSTRUMENT PANEL AND GAGES Fig 8C 90 G Series W iring 18 of 19...
Page 1391: ...INSTRUMENT PANEL AND GAGES 8C 99 Fig 8C 91 G Series W iring 19 of 19...
Page 1392: ...8C 100 INSTRUMENT PANEL AND GAGES Fig 8C 92 P Series W iring 1 of 11...
Page 1393: ...INSTRUMENT PANEL AND GAGES 8C 101 Fig 8C 93 P Series W iring 2 of 11...
Page 1396: ...8C 104 INSTRUMENT PANEL AND GAGES Fig 8C 96 P Series W iring 5 of 11...
Page 1399: ...INSTRUMENT PANEL AND GAGES 8C 107 Fig 8C 99 P Series W iring 8 of 11...
Page 1401: ...INSTRUMENT PANEL AND GAGES 8C 109 START RUN OF LOCK ACC Fig 8C 101 P Series W iring 10 of 11...
Page 1415: ...ACCESSORIES 9 13 RADIO NOISE BLOWER MOTOR Fig 9 6R Radio Diagnosis Chart B...
Page 1416: ...9 14 ACCESSORIES D E A D R A D IO A M R A D IO I Fig 9 7R Radio Diagnosis Chart C...
Page 1417: ...ACCESSORIES 9 15 DEAD RADIO AM FM RADIO Fig 9 8R Radio Diagnosis Chart D...
Page 1435: ...t f l i t 1...