Roto-Mix 720-16 Operations & Parts Manual Download

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720-16

FEED MIXER

OPERATION & PARTS MANUAL

ROTO-MIX LLC

P.O. BOX 1724

2205 E. Wyatt Earp Blvd.

Dodge City, Kansas 67801

(620) 225-1142

©ROTO-MIX 2006

SERIAL NUMBER_________________

441911

/20

Printed in U.S.A.

Summary of Contents for 720-16

Page 1: ...20 16 FEED MIXER OPERATION PARTS MANUAL ROTO MIX LLC P O BOX 1724 2205 E Wyatt Earp Blvd Dodge City Kansas 67801 620 225 1142 ROTO MIX 2006 SERIAL NUMBER_________________ 441911 05 2020 Printed in U S...

Page 2: ...UALIFICATIONS 5 SAFETY INFORMATION 6 20 CHAIN TENSIONING LOADING INSTRUCTIONS 21 23 LUBRICATION 24 SPECIFICATIONS 25 PTO CHART 26 720 16 TRUCK DIMENSIONS 27 720 16 TANDEM TRAILER DIMENSIONS 28 720 16...

Page 3: ...uded in and covered by said warranty then such defective part or parts shall promptly be replaced without charge to the purchaser F O B the ROTO MIX plant Product Registration It is a condition of thi...

Page 4: ...or Travel Time to and from sites Rental of replacement equipment during repair period Products that have been declared a total loss and subsequently salvaged Overtime labor charges ROTO MIX is not res...

Page 5: ...s are in your area and or situation 2 Current OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct EVERY employee in the safe o...

Page 6: ...ous injury or death This signal word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially ha...

Page 7: ...as the mixing efficiency may be reduced and unit damage may occur See loading instructions D Remove all moisture drain plugs if the mixer is going to set in the rain or snow E Be sure all shields are...

Page 8: ...ual Do not attempt to operate this equipment under the influence of drugs or alcohol Review the safety instructions with all users annually This equipment is dangerous to children and persons unfamili...

Page 9: ...while in operation Operate the mixer feeder from the operator s seat only Do not exceed load capacity of the mixer feeder See loading instructions Reduce speed when turning or traveling on rough terra...

Page 10: ...metal object across the posts Use a volt meter or hydrometer Do not charge a frozen battery it may explode Warm battery to 16C 60F AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure can penetrat...

Page 11: ...h tractor PTO with the feed mixer driveline IMPORTANT To prevent driveline damage adjust tractor drawbar to recommended setting Disengage tractor PTO before turning Remove clevis if equipped Turn offs...

Page 12: ...12 SAFETY SIGNS...

Page 13: ...13 SAFETY SIGNS...

Page 14: ...14 SAFETY SIGNS...

Page 15: ...ll Safety Decals Be sure that the installation area is clean and dry Decide on the exact position before you remove the backing paper Remove the smallest portion of the split backing paper Align the d...

Page 16: ...ure that there are no tools lying on or in the mixer feeder Do not use the unit until you are sure that the area is clear especially children and animals Because it is possible that this mixer feeder...

Page 17: ...erate up and down not across intermediate slopes Avoid sudden starts and stops Pick the levelest possible route when transporting across fields Avoid the edges of ditches or gullies and steep hillside...

Page 18: ...ren to play on or around the stored unit Make sure parked machine is on a hard level surface and engage all safety devices Wheel chocks may be needed to prevent unit from rolling HIGHWAY AND TRANSPORT...

Page 19: ...ections etc Be observant of bridge loading ratings Do not cross bridges rated lower than he gross weight at which you are operating Watch for obstructions overhead and to the side while transporting A...

Page 20: ...s and guards after servicing and before moving After servicing be sure all tools parts and service equipment are removed Do not allow grease or oil to build up on any step or platform Never replace he...

Page 21: ...k of the rotor cycle If the rotor is completely submerged under the mix mixing efficiency may be reduced spillage may occur and damage to the mixer may result Maximum capacity by weight can be calcula...

Page 22: ...will handle small amounts of damp hay but this is done at your own risk ROTO MIX will not warranty bent or broken rotor tubes bent or broken augers or bent hay pans caused from misuse wet hay foreign...

