Fuji Electric FRENIC-MEGA Instruction Manual Download Page 1

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Instruction Manual

High Performance, Multifunction Inverter

This product is designed to drive a three-phase induction motor. Read through this manual to become familiar with proper
handling and correct use.

Improper handling might result in incorrect operation, short life cycle, or failure of this product as well as the motor.

Deliver this manual to the end user of this product. Keep this manual in a safe place until this product is discarded.

For instructions on how to use an optional device, refer to the instruction and installation manuals for that optional device.

Fuji Electric Co., Ltd.
Fuji Electric Corp. of America

INR-SI47-1457a-E

Summary of Contents for FRENIC-MEGA

Page 1: ...dling might result in incorrect operation short life cycle or failure of this product as well as the motor Deliver this manual to the end user of this product Keep this manual in a safe place until th...

Page 2: ...reproduced or copied without prior written permission from Fuji Electric Corp of America All products and company names mentioned in this manual are trademarks or registered trademarks of their respe...

Page 3: ...s Failure to heed the information indicated by this symbol may lead to dangerous conditions possibly resulting in minor or light bodily injuries and or substantial property damage Failure to heed the...

Page 4: ...purpose of running the leads together Do not connect a surge killer to the inverter s output secondary circuit Doing so could cause a fire Be sure to connect an optional DC reactor DCR when the capac...

Page 5: ...n or frequency different from the commanded ones Design the machine so that safety is ensured even in such cases If any of the protective functions have been activated first remove the cause Then afte...

Page 6: ...jobs turn OFF the power and wait at least five minutes for inverters of 40 HP or below or at least ten minutes for inverters of 50 HP or above Make sure that the LED monitor and charging lamp are tur...

Page 7: ...60269 2 FRN003G1S 2U 30 IEC60269 2 FRN005G1S 2U 40 IEC60269 2 FRN007G1 2U 125 IEC60269 4 FRN010G1 2U FRN015G1 2U 160 IEC60269 4 FRN020G1 2U FRN025G1 2U 200 IEC60269 4 FRN030G1 2U 250 IEC60269 4 FRN040...

Page 8: ...CCB or RCD ELCB 1 Rated current Recommended wire size mm2 Main circuit Control circuit Aux control power supply R0 T0 Aux fan power supply R1 T1 Main power input 2 L1 R L2 S L3 T Inverter s grounding...

Page 9: ...HD 25 LD 75 16 10 10 FRN030G1 4U HD 30 15 LD 50 100 10 16 FRN040G1 4U HD 40 20 LD 75 125 16 25 16 25 FRN050G1 4U HD 50 25 LD 100 25 35 25 FRN060G1 4U HD 1 5 60 30 LD 150 50 35 35 FRN075G1 4U HD 75 LD...

Page 10: ...model of the MCCB or RCD ELCB with overcurrent protection will vary depending on the power transformer capacity Refer to the related technical documentation for details 2 The recommended wire size fo...

Page 11: ...ted for 230 V class input Suitable For Use On A Circuit Of Delivering Not More Than 100 000 rms Symmetrical Amperes 480 Volts Maximum when protected by Class J Fuses or a Circuit Breaker having an int...

Page 12: ...8 4 2 3 8 8 4 2 3 FRN010G1 2U HD 10 5 LD 75 75 FRN015G1 2U HD 15 7 5 LD 100 100 6 13 3 FRN020G1 2U HD 20 10 LD 150 125 4 21 2 6 13 3 FRN025G1 2U HD 51 3 5 8 3 26 7 4 21 2 25 LD 175 150 1 42 4 3 26 7 3...

Page 13: ...3 3 6 13 3 6 13 3 25 LD 90 75 FRN030G1 4U HD 30 15 LD 100 100 4 21 2 FRN040G1 4U HD 40 20 LD 125 125 3 26 7 4 21 2 4 21 2 FRN050G1 4U HD 119 4 13 5 2 33 6 2 33 6 50 25 LD 175 2 33 6 3 26 7 FRN060G1 4U...

Page 14: ...450 MD 800 300 2 152 2 350 2 177 2 150 FRN600G1S 4U HD 500 FRN500G1S 4U LD 1200 400 2 203 2 400 2 203 2 FRN600G1S 4U MD 150 FRN700G1S 4U HD 600 200 FRN600G1S 4U LD 1200 500 2 253 2 500 2 253 2 FRN700G...

Page 15: ...0 60 Hz Single phase 200 to 220 V 50 Hz Single phase 200 to 230 V 60 Hz Allowable voltage frequency Voltage 10 to 10 Frequency 5 to 5 Required capacity with DCR kVA 3 0 5 0 9 1 6 2 2 4 0 5 8 7 9 11 13...

Page 16: ...DCR kVA 3 61 73 87 105 130 143 181 227 257 291 330 404 488 HD High Duty mode inverters for heavy load 0 25 to 30 HP Item Specifications Type FRN_ _ _G1S 4U F50 001 002 003 005 007 010 015 020 025 030...

Page 17: ...Voltage 10 to 10 Frequency 5 to 5 Required capacity kVA 4 1 6 6 9 3 12 8 13 2 19 1 26 33 39 40 41 HD High Duty mode inverters for heavy load Item Specifications Type FRN_ _ _ G1H 2U 007 010 015 020 0...

Page 18: ...equency 5 to 5 Required capacity kVA 4 1 6 6 9 3 12 8 13 2 19 1 26 33 39 40 54 HD High Duty mode inverters for heavy load Item Specifications Type FRN_ _ _G1H 4U 007 010 015 020 025 030 040 050 060 07...

Page 19: ...ing a desired motor drive control 4 3 4 1 6 Function code basic settings 1 4 6 4 1 7 Function code basic settings and tuning 2 4 7 4 1 8 Function code basic settings and tuning 3 4 9 4 1 9 Function co...

Page 20: ...derations when using FRENIC MEGA in systems to be certified by UL and cUL 9 1 9 2 Compliance with European Standards 9 1 9 3 Compliance with EMC Standards 9 1 9 3 1 General 9 1 9 3 2 Recommended insta...

Page 21: ...ations in each mode are printed on the main nameplate For details see Chapter 8 SPECIFICATIONS Low Duty LD mode designed for light duty load applications Overload capability 120 for 1 min Continuous r...

Page 22: ...0G1S 4U b e g FRN020G1H 4U c e g FRN450G1S 4U Figure 1 2 Outside and Inside Views of Inverters Cooling fans Front cover Sub nameplate Main circuit terminal block Control circuit terminal block Wiring...

Page 23: ...1 3 Chap 1 BEFORE USING THE INVERTER 2 Warning plates and labels Warning plate c Warning plate d Warning label e Warning label f Figure 1 3 Warning Plates and Labels Warning label f on heat sink...

Page 24: ...may be necessary Mount the inverter in a sealed panel Place the panel in a room free from influence of the conductive dust Wiredrawing machines metal processing extruding machines printing presses co...

Page 25: ...8 ft 100 m For this case the cable length is determined by secondary effects and not voltage spiking When a motor protective thermal O L relay is inserted between the inverter and the motor the therma...

Page 26: ...ase circuit breaker MCCB or residual current operated protective device RCD earth leakage circuit breaker ELCB Install a recommended MCCB or RCD ELCB with overcurrent protection in the primary circuit...

Page 27: ...e of the inverter it should not be more than once per hour From the system s safety point of view it is recommended to employ such a sequence that shuts down the magnetic contactor MC in the inverter...

Page 28: ...netic contactor s coils or other solenoids if any Leakage current A high frequency current component generated by insulated gate bipolar transistors IGBTs switching on off inside the inverter becomes...

Page 29: ...ng special motors note the followings Explosion proof motors When driving an explosion proof motor with an inverter use a combination of a motor and an inverter that has been approved in advance Subme...

Page 30: ...inverter breakdown Wiring When connecting 230 V inverters of 60 HP or above or 460 V ones of 125 HP or above to single phase power use L1 and L3 phases since cooling fans and magnetic contactors insi...

Page 31: ...the panel of your system take extra care with ventilation inside the panel as the surrounding temperature easily rises Do not mount the inverter in a small panel with poor ventilation When mounting tw...

Page 32: ...r lower side M6 20 2 pcs for upper side 51 3 5 8 FRN075G1 2U FRN100G1 2U FRN125G1S 4U M6 20 3 pcs each for upper and lower sides M6 12 3 pcs for upper side 51 3 5 8 FRN125G1S 2U FRN150G1S 4U FRN200G1S...

Page 33: ...m mounting bases use only the specified screws Otherwise a fire or accident could occur 3 Mounting notes The FRN007G1H 2 4U through FRN040G1H 2 4U should be mounted with four screws or bolts using scr...

Page 34: ...r back into place in the reverse order of removal Figure 2 4 Removing the Front Cover and the Wiring Guide e g FRN020G1S 4U 2 For inverters with of 50 to 1000 HP Loosen the four front cover fixing scr...

Page 35: ...B M4 15 9 1 8 M4 15 9 1 8 M3 5 10 6 1 2 FRN003G1S 2U FRN003G1S 4U FRN005G1S 2U FRN005G1S 4U FRN007G1 2U FRN007G1 4U Figure C M5 31 0 3 5 M5 31 0 3 5 FRN010G1 2U FRN010G1 4U FRN015G1 2U FRN015G1 4U FR...

Page 36: ...2 6 Unit inch mm Refer to Section 2 3 3 9...

