Eaton DS7 Series Manual Download Page 239

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DS7 Soft starter

09/16 MN03901001Z-EN

www.eaton.com

235

Motor output

assigned

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

With AC motors

. . . . . . . . . . . . . . . . . . . . . . . 20

With three-phase asynchronous motors

. . . 19

Motor protection

. . . . . . . . . . . . . . . . . . . . . . . . . . 38

Motor protection variants

. . . . . . . . . . . . . . . . . . . 38

Motor protective circuit-breaker

. . . . . . 27, 72, 165

Motor rotation direction

Reversing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Motor shaft

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Motor shaft power

. . . . . . . . . . . . . . . . . . . . . . . . 26

Motor stop, controlled

. . . . . . . . . . . . . . . . . . . . . 29

Motor voltage

time-controlled

. . . . . . . . . . . . . . . . . . . . . . . . 29

Motor zero speed current

. . . . . . . . . . . . . . . . . . 54

Motor-protective circuit-breaker

. . . . . . . 38, 3 9, 46

NZM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Thermal motor map

. . . . . . . . . . . . . . . . . . . 166

Motor-starter combination

. . . . . . . . . . . . . . . . . . 39

Mounting accessories

. . . . . . . . . . . . . . . . . . . . . 12

Mounting kit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

Mounting position

. . . . . . . . . . . . . . . . . . . . . . 21, 61

Network configuration

. . . . . . . . . . . . . . . . . . . . . 34

Operating states

. . . . . . . . . . . . . . . . . . . . . . . . . 109

Operation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Output voltage

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Overheating

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Overload current

. . . . . . . . . . . . . . . . . . . . . . . . . . 54

Overload cycle

. . . . . . . . . . . . . . . . . . . . . . . . . 21, 33

Overload relay

. . . . . . . . . . . . . . . . . . . . . . . . . . . 223

Overload relay function (ZMR)

. . . . . . . . . . . . . . 168

Overload withstand capability

. . . . . . . . 25, 53, 219

Overload, protection against

. . . . . . . . . . . . . . . . 38

Overtemperature

. . . . . . . . . . . . . . . . . . . . . . . . . . 57

Parameter channel, acyclic

. . . . . . . . . . . . . . . . 198

Parameter definition

. . . . . . . . . . . . . . . . . . . . . . 117

Parameter request

. . . . . . . . . . . . . . . . . . . . . . . 198

Part no.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15, 18

Phase control

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Phase current

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Phase Imbalance

. . . . . . . . . . . . . . . . . . . . . . . . . 168

Phase Sequence

. . . . . . . . . . . . . . . . . . . . . . . . . . 42

PKE, see motor-protective circuit-breaker

. . . . . 72

PKE32-COM

. . . . . . . . . . . . . . . . . . . . . . . . . . 82, 146

PKE-trip block

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

PKZ, see motor-protective circuit-breaker

. . . . . 72

PNU

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Pole-changing motors

. . . . . . . . . . . . . . . . . . . . . . 41

Potential isolation

. . . . . . . . . . . . . . . . . . . . . . . . . 51

Potentiometer

. . . . . . . . . . . . . . . . . . . . . . 13, 14 , 98

Default settings

. . . . . . . . . . . . . . . . . . . . . . . 98

t-Start

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98, 99

t-Stop

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 98, 1 00

U-Start

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Power connection

. . . . . . . . . . . . . . . . . . . . . . . . . 35

Power factor correction

. . . . . . . . . . . . . . . . . . . . 48

Power factor correction capacitor

. . . . . . . . . . . . 48

Power section

. . . . . . . . . . . . . . . . . . . . . . . . . 21, 35

power section

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Product standard

. . . . . . . . . . . . . . . . . . . . . . . . . . 21

IEC 60947-4-2

. . . . . . . . . . . . . . . . . . . . . . . . . 34

Product standard EN 60947-4-2

. . . . . . . . . . . . . 23

Product standards

. . . . . . . . . . . . . . . . . . . . . . . . 215

PROFIdrive

. . . . . . . . . . . . . . . . . . . . . . . . . . 150, 1 98

Profiles

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Protection

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 36

Protection against contact with a finger

. . . . . 226

Protocol

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210

Ramp time

. . . . . . . . . . . . . . . . . . . . . . . . 21, 29, 1 17

Rated motor current

. . . . . . . . . . . . . . . . . . . . . . . 25

Rated operating voltage

. . . . . . . . . . . . . . . . . . . . 21

Rated operational current

. . . . . . . . . . . . . . . . . . . 27

Rated output current

. . . . . . . . . . . . . . . . . . . . . . . 25

Rated speed

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

RCD

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Relay

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 87

Remote tripping function

. . . . . . . . . . . . . . . . . . 167

Repair switch

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Residual current circuit-breaker

. . . . . . . . . . . . . . 37

Resistive loads

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Response time

. . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Reversing contactor

. . . . . . . . . . . . . . . . . . . . . . 125

Reversing starter

. . . . . . . . . . . . . . . . . . . . . . . . . 125

Rotary current asynchronous motor

. . . . . . . . . . 41

Rotation direction reversal with
reversing motor starter

. . . . . . . . . . . . . . . . . . . . 124

Rotation direction reversal,
with soft stop ramp

. . . . . . . . . . . . . . . . . . . . . . . 123

RUN signal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Summary of Contents for DS7 Series

Page 1: ...Manual DS7 Soft starter 09 16 MN03901001Z EN...

Page 2: ...t published 2010 edition date 07 10 2nd edition 2011 edition date 03 11 3rd edition 2011 edition date 06 11 4th edition 2011 edition date 11 11 5th edition 2012 edition date 07 12 6th edition 2013 edi...

Page 3: ...omation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate li...

Page 4: ...II...

Page 5: ...part numbers 15 1 6 Checking the Delivery 17 1 7 Technical data 19 1 7 1 Assigned motor outputs 19 1 7 2 General data 21 1 7 3 Device version 22 1 7 4 Permissible environmental conditions 22 1 8 Inten...

Page 6: ...4 2 12 4 Configuration options of DS7 56 2 13 Design with different load cycles 57 2 14 Overtemperature Derating 57 2 15 Example of other load cycles 58 3 Installation 61 3 1 Introduction 61 3 2 Mount...

Page 7: ...ion with upstream mains contactor and soft stop ramp 121 7 1 4 Simple change of rotation 122 7 1 5 Rotation direction reversal with soft stop ramp 123 7 1 6 Reversing the direction of rotation with MS...

Page 8: ...pes 202 8 9 8 Acyclic data via PROFIBUS DP DS7 208 8 9 9 Acyclic data via PROFIBUS DP PKE 210 8 10 SmartWire DT diagnostics 211 8 10 1 Basic SWD Diagnostics 211 8 10 2 Advanced SmartWire DT diagnostic...

Page 9: ...n be found in the following manuals On Soft starter Design of soft starters MN03902001Z EN previous description AWB8250 1346D On SmartWire DT SmartWire DT The system MN05006002Z EN previous designatio...

Page 10: ...intended for automation technicians and engineers Detailed knowledge of the field bus systems used is presumed In addition you should be familiar with the handling of the SmartWire DT system More inf...

Page 11: ...nings of material damages 0 5 2 Hazard warnings of personal injury 0 5 3 Tips NOTICE Warns about the possibility of material damage CAUTION Warns of the possibility of hazardous situations that may po...