Page 23: ...the mixer running at a minimum rotor speed of 4 RPM load prepared hay towards the front of the hay pan on discharge side of mixer For best results when loading with a tractor front end loader or paylo...

Page 24: ...warm Flush the gear case with an approved non flammable non toxic solvent and refill with oil Thereafter oil should be changed every 2000 hours or every 12 months whichever occurs first Fill the gearb...

Page 25: ...4 140 A 26H Bottom Auger Sprockets 140 C 45 120 2 B 12H Rotor Sprocket 2 120 A 90 Jackshaft Sprockets 120 B 14H 100 E 48 120 B 12H 100 E 48 TRL 1000 PTO Drive Sprocket 100 SF 17H Top Auger Flighting 3...

Page 26: ...gine rotation 48 Tooth For other engine or transmission applications consult factory 1000 TRACTOR 15 Tooth 12 Tooth DRIVE 48 Tooth STANDARD BELT RATIO STATIONARY 40HP 5V 3 Groove 9 75 ELECTRIC 5V 2 Gr...

Page 27: ...C L 23 3 4 57 3 4 110 108 27 APPROX 122 38 1 4 38 TRUCK FRAME 115 SPOUT UP 75 1 4 8 1 2 SPOUT RUBBER C L HEIGHT DIMENSIONS ARE BASED ON 38 TRUCK FRAME WITH 24 SPOUT APPROXIMATE WEIGHT 720 16 ON TRUCK...

Page 28: ...ENSIONS All Dimensions Specifications are Approximate and Subject to Change Without Notice DIMENSIONS BASED ON 24 SPOUT AND 15 x 22 5 TIRES STANDARD APPROXIMATE WIEGHT 700 16 ON TRAILER 17 360 LB W HA...

Page 29: ...62 1 4 32 1 4 15 1 4 720 16 STATIONARY DIMENSIONS All Dimensions Specifications are Approximate and Subject to Change Without Notice APPROXIMATE WEIGHT LESS MOTOR 700 16 STATIONARY 16 700 LB WITH HAY...

Page 30: ...0 16 TRUCK MOUNTING DIMENSIONS All Dimensions Specifications are Approximate and Subject to Change Without Notice 720 16 TRAILER MOUNTING DIMENSIONS AUGER SIDE OF PEDESTAL PEDESTAL IS FLUSH WITH SIDE...

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Page 32: ...32 How to read a Roto Mix Serial Number 4 1 01 5 0157 Manufactured Location Year Manufactured Month Manufactured Consecutive Numbering...

Page 33: ...ICATION ASSEMBLY 51 OIL BATH DOOR ASSEMBLY 52 DRIVE ASSEMBLY 54 57 STATIONARY DRIVE ASSEMBLY 58 59 TRUCK TANDEM AXLE DRIVELINE ASSEMBLY 60 TRUCK DRIVELINE ASSEMBLIES BREAK DOWN 61 TRUCK SINGLE AXLE DR...

Page 34: ...D GREEN YELLOW RED BROWN RED RED YELLOW BROWN GREEN 3 1 2 REF PART DESCRIPTION QTY 1A 780080 PUSH BUTTON SWITCH PANEL ASSEMBLY 1 1B 780081 JOYSTICK PANEL ASSEMBLY 1 2 781055 TRUCK TO MIXER WIRE ASSEMB...

Page 35: ...YSTICK ASSEMBLY BOTTOM SIDE TOP SIDE TO 12 VOLT 2 3 1 YELLOW BROWN RED RED YELLOW BROWN GREEN REF PART DESCRIPTION QTY 1 781056 SWITCH WIRE ASSEMBLY 1 2 185575 JOYSTICK BRACKET 1 3 357705 JOYSTICK SWI...

Page 36: ...TY 1 190928 TRUCK SWITCH PANEL 1 2 357705 JOYSTICK 4 WAY SCHNEIDER 9001K35 1 3 357753 RED LIGHT INDICATOR 3 4 DIA 1 4 440835 DECAL 4 WAY JOYSTICK HORIZONTAL 1 5 452744 SWITCH ROCKER ON OFF SPST 44301...