Page 37: ...3 10 5 3 12 3 3 12 3 3 FRN010G1 4U FRN010G1 4U FRN015G1 4U 10 5 3 10 5 3 FRN015G1 4U 8 8 4 10 5 3 8 8 4 FRN020G1 4U FRN020G1 4U 8 8 4 8 8 4 FRN025G1 4U 6 13 3 6 13 3 FRN025G1 4U FRN030G1 4U 6 13 3 FRN...

Page 38: ...o prevent electric shock fire or other disasters and to reduce electric noise 4 Use crimp terminals covered with insulated sleeves for the main circuit terminal wiring to ensure a reliable connection...

Page 39: ...res from the main circuit terminal block cannot be routed straight into the terminal Route such wires as shown below so that the front cover can be reinstalled 9 For inverters of 900 and 1000 HP two L...

Page 40: ...inverter s output secondary circuit Doing so could cause a fire Ground the inverter in compliance with the national or local electric code Be sure to ground the inverter s grounding terminals G Otherw...

Page 41: ...2 MOUNTING AND WIRING THE INVERTER 2 3 4 Wiring of main circuit terminals and grounding terminals This section shows connection diagrams with the Enable input function used SINK mode input by factory...

Page 42: ...When crossing the control circuit wiring with the main circuit wiring set them at right angles 9 The connection diagram shows factory default functions assigned to digital input terminals X1 to X7 FW...

Page 43: ...city 1 2 3 20 to 40 Built in None External DC braking resistor 2 3 For inverters of 15 HP or below if the capacity of the built in DC braking resistor DBR is insufficient since the inverter undergoes...

Page 44: ...s or a PWM converter is connectable to these terminals When you need to use the DC link bus terminals P and N consult your Fuji Electric representative Switching connectors Power switching connectors...

Page 45: ...mbined with a PWM converter Note A box in the above figure replaces S or H depending on the enclosure By factory default the fan power supply switching connectors CN R and CN W are set on the FAN and...

Page 46: ...to the auxiliary control power input terminals R0 and T0 If the inverter main power is shut down however no power is supplied to the control circuit so that the inverter cannot issue a variety of outp...

Page 47: ...60 HP or above for 230 V and those of 125 HP or above for 460 V are equipped with terminals R1 and T1 Only if the inverter works with the DC linked power input whose source is a PWM converter these te...

Page 48: ...uld occur Connecting disconnecting wires to from a control circuit terminal Strip the wire end by 0 31 to 0 39 inch 8 to 10 mm as shown below Strip length of wire end 0 31 to 0 39 inch 8 to 10 mm Type...

Page 49: ...command PID feedback signal auxiliary frequency command setting ratio setting torque limiter level setting or analog input monitor can be assigned to this terminal 3 Hardware specifications Input impe...

Page 50: ...us signals such as Coast to a stop Enable external alarm trip and Select multi frequency can be assigned to terminals X1 to X7 FWD and REV by setting function codes E01 to E07 E98 and E99 For details...

Page 51: ...erminals are electrically isolated from the terminals 11 s and CMY Using a relay contact to turn X1 to X7 FWD or REV ON or OFF Figure 2 14 shows two examples of a circuit that uses a relay contact to...

Page 52: ...if the pulse train is correctly transmitted because stray capacity is significantly affected by the wire types and wiring conditions Analog output FM1 FM2 Analog monitor Both terminals output monitor...

Page 53: ...th DC power feed the power 24 VDC allowable range 22 to 27 VDC 100 mA max through the PLC terminal Short circuit between the terminals CMY and CM in this case CMY Transistor output common Common termi...

Page 54: ...ng resistor refer to Section 2 3 6 Setting up the slide switches RJ 45 connector for the keypad RS 485 communications port 1 Standard RJ 45 connector 1 Used to connect the inverter with the keypad The...

Page 55: ...40 HP or below or at least ten minutes for those of 50 HP or above Make sure that the LED monitor and charging lamp are turned OFF Further make sure using a multimeter or a similar instrument that the...

Page 56: ...ting of SW4 and SW6 also change the data of function codes F29 and F32 respectively Output form FM1 FM2 SW4 F29 data SW6 F32 data Voltage output Factory default VO1 0 VO2 0 Current output IO1 1 IO2 1...

Page 57: ...To remove the keypad from the inverter pull it toward you while holding down the hook pointed by the arrow in Figure 2 22 When mounting it put the keypad back into place in the reverse order of remov...

Page 58: ...g mode Same as above In Alarm mode Alarm code which identifies the alarm when the protective function is activated LCD monitor which displays the following according to the operation modes In Running...

Page 59: ...y displays the function code and establishes the newly entered data In Alarm mode Pressing this key displays the details of the problem indicated by the alarm code that has come up on the LED monitor...

Page 60: ...k a variety of information relating to the inverter status and maintenance Alarm Mode If an alarm condition arises the inverter automatically enters the Alarm mode in which you can view the correspond...

Page 61: ...ing the running status on the LCD monitor 1 When function code E45 LCD monitor item selection is set at 0 The LCD monitor displays the running status the rotational direction and the operation guide T...

Page 62: ...pported Table 3 4 Items Monitored Monitored Items on the LED Monitor Example Unit Meaning of Displayed Value Function code E43 Monitor page Speed Monitor Function code E48 specifies what to be display...

Page 63: ...que current 23 21 Magnetic flux command Note 3 50 Magnetic flux command value Available only under vector control 24 22 Input watt hour 10 0 kWh 100 kWh hour Input watt 25 23 The LCD monitor given bel...

Page 64: ...mming mode by pressing the key and select LALM1 on Menu 5 Maintenance Information It is also possible to check the last three light alarms by selecting LALM2 last to LALM4 3rd last For details of the...

Page 65: ...nance or test running 3 4 4 4 I O Checking Display external interface information 3 4 5 5 Maintenance Information Display maintenance information including cumulative run time 3 4 6 6 Alarm Informatio...

Page 66: ...circuit terminals Functions concerning the display of the LED monitor C codes Control functions Functions associated with frequency settings P codes Motor 1 parameters Functions for setting up charac...

Page 67: ...mes and operation guides The function code data modification screen shows the function code its name its data before and after change allowable entry range and operation guides Before change Function...

Page 68: ...he function code data The data will be saved in the inverter s memory The display returns to a list of function codes and the cursor moves to the next function code F04 in this example Pressing the ke...

Page 69: ...ncy Fot2 Output frequency after slip compensation Output current Iout Output current Output voltage Vout Output voltage 2 Calculated torque TRQ Calculated output torque generated by motor Reference fr...

Page 70: ...e motor Ratio setting Rati When this setting is 100 the LED monitor shows 1 00 time of the value to be displayed Magnetic flux command value FLUX Flux command value in Deviation in SY synchronous oper...

Page 71: ...c flux command value Deviation in SY synchronous operation Current position pulse Stop position target pulse Position deviation pulse Reserved S End of page Common operation items To access the target...

Page 72: ...erminal 12 C1 Input current on terminal C1 V2 Input voltage on terminal V2 6 Analog output signals FM1 FM1 FM2 FM2 Output voltage on terminal FM1 Output current on terminal FM1 Output voltage on termi...

Page 73: ...de Highlighted when short circuited Normal when open Highlighted when 1 Normal when 0 Highlighted when ON Normal when OFF Input signals at the control circuit terminal block Output signal Input signal...

Page 74: ...FWD and REV are assigned to bits 0 and 1 X1 through X7 to bits 2 through 10 and EN to bit 11 respectively Each bit assumes a value of 1 when the corresponding signal is ON and a value of 0 when it is...

Page 75: ...ON time counter of the inverter When the count exceeds 65 535 hours the counter will be reset to 0 and start over again DC link bus voltage EDC Shows the DC link bus voltage of the inverter main circu...

Page 76: ...hours of the inverter When the count exceeds 999 900 kWh the counter will be reset to 0 Input watt hour data Note 2 PD Shows the value expressed by input watt hour data kWh x function code E51 The di...

Page 77: ...me as that for TCAP above 9 Cumulative run time of motor 1 MTIM1 Shows the content of the cumulative power ON time counter of the 1st motor When the count exceeds 99 990 the counter will be reset to 0...

Page 78: ...ccurred in the option connected to the A port Option error factor 1 Shows the factor of the error that has occurred in the option connected to the A port Number of option errors 2 NROB Shows the total...

Page 79: ...ture inside the inverter Max temperature of heat sink Max effective current Capacitance of the DC link bus capacitor Cumulative motor run time Remaining time before the next maintenance for motor 1 Cu...

Page 80: ...4 Number of startups Number of startups 2 Number of startups 3 Number of startups 4 Light alarm Latest Light alarm Last Light alarm 2nd last Light alarm 3rd last Option 1 A port Option 2 B port Option...

Page 81: ...the information on the inverter running status at the time the alarm occurred Figure 3 15 Configuration of Screens for Alarm Information Screen samples for viewing alarm info The list of alarms shows...

Page 82: ...d sensor Vector control without speed sensor Vector control with speed sensor 3 Number of startups NST Shows the content of the motor startup counter i e the number of run commands issued When the cou...

Page 83: ...o the menu screen Figure 3 16 shows an example of the LCD screen transition starting from Menu 6 Alarm Information 1 To display this menu screen press key in Running mode to switch to Programming mode...

Page 84: ...u 7 Alarm Cause in Programming mode shows the causes of the past four alarms that triggered protective functions as an alarm code It also shows the cause of each alarm Basic configuration of screens F...