Page 12: ...V The wide tolerance range of the DS7 soft starters allows for voltage drops of 10 and a voltage drop of additional 4 as well as an excess voltage of 10 that are permissible in consumer supply network...

Page 13: ...of these dimensions are accompanied by their equivalents in imperial units Table 1 Unit conversion examples Designation US American designation Imperial unit SI value Conversion value Length inch 1 i...

Page 14: ...0 About this Manual 0 8 Units of measurement 10 DS7 Soft starter 09 16 MN03901001Z EN www eaton com...

Page 15: ...947 4 2 product standard and are provided with the following standard features Table 2 Features of the DS7 soft starters Figure 1 Front view of DS7 soft starter Left Without SmartWire DT interface Rig...

Page 16: ...view The following figure shows a DS7 soft starter together with optional accessories Figure 2 System overview DS7 soft starters a DS7 soft starters b Device fan DS7 FAN c Communication System SmartWi...

Page 17: ...ze 2 Figure 3 Description of the DS7 34 N soft starter a Fixing holes screw fastening b Cutout for mounting on mounting rail DIN EN 50022 35 c Device fan mounting space on back d Connection terminals...

Page 18: ...diagnostic LEDs i 1 0 A switch j Connection for SmartWire DT external device plug k LED SmartWire DT diagnostic LED l Connection terminals of the power section mains voltage 1L1 3L2 3L3 The SmartWire...

Page 19: ...4 x SX yyy N 0 z Explanation Instance N no option D SmartWire DT Degree of protection 0 IP00 IP20 NEMA 0 EMC filter N no filter Rated operational current Ie Examples 004 4 A 012 12 A 200 200 A Device...

Page 20: ...024 N 0 N Explanation Instance N no option Degree of protection 0 IP00 IP20 NEMA 0 EMC filter N no filter Rated operational current Ie 024 24 A Device version SX Standard soft starter with internal by...

Page 21: ...ice Open the packaging with adequate tools and inspect the contents immediately after receipt in order to ensure that they are complete and undamaged The packaging must contain the following parts A s...

Page 22: ...X yyy N0 z N No Option D SmartWire DT Ie Us Uc 0 24 V AC DC 2 120 230 V AC D 24 V DC Ue ULN 200 480 VAC 3ph 50 60Hz Figure 7 Nameplate and part no position M Motor ULN Mains Instruction leaflet Constr...

Page 23: ...S7 34xSX009N0 9 9 6 2 2 4 2 3 5 DS7 34xSX012N0 12 14 3 5 5 3 3 10 DS7 34xSX016N0 16 17 5 4 7 5 5 5 10 DS7 34xSX024N0 24 25 3 5 5 11 7 7 15 DS7 34xSX032N0 32 34 7 5 15 10 10 25 DS7 34xSX041N0 41 42 11...

Page 24: ...A A kW HP HP HP DS7 34xSX004N0 4 4 2 0 37 DS7 34xSX007N0 7 7 6 0 75 DS7 34xSX009N0 9 9 6 1 1 1 1 DS7 34xSX012N0 12 14 1 5 1 1 1 DS7 34xSX016N0 16 17 5 2 2 2 2 2 DS7 34xSX024N0 24 25 3 3 3 3 3 DS7 34xS...

Page 25: ...AC53a 3 5 75 10 Minimum load current 0 5 A Rated impulse withstand voltage Uimp 1 2 50 s 4 kV Rated insulation voltage Ui 500 V Overvoltage category pollution degree II 2 Control section inclusive Sma...

Page 26: ...tion with the requirements of the EU EMC Directive the EU Low Voltage Directive as well as the specified standards The soft starters of the DS7 series are electrical apparatus for installation in the...

Page 27: ...chnical data section 1 7 Technical data for the relevant versions is observed However please note that external factors may have an impact on the operation and lifespan of DS7 soft starters We therefo...

Page 28: ...l sales office When you call have the following data ready The exact part no see nameplate the date of purchase A detailed description of the problem related to the DS7 soft starter If some of the inf...

Page 29: ...rive the following criteria must be taken into account Type of motor e g three phase asynchronous motor Mains voltage rated operating voltage of the motor e g 3 AC 400 V Rated motor current recommende...

Page 30: ...bis 3 480 V b Antiparallel thyristors in two phases with bypass contact for controlling the motor voltage c Output voltage U2 three phase from an adjustable start voltage to 100 mains voltage with the...

Page 31: ...e current limitation When used together with a PKE motor protective circuit breaker and a SmartWire DT connection size 1 and size 2 DS7 34D D soft starters can also be used to start motors with curren...

Page 32: ...eans of anti parallel thyristors which are bridged for continuous operation by so called bypass contacts TOR signal after a time controlled voltage change t Start has elapsed The transition resistance...

Page 33: ...that the selected starting voltage U Start is not too low Otherwise this may cause the motor to overheat excessively before it starts up The acceleration time of a drive with a soft starter always de...

Page 34: ...es optimum startup behavior This control is integrated in the DS7 soft starters and is active during the start t Start and stop ramp t Stop Size 1 4 to 12 A Size 2 16 to 32 A Size 3 and 4 41 to 200 A...

Page 35: ...ntional method Symmetrical control with high DC components New process from Eaton Moeller Asymmetrical control without DC components With single phase connected three phase motors with capacitors Stei...

Page 36: ...1 Device series DS7 1 14 Function 32 DS7 Soft starter 09 16 MN03901001Z EN www eaton com...

Page 37: ...N03902001Z EN Design of soft soft starters and applies generally to all Eaton soft starters The necessary key data of the DS7 soft starter series that is also required for this design rated operationa...

Page 38: ...340 24 V AC DC version series furthermore meet the requirements of limit value class B public environment without any other measures required Figure 17 Note in accordance with DIN EN 60947 1 VDE 0660...

Page 39: ...tage No fuses are required on the motor side The following figure shows the basic connection of motor and power section Figure 18 Connecting the power section and motor F3 optional semiconductor fuse...

Page 40: ...d 2 6 1 Type 1 coordination The protective switches or circuit breakers stated are used for cable protection and motor protection The DS7 soft starter may be damaged in the event of a short circuit at...

Page 41: ...prevention Size 1 and 2 soft starters of the DS7 series have no connection to the earth potential PE In size 3 and 4 the DS7 soft starters have an exposed heat sink which must be connected with the ea...

Page 42: ...lay or bimetal relay direct temperature monitoring in the motor winding PTC thermistor Figure 20 Possible motor protection variants a Motor protective circuit breaker PKZ PKE NZM disconnection with ma...

Page 43: ...stead of the PKE motor protective circuit breaker doing so Currents readable via SmartWire DT After a motor protective device has tripped the soft starter and the protective device cannot be switched...

Page 44: ...re listed in the relevant documentation The appropriate assignment of mains contactor for the selected starting cycle of the soft starters is provided in appendix under page 223 The fuses and cable cr...

Page 45: ...n a star or delta circuit depending on the mains voltage This type of setup uses a standard connection configuration also referred to as outside the delta wiring with three connection cables In a 3 40...

Page 46: ...order of phases and ascending alphabetical order of terminal designations The operating direction of the motor shaft is reversed by swapping round two connection phases Figure 25 Connection and direct...