Page 37: ...RT DESCRIPTION QTY 1 362209 HYD VALVE 12V DOUBLE BUCHER 2 368024 HYD SWIVEL 9 16 MOR x 3 8 FPS 45 3 368115 STRAIGHT ADAPTER 9 16 MOR x 3 8 FPS 4 453146 DIN CONNECTOR 5 781057 12 VOLT SOLENOID VALVE GR...

Page 38: ...PTION QTY 1 336008 SH BUSHING 1 2 BORE 1 2 324040 1B x 4 0 SH BELT SHEAVE 1 3 182766 HYDRAULIC PUMP BRACKET 1 4 362017 HYDRAULIC PUMP 1 5 368050 3 4 FP x 7 8 MOR 90o SWIVEL 1 6 368512 3 4 MP x 3 4 HOS...

Page 39: ...RT DESCRIPTION QTY 1 362550 FILLER CAP 1 2 870477 OIL RESERVOIR WELDMENT 1 3 362400 FILTER ASSEMBLY 1 4 362504 SUCTION SCREEN 1 5 368512 3 4 HOSE BARB 1 6 310815 3 4 TO 3 8 REDUCER BUSHING 1 7 781059...

Page 40: ...T DESCRIPTION QTY 1 780064 HYDRAULIC PUMP ASSEMBLY 1 2 780205 RESERVOIR ASSEMBLY 1 3 780123 HYDRAULIC VALVE ASSEMBLY 1 4 781059 HYD HOSE ASSY 3 8 x 20 w 3 8 MP ENDS 1 5 184291 HYD HOSE ASSY 3 4 x 144...

Page 41: ...N 2 0 x 18 1 7 410008 PULL SPRING 1 1 4 x 5 1 4 1 8 872136 PUMP LEVER ARM WELDMENT 1 9 412416 SET COLLAR 1 2 10 872138 PUMP SWING ARM WELDMENT 1 11 324046 BELT SHEAVE 1B x 4 6 SH 1 12 336009 BUSHING S...

Page 42: ...62219 DOUBLE PILOT OPERATED CHECK VALVE 3 8 NPT PORTS 1 9 364040 HYD CYL 25 1 4 CC 1 1 2 x 16 1 10 368010 90 1 4MP x 1 4 FP SWVL ORF 1 8 2 11 368106 STR 9 16 MOR x 1 4 FP SWIVEL 2 12 368110 HYD ADAPTE...

Page 43: ...M WELDMENT 1 4 402518 FLAT WASHER 1 1 8 SAE 4 5 364055 HYDRAULIC CYLINDER 2 x 8 1 6 184267 DOOR CYLINDER MARKER CLAMP 2 PIECE 1 7 368007 HYD ADAPTER 3 8 MP x 3 8 FPSW 90 x 109 ORF 2 8 781061 HYD HOSE...

Page 44: ...354391 POLY FENDER 3 3 354392 POLY FENDER TUBING MOUNT KIT 2 per kit 2 4 354393 POLY FENDER TAPER BRACKET KIT 4 per kit 1 5 370200 ROTO MIX MUD FLAP 24 x 30 2 6 370202 ROTO MIX MUD FLAP 24 x 18 1 2 2...

Page 45: ...ER W A 1 2 FLGT 1 5 185708 24 TOP AUGER PADDLE 6 x 9 5 8 3 6 382430 FLIGHT 24 OD x 6 5 8 ID x 1 2 RH 2 3 PITCH 8 7 872691 620 700 TOP AUGER WA 3 8 FLGT W HOLES 1 8 185708 24 TOP AUGER PADDLE 6 x 9 5 8...

Page 46: ...6 872738 720 EXTRA DUTY BTM AUG WA 1 7 189269 24 AUGER KICKER 4 7 16 x 9 7 16 2 8 382435 24 OD x 8 5 8 ID x 5 8 LH FULL PITCH 3 9 382454 24 OD x 8 5 8 ID x 3 4 RH FULL PITCH 1 10 382455 24 OD x 8 5 8...