Page 85: ...transition starting from Menu 7 Alarm Cause 1 To display this menu screen press key in Running mode to switch to Programming mode Alarm cause latest and no of occurrences Alarm cause last and no of o...

Page 86: ...f data suited to the machinery into the target inverter a Copy b Backup c Data management Table 3 12 details the data copying functions Table 3 12 List of Data Copying Functions Functions Description...

Page 87: ...keys to select READ Memory area selection screen Use and keys to select the target area 1 2 or 3 of the keypad memory to save data read out from the inverter memory into that area To go back to a list...

Page 88: ...RROR screen or an ERROR Ver screen appears press the key to reset the error condition The screen returns to a list of copy functions 2 Write To display this menu screen press key in Running mode to sw...

Page 89: ...ing has been performed since factory shipment or data reading in progress has been cancelled Data held in the keypad memory contains any error There is a mismatch in inverter types Data writing has be...

Page 90: ...cation is halted with the function code and its data displayed on the LCD monitor To resume verification from the next function code press key again In progress screen A bar indicating progress appear...

Page 91: ...o reset the error condition The screen returns to a list of copy functions 4 Check To display this menu screen press key in Running mode to switch to Programming mode List of copy functions Use and ke...

Page 92: ...mpletion screen The memory area number and the inverter type are highlighted indicating that the corresponding data is protected To go back to a list of copy functions press key Note To disable the da...

Page 93: ...ove the pointer to 9 LOAD FCTR with the and keys 3 Press the key to establish the selected menu and proceed to the measurement mode selection screen 4 Select HOURS SET Limited duration measurement mod...

Page 94: ...ey to establish the selected measurement mode 6 On the confirmation screen press the key to switch to standby for measurement 7 Wait for a run command to enter For details refer to the screen transiti...

Page 95: ...ement Start to stop measurement mode Going back to Running mode When measurement of the load factor is in progress pressing the key switches the inverter to Running mode and pressing the key to the mo...

Page 96: ...ck Setup For deletion select a function code whose name is highlighted 7 Press the key to delete the selected function code 8 Press the key to go back to the menu screen Figure 3 32 shows the LCD scre...

Page 97: ...r communication related function codes cannot be changed 7 Press the key to go back to the menu screen Figure 3 33 shows the LCD screen transition starting from Menu 11 Communication Debugging 1 To di...

Page 98: ...s shown below allowing you to check the multiple alarms If multiple alarms occur the latest cause appears as 1 alarm code not as 0 alarm code Figure 3 35 With Multiple Alarms It is also possible to vi...

Page 99: ...ayed you can view the inverter running status at the occurrence of the displayed alarm Pressing the key or key with the running status information being displayed will switch back to the display of th...

Page 100: ...4 1 2 Checking prior to powering on Check the following before powering on the inverter 1 Check that the wiring is correct Especially check the wiring to the inverter input terminals L1 R L2 S and L3...

Page 101: ...nverters of 2 HP or below are not equipped with a cooling fan Figure 4 3 Indication on LED Monitor and LCD monitor after Power on 4 1 4 Switching between LD MD and HD drive modes The FRENIC MEGA serie...

Page 102: ...l for HD mode Even switching to the MD HD mode cannot automatically change the motor rated capacity P02 so configure the P02 data to match the applied motor rating as required Note For 7 5 HP and smal...

Page 103: ...ational slip due to the motor characteristics decreasing the motor rotation Under V f control with speed sensor the inverter detects the motor rotation using the encoder mounted on the motor shaft and...

Page 104: ...d be 164 ft 50 m or less If it is longer the inverter may not control the motor due to leakage current flowing through stray capacitance to the ground or between wires Especially small capacity invert...

Page 105: ...are longer than your machinery design values If the specified time is short the inverter may not run the motor properly 60 Hz f 07 Acceleration time 1 Note 40 HP or below 6 00 s 50 HP or above 20 00 s...

Page 106: ...data automatically updates the data of the function codes P03 P06 to P23 P53 to P56 and H46 Tuning procedure 1 Selection of tuning type Check the situation of the machinery and select Tuning with the...

Page 107: ...g tuning a run command has been turned OFF or STOP Force to stop BX Coast to a stop DWP Protect from dew condensation or other similar terminal command has been received Error due to limitation During...

Page 108: ...r After the auto tuning the inverter automatically reduces the rated voltage at base frequency Tuning procedure 1 Selection of tuning type Check the machinery conditions and perform the tuning while t...

Page 109: ...ating under vector control Set function code P04 to 3 and then press the key as shown below The inverter waits for a run command Tuning starts with the motor stopped Maximum tuning time Approx 40 to 7...

Page 110: ...P03 data according to the motor rated values printed on the motor s nameplate Specify motor parameters the data of P06 P16 to P23 by obtaining the appropriate values on the datasheet issued from the m...

Page 111: ...ng tuning a run command has been turned OFF or STOP Force to stop BX Coast to a stop DWP Protect from dew condensation or other similar terminal command has been received Error due to limitation Durin...

Page 112: ...ation time 1 Note 40 HP or below 6 00 s 50 HP or above 20 00 s f 08 Deceleration time 1 Note 40 HP or below 6 00 s 50 HP or above 20 00 s d 15 Feedback input Encoder pulse resolution Pulse count of th...

Page 113: ...00 hex d 16 Feedback input Pulse count factor 1 Reduction ratio between the motor and the encoder Motor speed Encoder speed d17 d16 1 d 17 Feedback input Pulse count factor 2 1 When accessing the func...

Page 114: ...rors Possible tuning error causes Details Error in tuning results An interphase voltage unbalance or output phase loss has been detected Tuning has resulted in an abnormally high or low value of a par...

Page 115: ...Hz using keys Check that the frequency is blinking on the LED monitor 3 Press the key to start running the motor in the forward direction Check that the reference frequency is displayed on the LED mon...

Page 116: ...ng For excessive slip compensation during braking decrease the gain for insufficient one increase the gain Y N Y N h 80 Output current fluctuation damping gain 1 For motor 1 If the motor vibrates due...

Page 117: ...s For details refer to Chapter 7 MAINTENANCE AND INSPECTION 3 I O checking Check interfacing with peripherals using Menu 4 I O Checking on the keypad in Programming mode For details refer to Chapter 3...

Page 118: ...pad cannot be used as a command source Local mode The keypad is enabled as a run and speed command source regardless of the settings specified by function codes The keypad takes precedence over run co...

Page 119: ...run switches as run forward reverse command sources Set up those external sources using the following procedure 1 Configure the function codes as listed below Function code Name Data Factory default...

Page 120: ...opying data The keypad is capable of copying of the function code data stored in the inverter s memory into the keypad s memory refer to Menu 7 Data copying in Programming mode With this feature you c...

Page 121: ...pad and remote keypad Descriptions in this manual are based on the standard keypad having an LCD monitor and a five digit 7 segment LED monitor as shown in Chapter 3 The FRENIC MEGA also provides a re...

Page 122: ...F07 Acceleration Time 1 0 00 to 6000 s Note Entering 0 00 cancels the acceleration time requiring external soft start Y Y 1 Y Y Y Y N 5 45 F08 Deceleration Time 1 Y Y 1 Y Y Y Y N F09 Torque Boost 1 0...

Page 123: ...MV Y Y 0 Y Y Y Y Y 17 Positional deviation in synchronous running F32 Analog Output FM2 Mode selection 0 Output in voltage 0 to 10 VDC 1 Output in current 4 to 20 mA DC Y Y 0 Y Y Y Y Y F34 Voltage ad...

Page 124: ...ent of the inverter for 100 Y Y 5 Y Y N N N F50 Electronic Thermal Overload Protection for Braking Resistor Discharging capability 0 Braking resistor built in type 1 to 9000 kWs OFF Disable Y Y1 Y2 6...

Page 125: ...Switch normal inverse operation IVS Y Y Y Y N 22 1022 Interlock IL Y Y Y Y Y 23 1023 Cancel torque control Hz TRQ N N N N Y 24 1024 Enable communications link via RS 485 or fieldbus option LE Y Y Y Y...

Page 126: ...tor drive source between commercial power and inverter output For secondary side SW52 2 Y Y N N N 13 Switch motor drive source between commercial power and inverter output For primary side SW52 1 Y Y...

Page 127: ...he inverter rated current Y Y1 Y2 2 Y Y Y Y Y 5 97 E35 Timer 0 01 to 600 00s Y Y 10 00 Y Y Y Y Y E36 Frequency Detection 2 Level 0 0 to 500 0 Hz Y Y 60 0 Y Y Y Y Y 5 96 5 98 E37 Current Detection 2 Lo...

Page 128: ...vel 0 to 300 Y Y 20 Y Y Y Y Y E81 Timer 0 01 to 600 00 s Y Y 20 00 Y Y Y Y Y Selecting function code data assigns the corresponding function to terminals FWD and REV as listed below 5 79 5 106 E98 Ter...

Page 129: ...ce to switch to commercial power 60 Hz ISW60 Y Y N N N 47 1047 Servo lock command LOCK N N N Y N 49 1049 Pulse train sign SIGN Y Y Y Y Y 70 1070 Cancel constant peripheral speed control Hz LSC Y Y Y Y...

Page 130: ...rol 8 Enable keys on the keypad balanceless bumpless switching available 11 Digital input interface card option 12 Pulse train input N Y 2 Y Y Y Y N 5 34 5 109 C31 Analog Input Adjustment for 12 Offse...