Page 47: ...ed before the reverse switching is carried out The rotating field direction at the input will always match the rotating field direction at the soft starter s output chapter 7 Connection examples 2 11...

Page 48: ...1 Soft starter Q31 Motor contactor F3 optional semiconductor fuse for type of coordination 2 R Resistive load Delta circuit Star connection Figure 26 Connecting resistive loads in a wye or delta circu...

Page 49: ...ected to a single phase AC supply they form an auxiliary phase with a phase shift of around 90 Compared to the required phase shift of 120 this causes an elliptical rotating field As a result the star...

Page 50: ...the entire drive torque may possibly only be supplied by a single motor which may cause this motor to be overloaded In this type of application soft starters should be used for each single motor and t...

Page 51: ...tor However the soft starter must be able to deliver the entire inrush current approx 6 to 8 times the rated motor current and the current for the remaining motors Otherwise an overload will occur and...

Page 52: ...nnected After the start time t Start elapses they are connected via the TOR signal of the soft starter and the capacitor contactor Q12 which disconnect them at the beginning of the stop time t Stop Fi...

Page 53: ...erlock ensures that a switchover is only possible after a stop The electrical and or mechanical interlocking of contactors Q22 and Q31 ensures a safe operating state CAUTION The output of a soft start...

Page 54: ...contactor Q21 Soft starter Q22 Bypass contactor Emergency operation protection Q31 Motor contactor F3 Semiconductor fuse for type 2 coordination in addition to Q1 M1 Motor Figure 32 Power section exam...

Page 55: ...ree phases in two phase controlled soft starters should always be disconnected from mains voltage in the stop state with a contactor connected in series on the mains side for example If a control syst...

Page 56: ...www eaton com Figure 34 Connecting example of the DS7 soft starter FS3 FS4 with a maintenance manual override switch for the safe isolation for motor connection M 3 1L1 3L2 5L3 PE PE 2T1 4T2 6T3 L1 L...

Page 57: ...ercurrent in multiples of the rated device current Tx Duration of the overcurrent X in seconds F Duty factor within the load cycle in S Number of permissible starts per hour 2 12 2 Conversion of the o...

Page 58: ...erational current motor current The maximum starting current of 165 A ILRP can be achieved for 5 s at 10 starts per hour overload factor X 3 e The prospective locked rotor current ILRP is the motor cu...

Page 59: ...quired X 5 5 x 55 A 275 A is thus fulfilled X 5 4 Figure 37 Overload current X 5 with DS7 34xSX100 soft starter At X 5 ILRP 275 A the larger DS7 34xSX100 soft starter also allows 10 Starts per hour S...

Page 60: ...ge 58 Assembly with xStart components without fan Derating required DS7 to 32 A PKZM0 XDM12 or PKZM0 XM32DE PKZ PKE DILM12 XMCP T or ZB 12 ZB32 The next lower rated operating current Ie applies 10 The...

Page 61: ...al data of the DS7 soft starter is based on a maximum ambient air temperature of 40 C The maximum permissible ambient air temperature is 60 C Higher ambient air temperatures 40 C require a reduced rat...

Page 62: ...ation of xStart components without device fan The overload curve of the DS7 34xSX007 soft starter applies to DS7 34xSX009 At Tx 5 s the permissible overcurrent factor here is reduced to around X 2 2 I...

Page 63: ...starting frequencies are required the overload curves of the DS7 34xSX007 soft starter apply At Tx 5 s the permissible overcurrent factor is reduced to around X 2 2 IRLP 20 A at a maximum of 40 start...

Page 64: ...2 Engineering 2 15 Example of other load cycles 60 DS7 Soft starter 09 16 MN03901001Z EN www eaton com...

Page 65: ...IL03902004Z For size 2 devices 16 32 A device current IL03902005Z For size 3 and 4 devices 41 200 A device current 3 2 Mounting positions The maximum permissible angle of inclination for all soft sta...

Page 66: ...ff grease This can cause short circuits on the cards counter measures installation of filters separate ventilation circuit Aggressive gases These can corrode circuit board conductors counter measures...

Page 67: ...tional current Ie per Kelvin K temperature rise from 40 C 1 percent of rated operational current Ie per kelvin K of temperature rise after 40 C with device fan DS7 FAN DS7 FAN device fans are temperat...

Page 68: ...2 A Figure 40 Fitting the fan basic principle To do this open the mounting space in the enclosure Carefully break out the blanking plate with a flat screwdriver see Fig 41 Break the four thin plastic...

Page 69: ...f force Then re insert the previously removed blanking plate 3 Fig 41 from below until the round fixing point snaps into position CLICK Fig 43 To remove the device fan lift up the blanking plate from...

Page 70: ...arter They are fastened onto the heat sink using four screws Figure 44 Fitting the fan basic principle Figure 45 Mounting the DS7 FAN100 DS7 FAN200 Insert the nuts into the corresponding cutouts in th...

Page 71: ...connection that is found on the housing Carefully insert a standard screwdriver size 2 5 0 4 mm into the opening to the left of the square cover 1 to a depth of about 3 mm Figure 46 Insert standard sc...

Page 72: ...ocks into place with a click Figure 49 Plugging in the fan connection NOTICE When inserting the device fan make sure not to damage the fan s plug connections pins or connection cables The device fan i...

Page 73: ...derating will be necessary or it will be necessary to use the optional DS7 FAN 032 fan All sizes can be mounted directly next to each other Side clearance is not required to other devices that do not...

Page 74: ...s and the operator control and display elements must face the front The screw fixing is completed with at least two diagonally arranged flat head screws The use of washers and split washers is recomme...

Page 75: ...r onto the mounting rail from above 1 push down 2 and let it snap into position Removing it requires using a little force from above In order to remove the soft starter pull the lower housing edge for...

Page 76: ...can be connected directly to a PKZ or PKE motor protective circuit breaker This electronic motor starter combination can be mounted directly on a mounting plate a mounting rail or on busbar adapter A...

Page 77: ...same way as the surface mounting for size 1 and the required accessories Figure 56 Mounting of size 2 devices up to 32 A 3 4 Z 2 3 Nm 2 1 5 6 Z 2 3 Nm 7 PKZM0 XM32DE electric contact module for conne...

Page 78: ...be necessary to install an optional DS7 FAN 100 for size 3 or DS7 FAN 200 for size 4 device fan When combined with the NZM1 or NZM2 motor protective circuit breaker and the NZM1 2 AB spacers the minim...

Page 79: ...example with an NZM2 motor protective circuit breaker 3 3 3 2 Fitting on mounting plate The DS7 soft starters in sizes 3 and 4 must be screw fastened vertically on a heat conductive non combustible m...

Page 80: ...Size 4 up to 200 A 15 mm 200 mm Figure 59 Drilling dimensions The drilling dimensions will be different when using optional device fan DS7 FAN 100 or DS7 FAN 200 Refer to the dimension drawings on pa...

Page 81: ...e themselves i e by touching a PE fixing screw or another grounded metal surface in the control panel DANGER The power section of the soft starter contains semiconductor components These do not have a...

Page 82: ...16 32 A Size 3 a 4 41 200 A L1 1 L1 L2 3 L2 L3 5 L3 L1 1 L1 L2 3 L2 L3 5 L3 L1 1 L1 L2 3 L2 L3 5 L3 PE PE 2 T1 U 4 T2 V 6 T3 W 2 T1 U 4 T2 V 6 T3 W 2 T1 U 4 T2 V 6 T3 W PE PE For frame size 1 the mot...