Page 47: ...EL 5 8 BOLTS 18 3 401106 HEX NUT 3 8 16 NYLOCK 5 108 4 400910 HEX CROWN LOCNUT 5 8 11 9 PLTD 72 5 402806 FLAT WASHER 3 8 9 BOWMALLOY 108 6 406906 HHCS 3 8 16 x 1 1 4 9 BOWMALLOY 108 7 407130 CHCS 5 8...

Page 48: ...WELDMENT 12 4 189141 END WIPER STRAP 27 1 4 12 5 189142 CENTER WIPER STRAP 60 12 6 189143 END PLASTIC WIPER 62 1 2 12 7 189144 CENTER PLASTIC WIPER 62 1 2 12 8 410005 COMPRESSION SPRING 2 1 2 x 24 x 4...

Page 49: ...R WELDMENT 10 4 189141 END WIPER STRAP 27 1 4 10 5 189142 CENTER WIPER STRAP 60 10 6 189143 END PLASTIC WIPER 62 1 2 10 7 189144 CENTER PLASTIC WIPER 62 1 2 10 8 410005 COMPRESSION SPRING 2 1 2 x 24 x...

Page 50: ...ATOR 15 16 OD 1 3 185259 Washer Shaft Spkt 3 1 2 OD 1 4 191969 SHAFT SPACER 5 8 x 3 1 2 ID 1 5 192383 AUGER SHAFT SPACER 2 1 2 ID X 1 7 8 1 6 192384 AUGER SHAFT SPACER 2 1 2 ID X 15 16 1 7 340439 BEAR...

Page 51: ...4 1 4 NPTF x 3 16 XOMP STRAIGHT 2 3 310750 1 8 FPT GREASE ZERK 7 4 185045 GREASE LINE x 36 2 A REAR JACKSHAFT BEARING B FRONT JACKSHAFT BEARING 5 185072 GREASE LINE x 100 1 C REAR BOTTOM AUGER BEARING...

Page 52: ...B DOOR CAM WA 1 7 872707 700 RIGHT OB DOOR CAM WA 1 8 872704 700 LEFT OB DOOR WA 1 9 351056 5 32 RUBBER BULB SEAL 27 FT 10 872705 700 RIGHT OB DOOR WA 1 11 400206 3 8 16 HEX NUT 2 12 370319 CAM LOCK H...

Page 53: ...53 This page intentionally left blank...

Page 54: ...CKET 18 16 7 27 23 1 12 19 26 6 20 13 13 15 4 TOP AUGER BOTTOM AUGER 23 8 14 8 21 13 13 15 5 19 22 6 IDLER SHAFT SPROCKET TOP AUGER SPROCKET BOTTOM AUGER SPROCKET 10 8 24 14 24 23 9 25 19 21 13 13 15...

Page 55: ...TCHES 12 321471 140 CHAIN x 71 PITCHES 13 400206 HEX NUT 3 8 16 5 PLTD 14 400910 HEX CROWN LOCNUT 5 8 11 9 PLTD 15 402406 FLAT WASHER 3 8 PLTD 16 402512 FLAT WASHER 3 4 SAE 17 405762 HHCS 5 8 11 x 4 5...

Page 56: ...UT SHAFT 44 31 38 23 21 22 24 31 38 44 18 17 31 38 43 44 38 31 35 49 30 37 42 4 56 3 38 44 35 47 28 58 20 DETAIL TOP AUGER DETAIL BOTTOM AUGER 32 39 46 42 37 30 33 40 48 5 57 12 8 9 27 26 1 7 34 51 54...

Page 57: ...ING VCJT 2 2 BOLT FLANGE 1 24 340438 BEARING 2 7 16 FLANGE MOUNT 1 25 340439 BEARING 2 7 16 FLANGE RCJC After Serial 400777490 2 340438 BEARING 2 7 16 FLANGE RCJ Before Serial 400777491 2 26 340564 4...

Page 58: ...58 720 16 STATIONARY DRIVE ASSEMBLY 9 2 1 7 8 5 10 14 18 19 20 17 21 16 15 3 6 12 13 8 ELEC MOTOR SHAFT 3A 22 23 24 26 25 4 11...