Page 131: ...ed slip frequency 0 00 to 15 00 Hz N Y1 Y2 7 Y Y Y Y N P13 Iron loss factor 1 0 00 to 20 00 Y Y1 Y2 7 Y Y Y Y Y P14 Iron loss factor 2 0 00 to 20 00 Y Y1 Y2 0 00 Y Y Y Y Y P15 Iron loss factor 3 0 00...

Page 132: ...failure time 0 0 to 30 0 s 999 Automatically determined by inverter Y Y 999 Y Y Y Y N H18 Torque Control Mode selection 0 Disable Speed control 2 Enable Torque current command 3 Enable Torque command...

Page 133: ...iter Low and continue to run 1 If the output frequency lowers below the one limited by F16 Frequency limiter Low decelerate to stop the motor Y Y 0 Y Y Y Y N 5 57 5 127 H64 Lower limiting frequency 0...

Page 134: ...Y Y 0 00 N N Y Y Y H86 Reserved 9 5 134 H87 Reserved 9 H88 Reserved 9 H89 Reserved 9 H90 Reserved 9 H91 PID Feedback Wire Break Detection 0 0 Disable alarm detection 0 1 to 60 0 s Y Y 0 0 Y Y Y Y N 5...

Page 135: ...Y Y Y Y Y A08 Thermal time constant 0 5 to 75 0 min Y Y 3 Y Y Y Y Y A09 DC Braking 2 Braking starting frequency 0 0 to 60 0 Hz Y Y 0 0 Y Y Y Y N A10 Braking level 0 to 80 LD MD mode 4 0 to 100 HD mode...

Page 136: ...sion factor c 0 0 to 300 0 Y Y1 Y2 7 Y Y Y Y Y A39 Motor 2 Selection 0 Motor characteristics 0 Fuji standard motors 8 series 1 Motor characteristics 1 HP rating motors 2 Motor characteristics 2 Fuji m...

Page 137: ...que load during ACC DEC 4 Auto energy saving operation Constant torque load during ACC DEC 5 Auto energy saving operation Auto torque boost during ACC DEC N Y 1 Y Y N Y N b14 Drive Control Selection 3...

Page 138: ...ACC DEC and disable at base frequency or above 3 Disable during ACC DEC and at base frequency or above N Y 0 Y Y N N N b41 Output Current Fluctuation Damping Gain for Motor 3 0 00 to 1 00 Y Y 0 20 Y Y...

Page 139: ...que load during ACC DEC 4 Auto energy saving operation Constant torque load during ACC DEC 5 Auto energy saving operation Auto torque boost during ACC DEC N Y 1 Y Y N Y N r14 Drive Control Selection 4...

Page 140: ...DEC and disable at base frequency or above 3 Disable during ACC DEC and at base frequency or above N Y 0 Y Y N N N r41 Output Current Fluctuation Damping Gain for Motor 4 0 00 to 1 00 Y Y 0 20 Y Y N N...

Page 141: ...of PID process output 150 to 150 999 Depends on setting of F16 Y Y 999 Y Y Y Y N J21 Dew Condensation Prevention Duty 1 to 50 Y Y 1 Y Y Y Y Y J22 Commercial Power Switching Sequence 0 Keep inverter o...

Page 142: ...N d23 PG Error Processing 0 Continue to run 1 1 Stop running with alarm 1 2 Stop running with alarm 2 3 Continue to run 2 4 Stop running with alarm 3 5 Stop running with alarm 4 N Y 2 N Y Y Y Y d24 Ze...

Page 143: ...0 00 to 200 00 times Y Y 1500 N Y N Y N d73 APR positive output limiter 20 to 200 999 No limiter Y Y 999 N Y N Y N d74 APR negative output limiter 20 to 200 999 No limiter Y Y 999 N Y N Y N d75 Z pha...

Page 144: ...ion FAN Y Y Y Y Y 26 1026 Auto resetting TRY Y Y Y Y Y 28 1028 Heat sink overheat early warning OH Y Y Y Y Y 29 1029 Synchronization completed SY N Y N Y N 30 1030 Lifetime alarm LIFE Y Y Y Y Y 31 103...

Page 145: ...rminal FWD input signal FWD Y Y Y Y Y 4011 5011 Terminal REV input signal REV Y Y Y Y Y 6000 7000 Final run command FL_RUN Y Y Y Y Y 6001 7001 Final FWD run command FL_FWD Y Y Y Y Y 6002 7002 Final RE...

Page 146: ...N Y 0 See U02 U33 Logic circuit See U03 N Y 0 Y Y Y Y Y U34 Type of timer See U04 N Y 0 Y Y Y Y Y U35 Timer See U05 N Y 0 00 Y Y Y Y Y U36 Customizable Logic Input 1 See U01 N Y 0 See U01 U37 Step 8 I...

Page 147: ...ion IVS Y Y Y Y N 22 1022 Interlock IL Y Y Y Y Y 23 1023 Cancel torque control Hz TRQ N N N N Y 24 1024 Enable communications link via RS 485 or fieldbus LE Y Y Y Y Y 25 1025 Universal DI U DI Y Y Y Y...

Page 148: ...Data copying Default setting Drive control Refer to page V f PG V f w o PG w PG Torque U91 Customizable Logic Timer Monitor Step selection 1 Step 1 2 Step 2 3 Step 3 4 Step 4 5 Step 5 6 Step 6 7 Step...

Page 149: ...alarm erp after running for the period specified by timer y13 2 Retry during the period specified by timer y13 If the retry fails trip with alarm erp If it succeeds continue to run 3 Continue to run Y...

Page 150: ...nverter capacity HP Auto restart after momentary power failure H13 Inverter capacity HP Auto restart after momentary power failure H13 0 5 0 5 100 1 5 1 125 2 150 3 200 5 250 2 0 7 300 10 350 2 5 15 4...

Page 151: ...Chap 5 FUNCTION CODES Table B Motor Parameters When the HP rating motors is selected with P99 A39 b39 r39 data 1 Three phase 230 V series FRN_ _ _G1 2U Note A box replaces S or H depending on the encl...

Page 152: ...5 33 Table B Motor Parameters Continued Three phase 460 V series FRN_ _ _G1 4U Note A box replaces S or H depending on the enclosure...

Page 153: ...ys Even when F00 1 or 3 function code data can be changed via the communications link F01 Frequency Command 1 F18 Bias Frequency command 1 C30 Frequency Command 2 C31 to C35 Analog Input Adjustment fo...

Page 154: ...the upper digits becomes changeable Pressing the key moves the changeable digit place blinking making it easy to change upper digits Setting function code C30 at 0 Enable keys on the keypad and selec...

Page 155: ...arity can be selected and the filter time constant and offset can be adjusted Adjustable elements of frequency command 1 Data for F01 Input terminal Input range Bias Gain Polarity Filter time constant...

Page 156: ...tion and that of C42 and C44 to C1 V2 function Configure the bias F18 and gain C32 C37 or C42 assuming the maximum frequency as 100 and the bias base point C50 and gain base point C34 C39 or C44 assum...

Page 157: ...s and C50 Bias base point to specify an arbitrary value Points A1 A2 and A3 gives the bias as shown below A reference frequency can be specified not only with the frequency Hz but also with other menu...

Page 158: ...DOWN control with the new frequency Pressing one of these keys overwrites the frequency held in the inverter Initial frequency for the UP DOWN control when the frequency command source is switched Whe...

Page 159: ...ies the polarity of the frequency speed command For the inverter without an optional PG interface card Pulse train input PIN assigned to the digital terminal X7 data 48 Pulse train sign SIGN assigned...

Page 160: ...se difference define the polarity of the pulse train input Combination of the polarity of the pulse train input and the FWD REV command determines the rotational direction of the motor The table below...

Page 161: ...data cannot be changed When changing terminal command assignments to terminals FWD and REV from commands other than the FWD and REV to the FWD or REV with F02 being set to 1 be sure to turn the target...

Page 162: ...m Output Voltage 1 H50 H51 Non linear V f Pattern 1 Frequency and Voltage H52 H53 Non linear V f Pattern 2 Frequency and Voltage H65 H66 Non linear V f Pattern 3 Frequency and Voltage These function c...

Page 163: ...ut an AVR controlled voltage for 230 V series 160 to 500 V Output an AVR controlled voltage for 460 V series Set 0 or the rated voltage printed on the nameplate labeled on the motor If F05 0 the rated...

Page 164: ...operation Non linear V f Patterns 1 2 and 3 for Voltage H51 H53 and H66 Data setting range 0 to 240 V Output an AVR controlled voltage for 230 V series 0 to 500 V Output an AVR controlled voltage for...

Page 165: ...eceleration time 1 to 4 Data 4 5 If no terminal command is assigned only the acceleration deceleration time 1 F07 F08 is effective OFF OFF Acceleration deceleration time 2 E10 E11 OFF ON Acceleration...

Page 166: ...the motor in both the starting and ending zones of acceleration or deceleration Two types of S curve acceleration deceleration rates are available applying 5 weak of the maximum frequency to all of th...

Page 167: ...The figures at left show the acceleration characteristics Similar characteristics apply to the deceleration If you choose S curve acceleration deceleration or curvilinear acceleration deceleration in...

Page 168: ...or a general purpose motor with shaft driven cooling fan The cooling effect will decrease in low frequency operation 2 For an inverter driven motor non ventilated motor or motor with separately powere...

Page 169: ...o disable the electronic thermal overload protection set the F11 data to 0 00 Thermal time constant F12 Data setting range 0 5 to 75 0 minutes F12 specifies the thermal time constant of the motor If t...