Page 83: ...me size 2 DS7 016 DS7 024 DS7 032 0 75 16 0 75 16 18 6 10 0 39 1 x 6 PZ2 3 2 28 32 2 x 0 75 10 2 x 0 75 10 10 0 39 1 x 6 PZ2 3 2 28 32 Part no IEC UL use a mm b mm c mm a inch b inch c inch mm inch Nm...

Page 84: ...21 20 10 0 39 1 x 6 PZ2 1 2 10 62 Frame size 2 DS7 016 DS7 024 DS7 032 0 5 2 5 0 5 1 5 21 16 6 0 24 0 6 x 3 5 PZ2 0 4 3 54 2 x 0 5 1 0 2 x 0 5 0 75 2 x 21 20 6 0 24 0 6 x 3 5 0 4 3 54 Frame size 3 DS7...

Page 85: ...s spatially separated from the power cables and if possible only cross at right angles This particularly applies to 24 V control voltages The control cables do not have to be shielded Figure 63 Laying...

Page 86: ...or size 2 you will need a PKE32 COM communications cable This cable will serve as a communication link between the DS7 SWD soft starter and the PKE XTU W A PKE trip block Data will be exchanged via th...

Page 87: ...tallation steps for the DS7 SWD soft starter are required on top of the standard installation procedure figures 55 and 56 Remove the empty module on the PKE basic device Connect the PKE32 COM communic...

Page 88: ...84 DS7 Soft starter 09 16 MN03901001Z EN www eaton com Remove the communication interface cover on the DS7 SWD soft starter please lift the cover and connect the PKE32 COM communication cable Put the...

Page 89: ...S7 342 4 mA at 230 V A2 Reference potential O V per A1 In the case of size 1 reference potential for relay contact 13 TOR and Us as well EN Control input controller enable enable positive pole EN must...

Page 90: ...t necessary At a high load on the PSU supplying the SWD many modules signaling lamps soft starters soft starter DS7 can also be supplied with control voltage through control signal terminals Us or fur...

Page 91: ...ty for AC voltage with an RC filter for DC voltage with free wheel diode The illustration below shows the operating points for the Run signals at relay contacts TOR 13 14 and RUN 23 24 Relays Control...

Page 92: ...the power section by this time of 100 ms the DS7 soft starter switches off with the phase failure fault signal The TOR relay control signal terminals 13 14 or 13 A2 in the case of size 1 will be swit...

Page 93: ...4 41 200 A Isolated relay contacts Start Stop signal Operating signal Top of Ramp Operating signal RUN or READY Controller enable EN Enable A1 A2 L N 13 US TOR DS7 340 24 V AC DS7 342 120 230 V AC A1...

Page 94: ...rrangement of the control terminals in the individual sizes vary according to the power Size 1 4 12 A Size 2 16 32 A Size 3 and 4 41 200 A Figure 69 Block diagrams TOR 1L1 2T1 A2 13 A1 5L3 6T3 3L2 4T2...

Page 95: ...le from the mains power supply and from the connection terminals 1 L1 3 L2 and 5 L3 of the soft starter The insulation resistance of the mains cable between the individual phase conductors and between...

Page 96: ...3 Installation 3 6 Insulation test 92 DS7 Soft starter 09 16 MN03901001Z EN www eaton com...

Page 97: ...short circuited and are not connected to ground PE 5 The heat sink in size 3 and 4 soft starters is properly earthed PE 6 All electrical connections and switchgears in the power section were implement...

Page 98: ...ss must be set on the SmartWire DT system 15 DS7 SWD Control voltage Us Uc must match the relevant voltage specifications for the DS7 soft starter see nameplate specifications 16 DS7 SWD The SmartWire...

Page 99: ...supplied with 24 V DC through the SmartWire DT ribbon cable or the control signal terminals Us NOTICE Make sure that there is no danger in starting the motor Disconnect the driven machine if there is...

Page 100: ...een set to the correct settings During this configuration period the green LED and the red LED will show a solid light If no adjustments are made during these two seconds the DS7 soft starter will kee...

Page 101: ...ation process fails both the green and the red LED will flash for 1 second Possible reasons for this include The functionality was not configured fast enough i e within the 2 second configuration peri...

Page 102: ...gure 70 Potentiometer layout Table 17 Potentiometer settings in the default settings 4 4 1 How the potentiometers work Figure 71 Time based control of motor voltage with a soft starter section 8 9 Pro...

Page 103: ...his starting time is too long the motor and the soft starter will be subjected to high temperature loads This can cause the safety devices to trip Because of this the shortest possible starting time s...

Page 104: ...quency The stop ramp terminates at a set value of U Start A correct setting will cause the minimum torque to be generated at which the motor still turns At lower voltages torques the machine remains a...

Page 105: ...case of size 3 and 4 Ie 41 A devices the stop command without a ramp function can also be achieved by turning off the EN Enable control signal In the case of devices with SmartWire DT the stop comman...

Page 106: ...n real life environments t Start s U Start t Stop s Application example 10 30 0 J l 0 Low flywheel mass 25 30 30 Conveyor belt with loose belt 20 40 0 Roller conveyers 10 30 20 Centrifugal pump 15 40...

Page 107: ...ave a higher output than the assigned motor 10 60 0 Bulk conveyor Escalator 10 60 0 Mixers Agitators a Soft starter DS7 should have a higher output than the assigned motor When using DS7 SWD soft star...

Page 108: ...ires more time for the acceleration than the set ramp time increase the value of t Start unless the load cycle of the soft starter is exceeded If the acceleration time is longer than the limits set in...

Page 109: ...starter These present a risk of serious injury DANGER The impermissible removal of the required cover improper installation or incorrect operation of the motor or soft starter can cause the failure o...

Page 110: ...n frame sizes 3 and 4 and all sizes in the case of DS7 34D D soft starters Supply voltage and enable EN only in frame sizes 3 and 4 and all sizes in the case of DS7 34D D BG4 soft starters Ramp t Star...

Page 111: ...ive Phase failure Bypass is defective Supply voltage faulty Potentiometer configuration is faulty Phase sequence error 1 s The following operating signals and error messages show additional LED indica...

Page 112: ...amp reached TOR signal The top of the ramp TOR i e after the t Start time has elapsed and the actual motor acceleration can have different durations The actual acceleration time will depend on the loa...

Page 113: ...ing states Table 18 LEDs during operation off The LED is not lit up on LED lit flashing indication with different flash frequencies LED status indication Relay contact RUN green Error red TOR TOR RUN...

Page 114: ...Table 19 LED signals in DS7 34D D LED status indication Relay contact RUN green Error red TOR TOR RUN 13 A2 size 1 13 14 size 2 size 3 size 4 23 24 size 2 size 3 size 4 No control voltage via SmartWi...

Page 115: ...TOR RUN READY 13 A2 size 1 13 14 size 2 size 3 size 4 23 24 size 2 size 3 size 4 Alarm messages Overtemperature after STOP before new start command Start without Enable EN only with size 3 and 4 Erro...

Page 116: ...he RUN and TOR relays will then be switched off OFF Figure 77 Error messages TOR L1 L2 840 6310 860 19 860 2 BG3 BG4 E 3 L3 T1 T2 T3 A1 A2 ULN 0 V US 20 V DC Ie 0 A OFF 0 C 80 C EN A2 US US 0 C t Star...