Page 59: ...PPORT WELDMENT 1 12 185645 720 MOTOR PIVOT PIPE 35 1 13 872176 720 ELECTRIC MOTOR BASE WELDMENT 1 14 872006 ELECTRIC BELT SHIELD WELDMENT 1 15 324011 BELT SHEAVE 5V 3 GROVE 10 9 SF 1 16 336034 BUSHING...

Page 60: ...LER 80B18 x 2 CH 2 10 338048 TRUCK DRIVE SHAFT 1 11 340222 BEARING 1 3 8 VCJT 2 12 340232 BEARING VCJT 2 2 BOLT FLANGE 2 13 344022 GEARBOX 2 1 HUB CITY 200 1 14 400208 HEX NUT 1 2 13 5 PLTD 8 15 40021...

Page 61: ...NG SC25 W 2400 1 7 338611 SHIELD CONE 7 Rib W2580 1 8 338454 INBOARD YOKE S5 W2500 2 ITEM PART DESCRIPTION QTY 1 338054 DRIVE SHAFT ASSY INCLUDES ITEMS 2 5 1 2 338413 U STRAP BOLT KIT 1350 4 3 338423...

Page 62: ...INPUT SHAFT 2 7 16 x 50 3 4 720 1 4 191974 GEAR BOX PLATE 1 5 338048 TRUCK DRIVE SHAFT 1 6 340222 BEARING 1 3 8 VCJT 2 7 340232 BEARING 2 2 BOLT FLANGE VCJT 1 8 344022 GEARBOX 2 1 HUB CITY 200 1 9 780...

Page 63: ...SHAFT 2 7 16 x 50 3 4 1 8 320818 COUPLER CHAIN 80 2 RC x 18 COMPLETE 1 9 332620 SPROCKET 80 18 SF CHAIN COUPLING 2 10 336027 BUSHING 1 3 4 SF QD 1 11 336032 BUSHING 2 QD SF 1 12 338058 DRIVE SHAFT W2...

Page 64: ...80MM 2 5 338473 ROLL DRIVE PIN W LTSH 10MM x 90MM 2 6 338475 YOKE 1 3 4 RB x 1 2 SC x 3 8 K W2400 1 7 338486 SHIELD CONE 6 RIB 365366 W 2400 2 8 338487 OUTER SHIELD TUBE W 2400 1 9 338488 INNER SHIELD...

Page 65: ...WN LOCK NUT 3 4 10 5 PLTD 8 10 402010 SPRING LOCK WASHER 5 8 PLTD 8 11 402410 FLAT WASHER 5 8 MED PLTD 8 12 402512 FLAT WASHER 3 4 SAE 8 13 405756 HHCS 5 8 11 x 2 1 2 5 PLTD 8 14 405779 HHCS 3 4 10 x...

Page 66: ...UT 5 8 11 5 PLTD 16 6 400212 HEX NUT 3 4 10 5 PLTD 8 7 402010 SPRING LOCK WASHER 5 8 PLTD 16 8 402412 FLAT WASHER 3 4 PLTD 8 9 405756 HHCS 5 8 11 x 2 1 2 5 PLTD 16 10 405798 HHSC 5 PLTD 3 4 10 x 8 1 2...

Page 67: ...SCALE CHECK ROD WELDMENT 19 1 2 CTR CTR 2 3 871053 TRAILER CHECK ROD WELDMENT 31 1 2 CTR CTR 2 4 870519 MIXER SCALE CHECK WELDMENT 2 5 182881 SCALE MIXER MOUNT PLATE 4 6 182915 LOADCELL CAGE PLATE 8...

Page 68: ...TANDEM SUSPENSION KIT 44000lb 1 4 400912 HEX CROWN LOCK NUT 3 4 10 5 PLTD 3 5 405792 HHCS 3 4 x 6 1 2 5 PLTD 3 6 651024 PERFECT HITCH KIT CAT 3 PPI 237VR 1 7 781209 TIRE WHEEL ASSY 15 x 22 5 4 8 8705...