Page 170: ...d the output frequency at that time is saved the output of the inverter is shut down and the motor enters a coast to stop state If a run command has been input restoring power restarts the inverter at...

Page 171: ...arting frequency specified by function code F23 If a run command has been input restoring power performs auto search for idling motor speed and restarts running the motor at the frequency calculated b...

Page 172: ...via the keypad the above operation is also necessary for the mode F02 0 in which the rotational direction is determined by the terminal command FWD or REV In the modes where the rotational direction i...

Page 173: ...ecome unsuccessful if it is done while the motor retains residual voltage It is therefore necessary to leave the motor for the time auto search delay time enough to discharge the residual voltage The...

Page 174: ...that the power has been shut down so that it does not restart but starts normal starting Power supply voltage Allowable voltage for restart after momentary power failure 230 V series 50 V 460 V series...

Page 175: ...matches the inverter output frequency causing an overvoltage trip On the contrary if the frequency fall rate is too low the time required for the output frequency to match the motor speed duration of...

Page 176: ...5 F16 Frequency Limiter High Frequency Limiter Low H63 Low Limiter Mode selection Frequency Limiter High and Low F15 F16 Data setting range 0 0 to 500 0 Hz F15 and F16 specify the upper and lower limi...

Page 177: ...1 Data setting range 0 to 80 LD MD mode inverters 0 to 100 HD mode inverters F21 specifies the output current level to be applied when the DC braking is activated The function code data should be set...

Page 178: ...of motor If you set it at an extremely high value control may become unstable and an overvoltage alarm may result in some cases Even if the motor is stopped by DC braking voltage is output to inverter...

Page 179: ...r specifying that for the stop frequency stabilizes the motor speed at the stop of the inverter Starting Frequency 1 F23 Data setting range 0 0 to 60 0 Hz F23 specifies the starting frequency at the s...

Page 180: ...o use the detected speed or reference one as a decision criterion to shut down the inverter output Usually the inverter uses the detected speed However if the inverter undergoes a load exceeding its c...

Page 181: ...tends to cause a current limiting alarm When the carrier frequency is set to 1 kHz or below therefore reduce the load so that the inverter output current comes to be 80 or less of the rated current Wh...

Page 182: ...ossible Voltage adjustment F30 and F34 F30 allows you to adjust the output voltage within the range of 0 to 300 Function F31 and F35 F31 and F35 specify what is output to analog output terminals FM1 a...

Page 183: ...ion Mode selection F37 specifies V f pattern torque boost type and auto energy saving operation in accordance with the characteristics of the load Specify the torque boost level with F09 in order to a...

Page 184: ...setting range 0 0 to 20 0 100 Rated voltage at base frequency Manual torque boost F09 In torque boost using F09 constant voltage is added to the basic V f pattern regardless of the load To secure a s...

Page 185: ...ble only when the load is light If auto energy saving operation is enabled the response to a motor speed change from constant speed operation may be slow Do not use this feature for such machinery tha...

Page 186: ...limiter 1 1 Driving torque current limiter 1 F41 Torque limiter 1 2 Braking torque current limiter 1 E16 Torque limiter 2 1 Driving torque current limiter 2 E17 Torque limiter 2 2 Braking torque curr...

Page 187: ...specifies whether the torque limiter is enabled or disabled during acceleration deceleration and running at constant speed Data for H73 During accelerating decelerating During running at constant spe...

Page 188: ...H73 Torque Limiter Operating conditions Y Y H74 Torque Limiter Control target N Y H75 Torque Limiter Target quadrants N Y H76 Torque Limiter Frequency increment limit for braking Y N E61 to E63 Termin...

Page 189: ...r quadrants that is the same torque limit applies to both driving and braking in the forward and reverse rotations First quadrant Forward driving Second quadrant Reverse braking Third quadrant Reverse...

Page 190: ...rque limiter determined depending on the overload current actually limits the torque current output Therefore the torque current output is automatically limited at a value lower than 300 the maximum s...

Page 191: ...t constant speed Data for H73 During accelerating decelerating During running at constant speed 0 Enable Enable 1 Disable Enable 2 Enable Disable The torque limiter and current limiter are very simila...

Page 192: ...ctive for improving the motor speed control accuracy Function code Operation P12 Rated slip frequency Specify the rated slip frequency P09 Slip compensation gain for driving Adjust the slip compensati...

Page 193: ...ecified for the motor is applied To ensure the rated torque it is necessary to increase the rated current This also applies to vector control with speed sensor This control is not available in MD mode...

Page 194: ...the current limit processing or enters the overcurrent trip when its output current exceeds the instantaneous overcurrent limiting level Under the current limit processing the inverter immediately tur...

Page 195: ...he discharging capability and allowable average loss of the braking resistor and configuring the function code data When using any non Fuji braking resistor inquire of the resistor manufacturer about...

Page 196: ...eys or keys simultaneous keying F80 data Drive mode Application Continuous rated current level Overload capability Maximum frequency 1 LD Low Duty mode Light load Drive a motor whose capacity is the s...

Page 197: ...o 100 HP 0 75 to 10 kHz 125 to 800 HP 0 75 to 6 kHz 900 and 1000 HP F44 Current limiter Level Initial value 130 Initial value 145 Initial value 160 Switching the drive mode between LD MD and HD with f...

Page 198: ...he inverter is controlled with the digital input signals switching run or frequency command sources with the related terminal commands e g SS1 SS2 SS4 SS8 Hz2 Hz1 Hz PID IVS and LE may cause a sudden...

Page 199: ...1070 Cancel constant peripheral speed control Hz LSC Y Y Y Y N d41 71 1071 Hold the constant peripheral speed control frequency in the memory LSC HLD Y Y Y Y N 72 1072 Count the run time of commercia...

Page 200: ...m external equipment when you have to immediately shut down the inverter output in the event of an abnormal situation in peripheral equipment Switch to commercial power for 50 Hz or 60 Hz SW50 and SW6...

Page 201: ...the ordinary starting frequency If you wish to switch the motor drive source from the commercial line to the inverter be sure to turn BX OFF before the Switch to commercial power signal is turned OFF...

Page 202: ...vided for the event that the motor drive source cannot be switched normally to the commercial power due to a serious problem of the inverter Note 2 When any alarm has occurred inside the inverter the...

Page 203: ...0 Cancel PID control Hz PID Function code data 20 Turning this terminal command ON disables the PID control If the PID control is disabled with this command the inverter runs the motor with the refere...

Page 204: ...OFF Inverse ON Normal When the process control is performed by the PID processor integrated in the inverter The terminal command Hz PID Cancel PID control can switch the PID control between enabled p...

Page 205: ...e data 34 Turning this terminal command ON holds the integral components of the PID processor Refer to the descriptions of J01 through J19 and J56 through J62 Enable integrated sequence to switch to c...

Page 206: ...N OFF OFF ON OFF OFF OFF ON Inverter ON ON ON OFF ON OFF OFF Timing Scheme Switching from inverter operation to commercial power operation ISW50 ISW60 ON OFF 1 The inverter output is shut OFF immediat...

Page 207: ...er Switching Sequence J22 specifies whether or not to automatically switch to commercial power operation when an inverter alarm occurs Data for J22 Sequence upon occurrence of an alarm 0 Keep inverter...

Page 208: ...5 89 Examples of Sequence Circuits 1 Standard sequence 2 Sequence with an emergency switching function...

Page 209: ...om being detected as PG wire break Run forward FWD Function code data 98 Turning this terminal command ON runs the motor in the forward direction turning it OFF decelerates it to stop This terminal co...

Page 210: ...C and 30A B C The descriptions are in principle arranged in the numerical order of assigned data However highly relevant signals are collectively described where one of them first appears Refer to th...

Page 211: ...3 selected SWM3 Y Y Y Y Y 51 1051 Motor 4 selected SWM4 Y Y Y Y Y 52 1052 Running forward FRUN Y Y Y Y Y 53 1053 Running reverse RRUN Y Y Y Y Y 54 1054 In remote operation RMT Y Y Y Y Y See Section 4...

Page 212: ...e command This signal goes OFF when the detected torque is a driving one and it goes ON when it is a braking one Inverter output limiting IOL Function code data 5 Inverter output limiting with delay I...

Page 213: ...hronous operation refer to the PG Interface Card instruction manual Lifetime alarm LIFE Function code data 30 This output signal comes ON when it is judged that the service life of any one of capacito...

Page 214: ...ector control without speed sensor the reference speed is used as a decision criterion Refer to the descriptions of F25 and F38 Alarm output for any alarm ALM Function code data 99 This output signal...

Page 215: ...reference speed as 0 so FAR3 comes ON as long as the output frequency estimated detected speed is within the range of 0 the frequency arrival hysteresis width specified by E30 Data setting range 0 0...

Page 216: ...etect a symptom of an overload condition alarm code 0l1 of the motor so that the user can take an appropriate action before the alarm actually happens The OL signal turns ON when the inverter output c...

Page 217: ...nt B that determines the display value at 0 The display value is determined as follows Display value PID process command or its feedback 100 Display coefficient A B B Example Maintaining the pressure...

Page 218: ...the description of E43 Display coefficient for analog input monitor By inputting analog signals from various sensors such as temperature sensors in air conditioners to the inverter you can monitor th...

Page 219: ...equency Hz E50 E48 5 Display speed 5 0 100 frequency Maximum frequency Output E48 7 Output current 1 34 A Current output from the inverter in RMS 3 Output voltage 200 V Voltage output from the inverte...