Page 117: ...he temperature Bypass contact not opening 860 21 Bypass will not switch or respond Bypass contact still closed when a start command is sent to A1 Bypass contact does not open when A1 is switched off O...

Page 118: ...ime to elapse use fan DS7 FAN 032 if necessary Excessively high control cabinettemperature fanfilter soiled Monitor the temperature in the control panel Undertemperature ambient air temperature is too...

Page 119: ...phase fault or frequency fault Start signal A1 and or enable signal EN only size 3 and 4 were deactivated The connection or signal transmission via SmartWire DT is faulty or has been interrupted DS7...

Page 120: ...high U Start Heavy starting duty with this motor rating not or only not sufficiently allowed for when selected 5 2 Acknowledgment of error messages Potential fault sources can be determined by checkin...

Page 121: ...red in parameters 6 2 Default settings of the basic device The soft starters of the DS7 series are factory set so that no settings are required for standard applications The most important default set...

Page 122: ...6 Parameterization 6 2 Default settings of the basic device 118 DS7 Soft starter 09 16 MN03901001Z EN www eaton com...

Page 123: ...without soft stop Direct motor start Q1 Cable and motor protection Start enable A1 uncontrolled stop of the motor on deactivation F3 optional semiconductor fuse for type of coordination 2 Figure 78 S...

Page 124: ...Q1 Cable and motor protection Start enable A1 uncontrolled stop of the motor on deactivation F3 optional semiconductor fuse for type of coordination 2 S3 Start stop Figure 80 Standard connection with...

Page 125: ...or fuse for type 2 coordination in addition to Q1 or F1 Setting t Stop 0 Figure 82 Standard connection with mains contactor Control section for the mains contactor Q11 During operation the deactivatio...

Page 126: ...he zero position off to position L REV The contactor Q31 is activated and switches the enable signal via the auxiliary contact 53 54 to the DS7 soft starter control terminal A1 Q1 Cable and motor prot...

Page 127: ...here the RUN signal The reset time must be greater than the stop time t Stop set on the soft starter Switching to the other operating direction is only possible after the value set here has elapsed T...

Page 128: ...ld MSC R reversing motor starter Figure 88 Rotation direction reversal without ramp Assembled control station Reversing starter Standard auxiliary contact Figure 89 Control section bidirectional opera...

Page 129: ...ors Q11 and Q12 The 53 54 NO contact is used for the self maintaining of Q11 and Q12 NO contact 63 64 actuates the timing relay K2T and the soft starter Q21 The pushbutton actuators 0 I II as a comple...

Page 130: ...t protective device FA2 B 1N F2 Overload relay F3 optional semiconductor fuse for type 2 coordination in addition to F1 Q1 mains contactor optional example for DILM7 DILM12 XP1 Q21 Soft starter S3 Sta...

Page 131: ...ct motor start Q1 Cable and motor protection Start enable A1 uncontrolled stop of the motor on deactivation F3 optional semiconductor fuse for type of coordination 2 Figure 91 Standard connection with...

Page 132: ...motor protection Start enable A1 uncontrolled stop of the motor on deactivation F3 optional semiconductor fuse for type of coordination 2 S3 Start stop Figure 93 Standard connection with soft stop M 3...

Page 133: ...type 2 coordination in addition to Q1 or F1 Setting t Stop 0 Figure 95 Standard connection with soft stop Control section for the mains contactor Q11 During operation the deactivation via S1 causes a...

Page 134: ...Cable and motor protection Q11 mains contactor FWD clockwise rotating field Q12 mains contactor REV anticlockwise rotating field F3 optional semiconductor fuse for type 2 coordination in addition to...

Page 135: ...ional operation The RUN relay Q21 23 24 only enables the rotation direction change phase change after the soft stop time t Stop has elapsed The soft stop is also active here after an emergency stop co...

Page 136: ...tart Q1 Cable and motor protection Q21 Soft starter Start enable A1 uncontrolled stop of the motor on deactivation F3 optional semiconductor fuse for type of coordination 2 M1 Motor Figure 99 Standard...

Page 137: ...tor protection Start enable A1 uncontrolled stop of the motor on deactivation F3 optional semiconductor fuse for type of coordination 2 S3 Start stop Figure 101 Standard connection with Soft stop M 3...

Page 138: ...tarters Figure 103 Standard connection with mains contactor Control section for the mains contactor Q11 During operation the deactivation via S1 causes an uncontrolled stop of the motor The RUN relay...

Page 139: ...Q1 Cable and motor protection Q11 mains contactor FWD clockwise rotating field Q12 mains contactor REV anticlockwise rotating field F3 Optional semiconductor fuse for type 2 coordination in addition...

Page 140: ...models with Soft stop without Soft stop The RUN relay Q21 23 24 only enables the rotation direction change phase change after the soft stop time t Stop has elapsed The soft stop is also active here af...

Page 141: ...it breaker and P3 maintenance switch Q1 Cable and motor protection Q21 DS7 soft starter Q32 Maintenance switch local F3 optional semiconductor fuse for type 2 coordination in addition to Q1 M1 Three p...

Page 142: ...DS7 soft starter M1 Motor F3 superfast semiconductor fuse optional for type 2 coordination in addition to Q1 control circuit terminal Undervoltage release with early make auxiliary contact Figure 108...

Page 143: ...pump operation The electrical and or mechanical interlocking of contactors Q22 and Q31 ensures safe operating states Devices of the DS7 34 series are equipped with integrated bypass contacts External...

Page 144: ...2 Bypass contactor Emergency operation protection F2 superfast semiconductor fuse for type of coordination 2 optional in addition to Q1 M1 Motor Figure 110 Power section with bypass emergency operatio...

Page 145: ...Qn2 via TOR 3 Disable soft starter 4 Switch soft starter output with Qn1 to the next motor 5 Restart When starting several motors with one soft starter the thermal load of the soft starter starting fr...

Page 146: ...bypass contactor for motor 1 2 n Qn3 Motor protection motor protective circuit breaker or current transformer operated overload relay Mn Motor 1 2 n The control system shown here can also be used for...

Page 147: ...vable d Set the timing relay to 2 s off delay This ensures that the next motor branch is not connected when a soft starter is running N C contact S1 switches all motors off at the same time Figure 113...

Page 148: ...7 Connection examples 7 3 Size 3 and 4 41 200 A 144 DS7 Soft starter 09 16 MN03901001Z EN www eaton com...

Page 149: ...with part no DS7 34D D abbreviated as DS7 SWD here are capable of being connected to a SmartWire DT system and to a higher level PLC as a result These soft starters can be controlled and monitored via...

Page 150: ...bit for DS7 4 DS7 SWD PKE1 8Bit PKE profile 1 control data for the DS7 in one extra byte command at the end of the frame 5 DS7 SWD PKE2 8Bit PKE profile 2 control data for the DS7 in one extra byte c...

Page 151: ...the response time will increase by about 50 ms when there are 50 by about 400 ms The overload relay function ZMR will only be active in the 1 0 A switch s A position The overload relay function will b...

Page 152: ...P 4 Windows XP Windows Vista 32 bit or Windows 7 and relieves you of the planning work required for an SWD topology DS7 SWD soft starters can be used in SWD Assist version V 1 60 and higher SmartWire...