Page 69: ...T HAND 20 000 1 7 372304 SEAL 4 3 8 BORE 1 8 372309 DUST CAP 20 000 HUB 1 9 400033 OUTER NUT 3 8 THICK x 2 5 8 ID 1 10 400034 INNER NUT 3 8 THICK x 2 5 8 ID 1 11 400102 LUG NUT BUDD RH 3 4 16 10 12 40...

Page 70: ...NDER ASSY 2 x 8 WITH FITINGS 1 364055 HYDRAULIC CYLINDER 2 x 8 CYLINDER ONLY 364400 HYDRAULIC CYLINDER KIT 2 5 781055 TRUCK TO MIXER WIRE ASSEMBLY 1 6 850060 HAY PAN CYLINDER BRACKET WELDMENT 1 7 8723...

Page 71: ...ABLE ARM W A 1 2 850105 CORNER PULLEY BRACKET W A 1 3 850066 CABLE PULLEY BRACKET W A 1 4 150186 CABLE WINCH MOUNT PLATE 1 5 150279 HAY PAN CABLE 13FT 1 6 150188 CABLE BAR 2 7 150189 SLEEVE 13 16 1 8...

Page 72: ...1 2 1 4 189128 CROSS BAR PLATE 1 5 385002 SICKLE SECTION HARD SURFACED 5 16 1 6 872351 524 600 HAY PAN WA 1 7 872353 600 HAY PAN BEARING W A 1 8 872354 REAR HAY PAN BEARING WA 1 9 872355 HAY PAN CENTE...

Page 73: ...8 WASHER FLAT 1 2 MED PLTD 8 3 407101 CHCS 1 2 13 x 1 1 4 5 PLTD 2 4 407112 CHCS 1 2 13 x 5 5 PLTD 2 5 407113 CHCS 1 2 13 x 4 1 2 5 PLTD 8 6 872638 620 CROSS OVER BAR W A 2 7 873164 620 720 HAY SHEAR...

Page 74: ...4 2 3 1 ITEM PART DESCRIPTION QTY 1 780095 LADDER BUNDLE 2 RUNG EXTN 1 2 780288 LADDER BUNDLE 6 RUNG 1 3 780289 LADDER BUNDLE 5 RUNG 1 4 780906 LADDER BUNDLE 7 RUNG 1 LADDER OPTIONS AVAILABLE 74...

Page 75: ...QTY 1 192227 SPACER BUMPER ROLLER 1 2 340222 BEARING 1 3 8 VCJT 2 3 872431 BMPR FRT HYDRO W HIGH RLLR WA 1 4 872434 ROLLER FT BUMPER 5 DIA 1 ITEM PART DESCRIPTION QTY 1 192227 SPACER BUMPER ROLLER 1...

Page 76: ...22 BEARING 1 3 8 VCJT 2 3 370334 MARKER ORANGE STICK x 2 FT 2 4 872434 ROLLER FT BUMPER 5 DIA 1 5 872439 BUMPER FRT W HIGH ROLLER WA 1 ITEM PART DESCRIPTION QTY 1 192227 SPACER BUMPER ROLLER 1 2 34022...

Page 77: ...MPER NO ROLLER 981022 1 2 ITEM PART DESCRIPTION QTY 1 370334 MARKER ORANGE STICK x 2 FT 2 2 872432 BUMPER TRK FRT NO ROLLER 1 ITEM PART DESCRIPTION QTY 1 872433 BUMPER TRK FRT NO ROLLER 1 2 370334 MAR...

Page 78: ...BMPR ROTO MIX 1 3 400005 FLANGE NUT TOP LOCK 5 8 11 GR G 8 4 400007 Flange Nut Top Lock 3 8 16 GR G 12 5 407040 CHCS 3 8 16 x 1 5 PLTD 8 6 407121 CHCS 5 8 11 x 2 5 PLTD 8 7 407901 HHCS 3 8 16 X 1 SERR...

Page 79: ...RR BMPR ROTO MIX 1 2 400005 FLANGE NUT TOP LOCK 5 8 11 GR G 8 3 400007 Flange Nut Top Lock 3 8 16 GR G 8 4 407040 CHCS 3 8 16 x 1 5 PLTD 8 5 407121 CHCS 5 8 11 x 2 5 PLTD 8 6 873287 BMPR 10 RR HALF RN...

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