Page 220: ...ensation 2 Reference frequency Reference frequency Reference frequency 3 Motor speed Reference motor speed Motor speed 4 Load shaft speed Reference load shaft speed Load shaft speed 5 Line speed Refer...

Page 221: ...efficient for speed indication Output frequency Hz Data setting range 0 01 to 200 00 E51 Display Coefficient for Input Watt hour Data E51 specifies a display coefficient multiplication factor for disp...

Page 222: ...n functions 2 u__ U codes Application functions 3 y__ y codes Link functions o__ o codes Optional function 2 Data Checking rep Displays only function codes that have been changed from their factory de...

Page 223: ...imiter 1 1 8 Analog torque limit value B This is used when analog inputs are used as torque limiters Refer to F40 Torque Limiter 1 1 10 Torque command Analog inputs to be used as torque commands under...

Page 224: ...120 999 Disable Avoid an abrupt voltage or current change for the analog frequency command An abrupt change may be interpreted as a wire break Setting E65 data at 999 Disable allows the REF OFF signal...

Page 225: ...he level specified by E80 Low torque detection Level for the period specified by E81 Low torque detection Timer The signal turns OFF when the calculated torque exceeds the level specified by E80 plus...

Page 226: ...two jump frequency bands overlap the inverter actually takes the lowest frequency within the overlapped bands as the bottom frequency and the highest as the upper limit Refer to the figure on the low...

Page 227: ...ti frequency 15 Other than multi frequency includes frequency command 1 F01 frequency command 2 C30 and other command sources except multi frequency commands When enabling PID control J01 1 2 or 3 Und...

Page 228: ...n codes Function code Data setting range Description C20 Jogging Frequency 0 00 to 500 00 Hz Reference frequency for jogging operation H54 Acceleration Time Jogging 0 00 to 6000 s Acceleration time fo...

Page 229: ...l inputs 0 10 to 10 V 1 0 to 10 V A minus component of the input will be regarded as 0 VDC Gain To input bipolar analog voltage 0 to 10 VDC to terminals 12 and V2 set C35 and C45 data to 0 Setting C35...

Page 230: ...rameters correctly select the motor type with P99 Motor 1 Selection specify the motor rated capacity with P02 and then initialize the motor parameters with H03 This procedure also applies when the inv...

Page 231: ...P53 and P54 3 Tune while the motor is rotating under vector control After tuning while the motor is stopped the inverter performs tuning with the motor running at 50 of the base frequency twice No loa...

Page 232: ...ad current R1 and X respectively Obtain the appropriate values from the test report of the motor or by calling the manufacturer of the motor Performing auto tuning automatically sets these parameters...

Page 233: ...ut the slip compensation control refer to the description of F42 P12 Motor 1 Rated slip frequency P12 specifies rated slip frequency Obtain the appropriate values from the test report of the motor or...

Page 234: ...tor type 0 Motor characteristics 0 Fuji standard motors 8 series 1 Motor characteristics 1 HP rating motors 2 Motor characteristics 2 Fuji motors exclusively designed for vector control 3 Motor charac...

Page 235: ...ized If Data 0 1 3 or 4 in Step 1 P01 P03 P06 to P23 P53 to P56 H46 A15 A17 A20 to A37 A53 to A56 b15 b17 b20 to b37 b53 to b56 r15 r17 r20 to r37 r53 to r56 If Data 2 in Step 1 function codes listed...

Page 236: ...istor overheat dbh Heat sink overheat 0h1 Motor overload 0l1 to 0l4 Inverter internal overheat 0h3 Inverter overload 0lu Number of reset times H04 Data setting range 0 Disable 1 to 10 times H04 specif...

Page 237: ...cooling fan all the time or to control its ON OFF Data for H06 Cooling fan ON OFF 0 Disable Always in operation 1 Enable ON OFF controllable Cooling fan in operation FAN E20 to E24 and E27 data 25 Wit...

Page 238: ...d at starting The combination of H09 d67 data and the STM status determines whether to perform the auto search as listed below Function code Drive control Factory default H09 V f control F42 0 to 2 0...

Page 239: ...e motor characteristics however it may take time for residual voltage to disappear due to the secondary thermal time constant of the motor In such a case the inverter starts the motor with the residua...

Page 240: ...to 327 67 Torque current command Motor rated torque current 100 00 Polarity of Torque Commands The polarity of a torque command switches according to the combination of the polarity of an external to...

Page 241: ...or alarm for the PTC NTC thermistor as shown below Data for H26 Action 0 Disable 1 Enable When the voltage sensed by PTC thermistor exceeds the detection level motor protective function alarm 0h4 is...

Page 242: ...ows each inverter to drive the motor with the speed droop characteristics for increasing its load eliminating such kind of load unbalance Data setting range 60 0 to 0 0 Hz 0 0 Disable Select droop con...

Page 243: ...Via the standard RJ 45 port used for connecting a keypad RS 485 communications link port 2 Via the terminals DX DX and SD on the control PCB Fieldbus option Via fieldbus option using FA protocol such...

Page 244: ...function The inverter has the life prediction function for some parts which measures the discharging time or counts the voltage applied time etc The function allows you to monitor the current lifetim...

Page 245: ...of motor 2 through 4 function code data 73 through 75 Startup counter for motor 1 H44 H44 counts the number of inverter startups and displays it Check the displayed number on the maintenance screen of...

Page 246: ...larm data use H97 Accessing the H97 data requires simultaneous keying of key key H97 data automatically returns to 0 after clearing the alarm data A mock alarm can be issued also by simultaneous keyin...

Page 247: ...generative control increases the output frequency so that the inverter may not stop the load depending on the load state huge moment of inertia for example To avoid that H69 provides a choice of cance...

Page 248: ...uld not be enabled H71 Deceleration Characteristics Setting the H71 data to 1 enables forced brake control If regenerative energy produced during the deceleration of the motor and returned to the inve...

Page 249: ...L ALM it is necessary to assign the signal to any of the digital output terminals by setting any of function codes E20 through E24 and E27 to 98 Select the desired items to be regarded as a light ala...

Page 250: ...e next page Data setting range 0000 to FFFF Hexadecimal Selecting light alarm factors To set and display the light alarm factors in hexadecimal format each light alarm factor has been assigned to bits...

Page 251: ...A 4 bit binary number can be expressed in hexadecimal format 1 hexadecimal digit The table below shows the correspondence between the two notations The hexadecimals are shown as they appear on the LED...

Page 252: ...dges magnetic flux to have been established and starts acceleration Specify H85 data so that enough time is secured for establishing magnetic flux The appropriate value for H85 data depends on the mot...

Page 253: ...ey priority Start check function 0 Disable Disable 1 Enable Disable 2 Disable Enable 3 Enable Enable STOP key priority Even when run commands are entered from the digital input terminals or via the RS...

Page 254: ...for discharging after power OFF The discharging time is determined by the capacitance of the DC link bus capacitor and the load inside the inverter Therefore if the load inside the inverter fluctuate...

Page 255: ...on code H98 assign the setting of each function to each bit and then convert the 8 bit binary to the decimal number Refer to the assignment of each function to each bit and a conversion example below...

Page 256: ...witch the external switch to that selected motor Terminal command Inverter driven motor selected Function code group enabled Output signals M2 M3 M4 SWM1 SWM2 SWM3 SWM4 OFF OFF OFF 1st motor Default c...

Page 257: ...r14 Motor No of poles P01 A15 b15 r15 Rated capacity P02 A16 b16 r16 Rated current P03 A17 b17 r17 Auto tuning P04 A18 b18 r18 Online tuning P05 A19 b19 r19 No load current P06 A20 b20 r20 R1 P07 A21...

Page 258: ...led Starting frequency 1 Holding time F24 Disabled Stop frequency Holding time F39 Disabled Overload early warning Current detection E34 E35 Disabled Droop control H28 Disabled UP DOWN control Initial...

Page 259: ...loop feedback system that matches controlled variable feedback amount The PID control expands the application area of the inverter to the process control e g flow control pressure control and temperat...

Page 260: ...y command cannot be modified with the and keys so switch to Running mode beforehand The figure below illustrates how the manual speed command or primary frequency command entered via the keypad is tra...

Page 261: ...lowest digit blinks when a PID command is displayed the decimal point lights when a PID feedback amount is displayed 5 To change the PID command press the or key again To save the new setting into th...

Page 262: ...1 to E63 function code data 3 For details refer to the descriptions of E61 to E63 Adjustable elements of PID command Input terminal Input range Bias Gain Polarity Filter time constant Offset Bias Base...

Page 263: ...ease PID command value at a rate between 0 1 0 1 s and 1 0 1 s ON ON Retain PID command value The inverter internally holds the PID command value set by the UP DOWN control and applies the held value...

Page 264: ...t Example When the output level of the external sensor is within the range of 1 to 5 V Use terminal 12 since the connection terminal is for voltage input Set the gain C32 for analog input adjustment a...

Page 265: ...nd E41 for details on display coefficients and to E43 for details on monitoring J03 to J06 PID Control P Gain I Integral time D Differential time Feedback filter P gain J03 Data setting range 0 000 to...

Page 266: ...ness of D action is expressed by differential time as parameter that is J05 data Setting a long differential time will quickly suppress oscillation caused by P action when a deviation occurs Too long...

Page 267: ...the data of J05 PID control D Differential time within the range where the feedback signal does not oscillate Refining the system response waveforms is shown below 1 Suppressing overshoot Increase th...