Page 153: ...etwork address The SWD Assist software is available free of charge on the Internet at http www eaton de EN EatonDE ProdukteundLoesungen Electrical Kundensupport index htm Customer support Download Cen...

Page 154: ...with the help of the input bytes The white boxes represent the transition conditions with the help of the relevant output byte bits Dots are used to indicate priority levels The more dots a transition...

Page 155: ...own below will apply The transition from S3 to S4 takes place when the EN control signal terminal is switched Figure 116 State diagram Local sizes 3 and 4 8 9 2 3 Local S4 Operation If a DS7 SWD of an...

Page 156: ...tion profiles 1 2 3 If profile 1 2 or 3 DS7 as Contactor is used with PNU 928 0 1 the state diagram shown below will apply The transitions will take place when the state of the DS7 start stop bit is c...

Page 157: ...4 5 6 or 10 Short is used with PNU 928 0 1 the state diagram shown below will apply The transitions will take place when the state of the EN_Set bit is changed Figure 120 State diagram Network S4 pro...

Page 158: ...e information on the Ctl_Req and Ctl_PLC bits see section 8 9 3 Cyclic data S1 Switching On Inhibited Bit 6 1 Bit 0 1 2 0 S2 Ready For Switching On Bit 0 1 Bit 1 2 6 0 S3 Switched On Bit 0 1 1 Bit 2 6...

Page 159: ...11 S4 3 Paused Operation Bit 8 1 Bit 10 0 S4 4 Ramping Down Operation Bit 8 1 Bit 10 0 S4 2 Ramping Up Operation Bit 8 1 Bit 10 0 S4 5 TOR Operation Bit 8 10 1 S4 1 Idle Operation Bit 8 10 0 Bottom of...

Page 160: ...tion profiles 1 2 3 8 9 2 12 General state diagram Profiles 4 5 6 10 The state diagram shown below is used in profiles 4 5 6 and 10 Short Figure 125 General state diagram profiles 4 5 6 10 S3 Switched...

Page 161: ...3 1 Bit 4 0 S4 4 TOR Operation Bit 3 1 Bit 4 1 Bottom of Ramp Ramp Down Bit 0 0 EN_Set Ramp Up Bit 0 1 EN_Set Top of Ramp Ramp Up Bit 0 1 EN_Set For more information on the Ctl_Req and Ctl_PLC bits se...

Page 162: ...amping Up Operation Bit 8 1 Bit 10 0 S4 5 TOR Operation Bit 8 10 1 S4 1 Idle Operation Bit 8 10 0 Bottom of Ramp Top of Ramp Ramp Up Bit 4 1 EN_Ramp and Bit 5 1 Freeze and Bit 6 0 EN_Set Ramp Down Bit...

Page 163: ...case Accordingly these profiles match the motor starter profiles for the PKE SWD 32 motor protective circuit breaker Profiles 4 5 and 6 short DS7 SWD PKE 1 8bit to DS7 SWD PKE3 8bit This group comple...

Page 164: ...1 8Bit DS7 PKE PKE DS7 2 1 PKE DS7 1 1 5 5 DS7 SWD PKE2 8Bit DS7 PKE PKE PKE PKE DS7 4 1 PKE DS7 1 1 7 6 DS7 SWD PKE3 8Bit DS7 PKE PKE PKE PKE PKE DS7 5 1 PKE DS7 1 1 8 7 DS7 SWD PKE1 PD 2x16Bit DS7 P...

Page 165: ...es The number of cyclic input bytes can be changed with the module s different profiles table 28 page 160 7 6 5 4 3 2 1 0 SUBST PRSNT DIAG A2 A1 P C Data bit Designation Meaning 0 DS7 run 0 Stop soft...

Page 166: ...on Trip reason table 30 page 164 7 ACKR Acknowledge required ZMR manual function acknowledgement required 0 No acknowledgement required 1 Acknowledgement of overload required section Overload relay fu...

Page 167: ...YPE Data bit Designation Meaning 0 2 TYPE Part no of PKE trip block Value hex PKE trip block 0 XTUA 1 2 0 3 1 2 A 1 XTUA 4 1 0 4 0 A 2 XTUA 12 3 0 12 A 3 XTUA 32 8 0 32 A 4 XTUWA 32 8 0 32 A width 55...

Page 168: ...2 PKE XTUA 4 PKE XTUA 12 PKE XTU W A 32 PKE XTUA 65 0 0 30 1 00 3 0 8 0 16 0 1 0 33 1 10 3 3 8 8 17 6 2 0 36 1 20 3 6 9 7 19 4 3 0 40 1 30 4 0 10 5 21 3 4 0 43 1 42 4 3 11 5 23 0 5 0 47 1 55 4 7 12 5...

Page 169: ...rent difference of 50 is measured between the maximum measured phase current and the relevant phase The message will be reset as soon as the phase current difference falls below 25 The Phase failure P...

Page 170: ...compatibility If only a simple start stop command is required any of the three PKE profiles can be chosen based on the desired PKE functionality section 8 9 3 1 Introduction page 159 No PKE will be i...

Page 171: ...sic device command is supported by the following PKE trip block versions and later versions The remote tripping function is only available in profiles 1 to 9 profiles for operation with a PKE motor pr...

Page 172: ...lled for the differential trip indication In the event of a malfunction in the communications between the soft starter and the motor protective circuit breaker or whenever the soft starter is switched...

Page 173: ...erload i e thermal motor model 110 this is signalled with input byte 1 in the differential trip indication in bits 4 to 6 with a value of 5hex The user can use both pieces of information to determine...

Page 174: ...com Figure 129 Acknowledgement of manual ZMR operating mode by DS7 OFF command a Thermal motor image b Switching command for soft starter DS7 SWD c Switching state of soft starter DS7 d ACKR bit fiel...

Page 175: ...tion It will not be possible to switch on the soft starter until the acknowledgment bit has been reset AND the thermal motor model in the PKE motor protective circuit breaker is 100 After this a value...

Page 176: ...elow shows the switching performance of soft starter DS7 SWD on overload with the ZMR in Automatic mode Figure 131 Automatic ZMR operating mode a Thermal motor model b Switching command for soft start...

Page 177: ...eaning 0 0 Not used 1 7 section 8 9 3 2 Inputs status profiles 1 2 3 page 161 1 2 3 4 1 Status DS7 0 ERR Error present 0 no error 1 Error 1 WARN Warning present 0 no warning 1 Warning 2 RDY Ready swit...

Page 178: ...Profiles 1 2 3 Output byte 0 section 8 9 3 4 Profiles 1 2 3 Outputs control 1 Control DS7 0 EN_Set Enable Setpoint DS7 Start Stop EN_Set enables the setpoint value and starts or stops the motor with t...

Page 179: ...nergized coast stop 0 no free run down 1 free run down 5 Q_Stop Quick stop shortest ramp 0 no quick stop 1 Quick stop 6 SOI Reclosing lockout switching on inhibited S1 0 No switch on inhibit 1 Switch...

Page 180: ...itation function on DS7 SWD units Profiles 7 8 9 The PKE motor protective circuit breaker will only deliver the values of currents the DS7 SWD soft starter will carry out the actual current limiting T...

Page 181: ...se ramp 5 Unfreeze Unfreeze ramp 0 Freeze ramp the ramp generator s current output value will be frozen 1 Do not freeze ramp 6 EN_Set Enable Setpoint DS7 Start Stop EN_Set enables the setpoint value a...

Page 182: ...1 Diagnostic alarm present 5 Not used 6 PRSNT 0 Device not present 1 Device present 7 SUBST 0 Configured module present 1 universal module M22 SWD NOP C present 1 0 ERR Error present 0 no error 1 Erro...

Page 183: ...T specific functions Byte Bit Designation Meaning 0 Control DS7 0 EN_Set Enable Setpoint DS7 Start Stop EN_Set enables the setpoint value and starts or stops the motor with the ramp function 0 deactiv...

Page 184: ...nt 1 universal module M22 SWD NOP C present 1 2 0 RSO Ready to switch on S2 0 Not ready for switching on 1 Ready for switching on 1 RDY Ready to operate switched on S3 0 not ready for operation 1 read...

Page 185: ...rnally The PLC will then be used to transmit an actual current value The value being transmitted from 0 to 800 is scaled relative to the trip block s maximum value The percentage value is scaled withi...

Page 186: ...requirements DS7 soft starter rated motor current 55 A Motor rated motor current 41 A Current measurement with measuring range of 0 400 A Calculation Writing to PNU 290 0 with I 41 A Measured current...

Page 187: ...arts or stops the motor with the ramp function 0 Do not activate setpoint value 1 activate setpoint value 7 FaultAck Fault Acknowledge 0 Do not acknowledge current fault 1 Acknowledge current fault ri...

Page 188: ...8 SmartWire DT 8 9 Programming 184 DS7 Soft starter 09 16 MN03901001Z EN www eaton com...

Page 189: ...cyclic data is being transferred This means that acyclic communications are independent from the selected profile In this case the SWD coordinator client communicates acyclically with the DS7 SWD sof...

Page 190: ...event of a soft stop the voltage will fall down to the value set here the stop ramp will start 30 100 4915 16384 100 16384 14 0 rw U Stop N2 U Stop Minimum ramp voltage end of soft stop minimum reache...

Page 191: ...heCL bit in the SWD input byte profiles 7 to 9 and 11 PNU 681 0 activates and deactivates the current limitation If the PKE does not deliver any current but PNU 681 0 1 and the DS7 SWD is running the...

Page 192: ...rol signal terminal A1 0 Voltage unavailable 1 Voltage available 0 256 750 1 ro InputStatusEN Unsigned8 Current status of control signal terminal EN 0 Voltage unavailable 1 Voltage available 0 256 751...

Page 193: ...rw HeatsinkOverUnderTe mp Unsigned16 Over under temperature heat sink 0 4 4 840 4240 rw ElectronicsOverTemp Unsigned16 Overtemperature Electronic 0 4 0 840 4250 rw ThyristorOverTemp Unsigned16 Overte...

Page 194: ...soft starter has the RUN status 21 OvertempForNextStart the heat sink is still too hot for a new start however continuous operation can be continued 22 StartWithoutEnable start command active but no...

Page 195: ...omatic change to local control in the event of a loss of communications PNU 928 0 Switch back to network control as soon as communication is re established 5 Dual mode EN Start Stop must be applied si...

Page 196: ...SWD Interface 0 65535 265 972 0 rw PowerOnReset Unsigned16 Carries out a restart Notice Modified parameters will not be saved In order to save the parameters PNU 977 0 must be set to 1 0 1 0 975 Driv...

Page 197: ...fer was last reset This makes it possible to compare it to the information obtained the last time the fault buffer was read in order to determine whether the messages in the fault buffer listed all fa...

Page 198: ...mode can be activated by setting the error response to a value of No response Use parameter PNU 840 to do so All the corresponding subindexes must be set to 0 The seven most recent faults will be sto...

Page 199: ...7 SWD soft starter process data d Control signal terminals If parameter PNU 928 is set to 0 WE1 it will be possible to control the device using the terminals the device will then behave like a DS7 sof...

Page 200: ...sponse times for cyclic data transfers and for the feedback signal sent back to the PLC Example 1 XC202 controller PROFIBUS DP interface 2 slaves Example 2 XC202 controller PROFIBUS DP interface 58 sl...

Page 201: ...Relative motor current PKE Set rated operational current on PKE 00hex FFhex i e 0 255 2 0 0 7 TH PKE thermal motor map specified as a percentage 3 0 0 2 TYPE Part no of PKE trip block Value hex PKE tr...

Page 202: ...ter request will define whether the job is a read job or a write job After the write request is transmitted contains read or write job a write response without data will be expected After this the coo...

Page 203: ...e identification number for each new request in the application It will be echoed by the DS7 SWD soft starter after this 01hex FFhex i e 1dec 255dec 1 Request ID Request ID The type of request is spec...

Page 204: ...he application The DS7 SWD will then echo it 01hex FFhex i e 1dec 255dec 1 Request ID Request ID The type of request is specified here 02hex Write job 2 DO ID Drive Object ID 00hex 3 No of Paramters N...

Page 205: ...eger16 3 3 Unsigned8 5 5 Unsigned16 6 6 Unsigned32 7 7 OctetString 10 A_x TimeDifference 13 D Additional Zero 64 40 Byte 65 41 Word 66 42 Double word 67 43 Error 68 44 Profile specific N2 Normalized v...

Page 206: ...ormalized value for relative scaling N2 falls within a range of 200 to 200 Conversion examples Without a sign bit 0dec 0x0000hex 0 1dec 0x0001hex 0 0061 16384dec 0x4000hex 100 32767dec 0x7FFFhex 199 9...

Page 207: ...t scan time defined in PNU 962 It is required here to calculate T2 The following formula applies T2 i x Ta Octet Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit3 Bit 2 Bit1 1 SN 2 0 2 1 2 2 2 3 2 4 2 5 2 6 2 2 7 2...

Page 208: ...ta will be requested 8 9 7 4 SmartWire DT read response The SmartWire DT read request will be acknowledged until there is a SmartWire DT read response The following SmartWire DT read responses are pos...

Page 209: ...ption Supplementary information DS7 SWD 00 Invalid parameter number Attempting to access a non available parameter 0 01 Parameter value cannot be changed Attempting to have write access to a parameter...

Page 210: ...pported value for attribute No of elements parameter number subindex or a combination thereof 0 17 Format not permissible Write request Invalid format or format not permissible for this parameter 0 18...

Page 211: ...ect ID Is echoed 3 No of Parameters Number of Parameters 01hex Byte Designation Description 0 Request Reference Request identification Is echoed 1 Response ID Response ID 01hex Read job 2 DO ID Drive...

Page 212: ...US DP gateway EU5C SWD DP As a result the parameter channel can be used in a fully transparent manner by SmartWire DT modules The following diagram shows the protocol between the PROFIBUS DP master PR...

Page 213: ...s listed above can be output via function blocks XDPMV1_READ and XDPMV1_WRITE when using a PROFIBUS DP master Error Type Failure code Description Error_Code_1 A1hex Write error Only reading allowed fo...

Page 214: ...objects 8 9 9 3 Protocol The DS7 SWD soft starter is used to map the protocol in such a way that it is also possible to access the PKE motor protective circuit breaker acyclically via SmartWire DT In...