Page 268: ...0 Disable 1 0 to 500 0 Hz J15 specifies the frequency which triggers slow flowrate stop of inverter PID control Slow flowrate level stop latency J16 Data setting range 0 to 60 s J16 specifies the peri...

Page 269: ...olongs the stopping time of equipment with a bladder tank by pressurizing immediately before the frequency drops below the level at which the inverter stops the motor thus enabling energy saving opera...

Page 270: ...th Hold Same as above with Hold 6 Deviation alarm with Latch Same as above with Latch 7 Deviation alarm with Hold and Latch Same as above with Hold and Latch SV PID process command PV PID feedback amo...

Page 271: ...nabled and the inverter is operated at the reference frequency previously specified E01 to E07 data 20 PID Control Upper limit of PID process output J18 J18 specifies the upper limit of the PID proces...

Page 272: ...g the P gain may improve the system performance in the dancer roll positioning accuracy Detection width of dancer position deviation J58 J58 specifies the bandwidth in the range of 1 to 100 Specifying...

Page 273: ...rake OFF current 0 to 300 Set it putting the inverter rated current at 100 See Note below J69 Brake OFF frequency speed 0 0 to 25 0 Hz Available only under V f control J70 Brake OFF timer 0 0 to 5 0 s...

Page 274: ...the stop frequency F25 due to a speed error If it is required that brake is applied during running at the stop frequency select Brake ON frequency Bit 3 1 as criteria of frequency When jogging or inc...

Page 275: ...thout speed sensor Operation time chart under vector control with speed sensor If the zero speed control is enabled under vector control set J95 Brake OFF torque at 0 After releasing the brake BRKS ON...

Page 276: ...ata 47 3 The detected speed is less than stop frequency F25 The reference speed is less than stop frequency F25 Operation examples Servo lock Not defined OFF ON Speed control ON ON OFF OFF LOCK Contro...

Page 277: ...no current positioning pulses or positioning error pulses are displayed on the LED monitor Notes for using servo lock 1 Positioning control error ero If a positioning error exceeds the value equivale...

Page 278: ...integral time of the speed regulator PI processor respectively P gain Definition of P gain 1 0 is that the torque command is 100 100 torque output of each inverter capacity when the speed deviation re...

Page 279: ...Speed control 2 Notch filter attenuation level 0 to 20 dB 0 Disable Notch filter 3 b49 Speed control 3 Notch filter resonance frequency 1 to 200 Hz 200 b50 Speed control 3 Notch filter attenuation le...

Page 280: ...arity Reverse rotation pulse YA Forward rotation pulse YB 2 A and B phases with 90 degree phase difference Run forward signal Run reverse signal A phase input YA B phase input YB 90 degree B phase adv...

Page 281: ...d21 0 0 to 50 0 100 at the maximum speed d22 0 00 to 10 00 s d23 0 to 5 If the speed regulator s deviation between the reference speed and detected one is out of the specified range d21 for the speci...

Page 282: ...Synchronous control drives two or more shafts of a conveyer while keeping their positions in synchronization For details about synchronous control refer to the PG Interface Card instruction manual Ap...

Page 283: ...ngs d15 Encoder pulse resolution Encoder pulse resolution P R d16 Pulse count factor 1 Speed reduction ratio of the whole machinery load d17 d16 c d a b r r K K 1 2 1 2 d16 Denominator factor for the...

Page 284: ...on OFF Enable constant peripheral speed control depending on d41 setting ON Cancel constant peripheral speed control V f control without compensation for a take up roll getting bigger Hold the constan...

Page 285: ...d70 specifies a limiter for the PI value output calculated in speed control sequence under V f control with speed sensor or dynamic torque vector control with speed sensor A PI value output is within...

Page 286: ...m a logic circuit for digital input output signals customize those signals arbitrarily and configure a simple relay sequence inside the inverter In a customizable logic one step component is composed...

Page 287: ...sequence configured with the customizable logic function or disable it to run the inverter only via its input terminals and others Data for U00 Function 0 Disable 1 Enable Customizable logic operatio...

Page 288: ...t available 0105 1105 2001 3001 Output of step 1 SO01 2002 3002 Output of step 2 SO02 2003 3003 Output of step 3 SO03 2004 3004 Output of step 4 SO04 2005 3005 Output of step 5 SO05 2006 3006 Output o...

Page 289: ...gnal for 2 ms 8 Falling edge detector General purpose timer Falling edge detector with 1 input and 1 output plus general purpose timer This detects the falling edge of an input signal and outputs the...

Page 290: ...tector 9 Rising falling edges detector Output Input 1 Input 2 General purpose timer Rising edge detection Output Input 1 Input 2 General purpose timer Falling edge detection Output Input 1 Input 2 Gen...

Page 291: ...FF 3 One shot pulse output Turning an input signal ON issues a one shot pulse whose length is specified by the timer 4 Retriggerable timer Turning an input signal ON issues a one shot pulse whose leng...

Page 292: ...2 etc Input to the inverter s sequence processor e g Select multi frequency SS1 Run forward FWD Select one of the internal step output signals SO01 to SO10 to be connected to customizable logic output...

Page 293: ...Function selection 100 U85 Customizable logic output signal 5 Function selection 100 Notes for using a customizable logic A customizable logic performs processing every 2 ms in the following sequence...

Page 294: ...s for maintenance or other purposes CLC Function OFF Enable customizable logic Depends on the U00 setting ON Disable customizable logic Before changing the setting of CLC ensure safety Turning CLC ON...

Page 295: ...des refer to the descriptions of y01 to y10 A remote keypad equipped with a USB port is optionally available To use the FRENIC Loader via the USB port simply set the station address y01 to 1 factory d...

Page 296: ...on The inverter stops with alarm issue 3 Continue to run even when a communications error occurs For details refer to the RS 485 Communication User s Manual Timer y03 for port 1 and y13 for port 2 Dat...

Page 297: ...00 s y09 or y19 specifies the latency time after the end of receiving a query sent from the host equipment such as a computer or PLC until the start of sending the response This enables the inverter t...

Page 298: ...to H30 y99 Loader Link Function Mode selection This is a link switching function for FRENIC Loader Rewriting the data of y99 to enable RS 485 communications from Loader helps Loader send the inverter...

Page 299: ...creases the output frequency to avoid an overcurrent trip F44 Overload prevention control Before the inverter trips due to a heat sink overheat 0h1 or inverter overload 0lu this function decreases the...

Page 300: ...125 HP or above for 460 V series 6 17 0l1 to 0l4 Overload of motor 1 through 4 6 17 0lu Inverter overload 6 18 05 Overspeed 6 18 pg PG wire break 6 19 er1 Memory error 6 19 er2 Keypad communications...

Page 301: ...al Light alarm fal DC fan locked 75 HP or above for 230 V series 125 HP or above for 460 V series 0l Motor overload early warning 0h Heat sink overheat early warning lif Lifetime alarm ref Reference c...

Page 302: ...arm indication l al is displayed on the LED monitor z If neither an alarm code nor light alarm indication l al appears on the LED monitor Abnormal motor operation Go to Section 6 3 1 1 The motor does...

Page 303: ...l printed circuit board control PCB is properly configured 3 No Enable input Check the input status of terminal EN with Menu 4 I O Checking using the keypad Correct the external circuit wiring to cont...

Page 304: ...h motor Correct the motor switching signal Modify the function code data to match the connected motor Check whether the reference frequency is below the slip compensated frequency of the motor Change...

Page 305: ...y defaults disable Set the TL2 TL1 correctly 10 Bias and gain incorrectly specified Check the data of function codes F18 C50 C32 C34 C37 C39 C42 and C44 Readjust the bias and gain to appropriate value...

Page 306: ...01 through d06 Check that the motor vibration is suppressed if you decrease the level of F26 Motor sound Carrier frequency or set F27 Motor sound Tone to 0 Decrease the carrier frequency F26 or set th...

Page 307: ...cuit wires as far as possible Use shielded or twisted wires for control signals Connect a capacitor to the output terminal of the external frequency command potentiometer or set a ferrite core on the...

Page 308: ...t Reduce the load For fans or pumps decrease the frequency limiter value F15 In winter the load tends to increase 9 The motor does not run as expected Possible Causes What to Check and Suggested Measu...

Page 309: ...le Causes What to Check and Suggested Measures 1 An attempt was made to change function code data that cannot be changed when the inverter is running Check if the inverter is running with Menu 3 Drive...

Page 310: ...the output current but does not stall the motor If no stall occurs decrease the torque boost F09 5 The acceleration deceleration time was too short Check that the motor generates enough torque require...

Page 311: ...a surge absorber to magnetic contactor s coils or other solenoids if any causing noise 4 lu Undervoltage Problem DC link bus voltage has dropped below the undervoltage detection level Possible Causes...

Page 312: ...ection 6 7 If the Inverter is Running on Single Phase Power 5 The input phase loss protection can be disabled with the function code H98 Protection Maintenance Function 6 0pl Output phase loss Problem...

Page 313: ...alarm was inputted THR when the Enable external alarm trip THR has been assigned to any of digital input terminals Possible Causes What to Check and Suggested Measures 1 An alarm function of external...

Page 314: ...e data with the values on the motor s nameplate 8 Incorrect setting of function code data Although no PTC NTC thermistor is used the thermistor mode is enabled H26 Set the H26 data to 0 Disable 11 dbh...

Page 315: ...harging resistor since the contactor is directly powered from the main power Under such conditions the control circuit can issue a turn on command to the magnetic contactor but the contactor not power...