Page 215: ...ostic in the cyclic profile with input byte 0 bit 4 DIAG A device response if any will be described in the advanced diagnostics In addition in profiles 4 to 11 the following bits ERR DS7 SWD stops WAR...

Page 216: ...ill flash green frequency 3 Hz Value hex Meaning Remedy Notes 3 No communication Between DS7 SWD soft starter and PKE trip block Check whether the PKE trip block being used is a PKEXTUA trip block Che...

Page 217: ...messages present i e errors or warnings Faults ERR can be acknowledged as follows Profiles 1 2 and 3 DS7 Start Stop 1 0 Profiles 4 to 11 FaultAck 1 Warnings WARN cannot be acknowledged since they are...

Page 218: ...Diagnostics message appears input byte 0 bit 4 DIAG will be set to 1 as well The message has the following meaning Profiles 1 to 9 There is an advanced diagnostic alarm for soft starter DS7 or motor...

Page 219: ...ormance criterion 1 Fast transients Burst on power terminals 2 kV 5 kHz Performance criterion 2 Burst on bus and control cables 1 kV 5 kHz Performance criterion 2 Surge voltage test supply cable 2 kV...

Page 220: ...AC Hz 50 60 50 60 Current consumption no load losses without device fan mA 50 50 50 Current consumption operation without device fan mA 130 100 130 Current consumption peak performance close bypass co...

Page 221: ...10 2 x 18 10 1 x 14 8 2 x 14 8 1 x 12 2 0 1 x 12 350 mcm 2 x 12 00 Flat conductor minimum mm 2 x 9 x 0 8 2 x 9 x 0 8 maximum mm 9 x 9 x 0 8 10 x 16 x 0 8 Tightening torque Nm 1 2 3 2 9 10 mm 6 10 mm...

Page 222: ...urrent limitation this current can be present for several seconds The resulting heat dissipation must in this case be allowed for in the housing design Part no DC versions AC versions Rated operationa...

Page 223: ...1 h 20 h s 5 s 10 s 15 s 20 s 25 s 30 s 3 A 6 A 9 A 12 A 15 A 10 h 1 h 20 h s 5 s 10 s 15 s 20 s 25 s 30 s 4 A 8 A 12 A 16 A 20 A 10 h 1 h 20 h s 5 s 10 s 15 s 20 s 25 s 30 s 7 A 14 A 21 A 28 A 35 A 1...

Page 224: ...h 1 h 20 h s 5 s 10 s 15 s 20 s 25 s 30 s 100 A 125 A 150 A 175 A 225 A 200 A 250 A 10 h 1 h 20 h s 5 s 10 s 15 s 20 s 25 s 30 s 100 A 125 A 175 A 150 A 200 A 275 A 250 A 225 A 300 A 10 h 1 h 20 h s...

Page 225: ...07 DS7 34xSX016N0 PKZM0 16 PKZM0 16 CL PKZ0 2 PKE32 32 3 x 170M1364 3 x 170H1007 DS7 34xSX024N0 PKZM0 25 PKZM0 25 CL PKZ0 2 PKE32 32 3 x 170M1365 3 x 170H1007 DS7 34xSX032N0 PKZM0 32 PKZM0 32 CL PKZ0...

Page 226: ...4 50 15 000 DS7 34 SX016N0 170M1365 63 16 000 DS7 34 SX024N0 170M1366 80 19 000 DS7 34 SX032N0 170M3013 125 26 S1 DS7 34 SX041N0 DS7 34 SX055N0 170M4008 200 45 S1 DS7 34 SX070N0 DS7 34 SX081N0 DS7 34...

Page 227: ...ZMN1 M100 ZB150 100 KK DILM115 DS7 34xSX135N0 NZMN2 M160 ZB150 150 KK DILM150 DS7 34xSX160N0 NZMN2 M200 Z5 160 FF250 DILM185 DS7 34xSX200N0 NZMN2 M200 Z5 220 FF250 DILM225 1 Used to specify the circui...

Page 228: ...g with PKZ or PKE page 72 Electric contact module Used to connect a size 2 DS7 soft starter directly to a PKZ or PKE motor protective circuit breaker PKZM0 XM32DE 239349 for use with DS7 34 SX016 DS7...

Page 229: ...rs for NZM1 and NZM2 when using size 3 or 4 DS7 soft starters make it possible to quickly and cost effectively pull up the circuit breakers to the soft starters connection height and to ensure uninter...

Page 230: ...finger contact for box terminal For size 4 DS7 soft starters for box terminals used to increase the protection against contact to IP2X Protection when reaching into the cable connection area with the...

Page 231: ...DT DS7 FAN 032 135553 for use with DS7 34 SX004 DS7 34 SX007 DS7 34 SX009 DS7 34 SX012 DS7 34 SX016 DS7 34 SX024 DS7 34 SX032 DS7 FAN 100 169021 for use with DS7 34 SX041 DS7 34 SX055 DS7 34 SX070 DS...

Page 232: ...d take into account the weight and dimensions of the soft starter For this use the necessary technical equipment and tools Improper handling or using the wrong tools may damage the soft starter DS7 34...

Page 233: ...141 Dimension drawing for DS7 without SWD Size 2 16 32 A Figure 142 Dimension drawing for DS7 with SWD Size 2 16 32 A DS7 34 SX mm Weight kg 016 4 0 4 024 032 4 x M4 35 mm 1 38 45 mm 1 77 150 mm 5 90...

Page 234: ...ension drawing for DS7 with SWD Size 3 41 100 A DS7 34 SX O mm Weight kg 036 4 1 8 041 055 070 081 100 161 mm 129 mm 22 5 mm 30 mm 30 mm 22 5 mm 93 mm 175 mm 35 mm 139 mm 3 66 0 89 1 38 5 47 0 89 1 18...

Page 235: ...146 Dimension drawing DS7 with SWD Size 4 135 200 A DS7 34 SX O mm Weight kg 135 5 3 4 160 200 0 59 1 38 1 38 35 mm 35 mm 15 mm PE 6 22 7 87 8 46 215 mm 200 mm 158 mm 2 07 7 01 52 5 mm 178 mm 4 25 0 5...

Page 236: ...9 Appendix 9 6 Dimensions 232 DS7 Soft starter 09 16 MN03901001Z EN www eaton com Device fan DS7 FAN DS7 FAN 100 DS7 FAN 200 192 211 69 90 17 50 238 259 83 105 17 70...

Page 237: ...ire DT 12 Communication acyclic 185 Configuration options 56 Connection Soft starters and motor 43 With soft stop ramp 120 Construction 215 Contact module electrical 224 Contactors 40 Contamination pe...

Page 238: ...ation 218 Hotline Eaton Industries GmbH 24 Humidity rating 215 I In delta connection 43 In line circuit 41 Instruction leaflet IL03902003Z 18 IL03902004Z 18 IL03902005Z 18 Instructional leaflet IL0390...

Page 239: ...ontrol 30 Phase current 165 Phase Imbalance 168 Phase Sequence 42 PKE see motor protective circuit breaker 72 PKE32 COM 82 146 PKE trip block 164 PKZ see motor protective circuit breaker 72 PNU 199 Po...

Page 240: ...ranty 24 Standards 215 Storage 24 System overview DS7 12 Soft starter functions 215 Soft starters Features DS7 11 Soft stop ramp 121 Spacer 74 225 Standard applications 102 Standards 215 IEC 60364 I I...

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