Page 316: ...Check the cumulative run time of the cooling fan Refer to Chapter 3 Section 3 4 6 Reading maintenance information Menu 5 Maintenance Information Replace the cooling fan Visually check that the coolin...

Page 317: ...if appropriate noise control measures have been implemented e g correct grounding and routing of control and main circuit wires Also perform the same check as described in 1 above Implement noise con...

Page 318: ...t wires Implement noise control measures 22 er5 Option error An error detected by the option card Refer to the instruction manual of the option card for details 23 er6 Operation protection Problem An...

Page 319: ...F37 to 1 6 A tuning operation involving motor rotation P04 2 or 3 was attempted while the brake was applied to the motor Specify the tuning that does not involve the motor rotation P04 1 Release the b...

Page 320: ...riate noise control measures have been implemented e g correct grounding and routing of control and main circuit wires Implement noise control measures After pressing the key and releasing the alarm r...

Page 321: ...edge of the A phase pulse For the REV command the B phase pulse is in the Low level at rising edge of the A phase pulse If the relationship is wrong interchange the A and B phase wires 6 Wiring to th...

Page 322: ...ontrol system Readjust the settings of J97 Servo lock Gain and d03 Speed control 1 P Gain 2 Incorrect control completion width Check whether the setting of J99 Servo lock Completion width is correct C...

Page 323: ...transition in Menu 5 Maintenance Information see Chapter 3 Section 3 4 6 Reading maintenance information Menu 5 Maintenance Information It is also possible to display the factors of other three light...

Page 324: ...he key or entered a run forward command FWD or a run reverse command REV the motor did not start and an under bar _ _ _ _ appeared on the LED monitor Possible Causes What to Check and Suggested Measur...

Page 325: ...ing lower performance than expected To improve the accuracy in operation use the inverter on three phase power 4 pbf Charger circuit fault 230 V series with 60 HP or above or 460 V series with 125 HP...

Page 326: ...on the keypad display normally Check for abnormal noise odor or excessive vibration Check for traces of overheat discoloration and other defects 7 2 Periodic Inspection Perform periodic inspections ac...

Page 327: ...markably 3 Measure the capacitance if necessary 1 2 Visual inspection 3 Measure the discharge time with capacitance probe 1 2 No abnormalities 3 The discharge time should not be shorter than the one s...

Page 328: ...n Table 7 3 lists the parts whose service life can be predicted and details the life prediction function The predicted values should be used only as a guide since the actual service life is influenced...

Page 329: ...ith the function code H98 Bit 4 0 ON time counting In a machinery system where the inverter main power is rarely shut down the inverter cannot measure the discharging time For such a case ON time coun...

Page 330: ...result in function code H47 Initial capacitance of DC link bus capacitor The conditions under which the measurement has been conducted will be automatically collected and saved During the measurement...

Page 331: ...and output sides and use the following formula Three phase input 100 A Current V Voltage 3 W power Electric factor Power Table 7 4 Meters for Measurement of Main Circuit Item Input primary side Outpu...

Page 332: ...one Figure 7 2 Main Circuit Terminal Connection for Megger Test 2 Insulation test of control circuit Do not make a Megger test or withstand voltage test for the control circuit Use a high resistance r...

Page 333: ...the terms of this warranty may not apply c The breakdown was caused by inappropriate conditions environment handling or use methods etc which are not specified in the catalog operation manual specifi...

Page 334: ...g from the month and year when the production stop occurs However if it is estimated that the life cycle of certain electronic and other parts is short and it will be difficult to procure or produce t...

Page 335: ...0 15 20 25 30 40 50 60 75 100 125 Output ratings Rated capacity kVA 2 1 2 2 0 3 2 4 4 7 2 11 11 15 20 25 30 36 47 58 72 86 113 138 Rated voltage V 3 Three phase 200 to 240 V with AVR function Three ph...

Page 336: ...600 700 800 900 1000 Nominal applied motor HP 1 Output rating 125 150 200 250 300 350 450 500 600 700 800 900 1000 Output ratings Rated capacity kVA 2 140 167 202 242 300 331 414 518 590 669 765 932 1...

Page 337: ...que 6 7 to 12 Braking transistor Built in braking resistor Braking time s Duty cycle ED DC reactor DCR Standard 7 Applicable safety standards UL508C C22 2 No 14 EN61800 5 1 2007 Enclosure IEC60529 IP0...

Page 338: ...nal applied motor HP 1 Output rating 100 125 150 200 250 300 350 400 450 500 600 800 900 Output ratings Rated capacity kVA 2 120 140 167 202 242 300 330 414 466 518 590 765 932 Rated voltage V 3 Three...

Page 339: ...40 50 60 75 Output ratings Rated capacity kVA 2 11 11 15 20 25 30 36 47 58 72 86 Rated voltage V 3 Three phase 200 to 240 V with AVR function Three phase 200 to 230 V with AVR function Rated current...

Page 340: ...0 060 075 100 Nominal applied motor HP 1 Output rating 7 5 7 5 10 15 20 25 30 40 50 60 75 Output ratings Rated capacity kVA 2 11 11 15 20 25 31 36 48 60 73 89 Rated voltage V 3 Three phase 380 to 480...

Page 341: ...ximum frequency at 10 to 50 C 14 to 122 F Under vector control without speed sensor Speed control range 1 200 Minimum speed Base speed 4P 7 5 to 1500 r min 1 2 Constant torque range Constant output ra...

Page 342: ...detection Digital input Run forward command run reverse command select multi frequency select ACC DEC time enable 3 wire operation coast to a stop reset alarm enable external alarm trip ready for jogg...

Page 343: ...nt PID output load factor motor output torque current flux command analog signal input monitor input watt hour Life early warning cumulative inverter run time cumulative motor run time input watt hour...

Page 344: ...65 550 20 87 530 0 47 12 10 04 255 4 53 115 5 51 140 0 16 4 60 60 75 13 98 355 10 83 275 24 21 615 23 43 595 10 63 270 6 1 155 100 26 57 675 25 79 655 75 125 29 13 740 28 35 720 100 125 20 87 530 16 9...

Page 345: ...2 72 577 75 100 25 79 655 25 08 637 75 10 83 275 28 35 720 27 64 702 100 125 125 20 08 510 16 93 430 16 93 430 27 36 695 0 49 12 5 M12 150 Figure B 25 98 660 11 42 290 33 46 850 32 48 825 150 Figure A...

Page 346: ...0 59 15 7 09 180 M8 0 23 5 9 025 DCR2 18 5 0 98 25 0 29 7 4 030 DCR2 22A 0 3 7 5 040 DCR2 30B Figure B 5 98 0 12 152 3 3 54 0 04 90 1 6 14 0 12 156 3 4 57 0 08 116 2 4 53 115 3 07 0 2 78 5 5 12 130 0...

Page 347: ...3 39 86 4 92 125 2 09 0 04 53 1 5 71 145 27 12 4 125 DCR4 90C 4 57 0 08 116 2 3 78 96 5 51 140 2 28 0 04 58 1 M12 32 14 7 150 DCR4 110C 11 81 0 39 300 10 10 43 265 3 54 90 6 89 175 6 1 155 M8 41 18 4...

Page 348: ...Figure A Figure B Figure C Figure D Figure E 2 x Terminal hole 4 x Mounting hole DCR4 630C 2 x 2 x Terminal hole DCR4 710C 2 x 4 x Terminal hole 4 x Mounting hole 2 x 4 x Terminal hole 4 x Mounting h...

Page 349: ...0 63 270 4 06 103 6 56 166 5 0 43 10 8 0 39 10 0 39 10 10 10 15 15 20 20 25 25 9 84 250 5 75 146 115 52 115 52 8 9 226 4 41 112 18 1 460 15 75 400 1 18 30 14 88 378 17 32 440 0 39 10 30 30 40 40 50 50...

Page 350: ...23 4 26 97 685 10 04 255 60 14 11 358 4 29 92 760 10 63 270 60 12 73 323 4 26 97 685 10 04 255 75 14 11 358 4 34 84 885 10 63 270 75 29 92 760 100 34 84 885 100 32 28 820 125 21 533 4 37 8 960 11 22 2...

Page 351: ...17 Chap 8 SPECIFICATIONS 8 4 6 Keypad TP G1W J1 Drill four screw holes and cut a square hole in a panel as specified below Location of Screw Holes in Panel viewed from back Dimensions of Panel Cuttin...

Page 352: ...bear a CE marking but have no built in EMC filter becomes compliant with these EMC Directives 9 3 Compliance with EMC Standards 9 3 1 General The CE marking on inverters does not ensure that the enti...

Page 353: ...the motor cable and route the cable as short as possible Firmly clamp the shields to the metal plate to ground them Further connect the shielding layers electrically to the grounding terminal of the...

Page 354: ...als are safety related wire connections and therefore careful installation practices shall be applied to ensure no short circuit s can occur to these connections For opening and closing the hardware c...

Page 355: ...t 10 minutes for 50 HP or above 3 A test of Safe Torque Off STO In application where no regular activation of the Safe Torque Off STO is guaranteed a test of the Safe Torque Off STO needs to be perfor...

Page 356: ...MEMO...

Page 357: ...accurate information in handling setting up and operating of the FRENIC MEGA series of inverters Please feel free to send your comments regarding any errors or omissions you may have found or any sug...

Page 358: ...Fuji Electric Co Ltd Fuji Electric Corp of America http www fujielectric com fecoa 2011 04 D11 D10...

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