Desoutter Delta Wrench 150 Nm User Manual Download Page 131

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Part Number
Issue
Date
Page

6159937790
12
03/2018
131 / 184

131 (184)

03/2018

9.2

Statistical Computation

9.2.1

CNOMO standard E41.32.110N

Instantaneous standard deviation:

Estimated from the mean range

of the samples of 5 measurements which form the population.





Where:





W = range of measurements on each sample = max. value - min. value

K = number of samples of 5 measurements

864

645

326







, coefficient for a 95% confidence threshold.

Instantaneous dispersion: D







Process capability: CAM

CAM



Where:

IT (Tolerance Interval) = Max. tolerance - Min. tolerance

Testing the homogeneity of the population:

Each sample of measurements W must comply with:

CAMcdc





643

Summary of Contents for Delta Wrench 150 Nm

Page 1: ...18 1 184 1 184 03 2018 DELTA WRENCH User Guide WARNING To reduce the risk of injury before using or servicing tool read and understand the following information The features and descriptions of our products are subject to change without prior notice ...

Page 2: ...ocol added chapter 13 2 3x 3 4 x 08 13 May 2016 Specifications updated par 1 2 Software Installation updated par 4 1 Executing a Demo Test updated par 5 2 Residual Torque Angle Automatic added par 5 2 5 Pset updated chapter 6 Options updated par 6 5 Residual Torque Angle Automatic updated par 6 7 2 1 Create a Route updated par 7 1 Configuration updated par 8 2 1 Tag Identifier updated par 8 2 1 10...

Page 3: ...added par 6 8 1 4 Residual Torque Angle updated par 6 8 2 2 Configuration updated par 8 2 1 Change Screw Check updated par 8 2 1 11 Power Off minutes updated par 8 2 1 12 Results Viewer updated chapter 10 View One Curve updated par 11 1 2 8x 3 9x NOTE The programming software DeltaQC may be updated with no changes regarding the Delta Wrench functionalities The minimum version indicated here is req...

Page 4: ...Demo Test 72 5 2 1 Track 72 5 2 2 Peak 73 5 2 3 Tightening 73 5 2 4 Residual Torque Angle 75 5 2 5 Residual Torque Angle Automatic 76 5 2 6 VDI VDE 2648 77 6 PSET 78 6 1 Torque Parameters 81 6 2 Angle Parameters 83 6 3 Vibration parameter 83 6 4 Time 86 6 5 Batch Parameters 87 6 6 Options 88 6 7 Running a Pset 88 6 8 Tightening strategies 92 6 8 1 Production strategies 93 6 8 1 1 Torque Time 94 6 ...

Page 5: ... settings 121 8 2 5 Open Protocol settings 121 9 STATISTICS 122 9 1 Exporting the Graph 130 9 2 Statistical Computation 131 9 2 1 CNOMO standard E41 32 110N 131 9 2 2 ISO standard 133 9 2 3 NF standard E 60 181 134 9 2 4 Normal Distribution Test Population under 50 measurements Shapiro Wilk test 134 9 2 5 Normal Distribution Test Population under 50 measurements Chi Squared test 136 9 2 6 Q544000 ...

Page 6: ...Page 6159937790 12 03 2018 6 184 03 2018 6 184 SAFETY INFORMATION WARNING PLEASE CAREFULLY READ THE DELTA WRENCH SAFETY INFORMATION No 6159920940 PRIOR TO USE THE PRODUCT AND PAY ATTENTION TO THE SAFETY INSTRUCTIONS PROVIDED ...

Page 7: ...FORMATION according to European regulation 2006 66 EC BATTERY SPECIFICATION TYPE Lithium ion 3 6 V 2 9 Ah CELL WEIGHT 50 g Install the battery in the handle of the Delta Wrench see the picture below NOTE Once removed dismiss the wasted batteries depending on local regulations Battery ...

Page 8: ...Adjustment and how to execute a Demo test Chapter 6 Pset This part details all the parameters and tightening strategies available for a tightening or quality control program Chapter 7 Offline mode This part describes how to create Psets offline without a Delta Wrench connected to the PC Chapter 8 Delta Wrench settings This part leads the operator in all the settings of the Delta Wrench in order to...

Page 9: ... 20 of FSD Minimum angular speed 3 s Angle measurement accuracy 3 s angular speed 15 s 4 0 15 s angular speed 30 s 1 5 30 s angular speed 150 s 4 0 Maximum angular speed 150 s Stability of zero offset with temperature 0 1 of FSD ºC Results memory capacity 1000 Unit of measurement supported N m kgf m kgf cm lbf ft lbf in ozf ft ozf in kp m dN m BATTERIES Battery power supply Rechargeable battery Li...

Page 10: ...0 Ø 55 Ø 55 Ø 28 4 7 Dimension C and D are the maximum dimensions for the Delta Wrench 800 Nm models they correspond to the maximum diameter of the transducer Dimension B is the standard arm measured at the center of the end fitting tool these data are used to calculate the torque correction coefficient when an extension is used This dimension is calculated for the standard end fitting tools if a ...

Page 11: ...dBm typ 802 11a n OFDM 15dBm typ o Receive input level max 10 dBm ZigBee radio module optional o Type Based on the Ember EM351 or EM357 single chip ZigBee solutions o Frequency 2 4 GHz ISM Band 250 kbit s over the air data rate 16 channels IEEE802 15 4 Channel 11 to 26 o RF output power 3 dBm output power 8 dBm in boost mode SYSTEM REQUIREMENTS Below are the PC minimum requirements for installatio...

Page 12: ...ety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements The Delta Wrench is marked with the following symbol The Delta Wrench may be operated in the following countries Country ISO 3166 2 letter code Country ISO 3166 2 letter code Country ISO 3166 2 letter code Country ISO 3166 2 letter code Austria AT Germany DE Malta MT United Kingdom GB B...

Page 13: ...under control The test results can be retrieved by the Delta Wrench management software DeltaQC exported to Microsoft Excel and then printed according to the customer needs 2 1 Models The Delta Wrench is an instrument designed to execute tightening operations and quality control test on joints The Delta Wrench torque angle models feature a gyroscope to provide also angle measurement and thus provi...

Page 14: ...ODULE Delta Wrench 30 A WLAN P N 6151657850 Delta Wrench 150 A WLAN P N 6151657860 Delta Wrench 150 A WLAN short P N 6151657890 Delta Wrench 200 A WLAN P N 6151657690 Delta Wrench 400 A WLAN P N 6151657870 Delta Wrench 500 A WLAN P N 6151657700 Delta Wrench 800 A WLAN P N 6151657880 TORQUE MODELS WITH ZIGBEE RADIO MODULE Delta Wrench 30 ZigBee P N 6151658000 Delta Wrench 150 ZigBee P N 6151658010 ...

Page 15: ...ench 800 AV WLAN P N 6159352410 NOTE The number inside each model indicates the Delta Wrench torque capacity NOTE For starting to work with the Delta Wrench immediately refer to the paragraph Getting Started with Delta Wrench 2 2 Battery The Delta Wrench is powered by its battery To install or replace the Delta Wrench battery perform the following procedure 1 Turn off the device 2 Unscrew the plug...

Page 16: ...Wrench battery from the battery charger then disconnect the battery charger from the AC power Wait few minutes Thus reconnect the battery charger to the AC power and the Delta Wrench battery to the battery charger and check if the problem gets solved NOTE In case of Error disconnect and then reconnect the Delta Wrench battery to the battery charger and check if the problem gets solved The Delta Wr...

Page 17: ...ZIGBEE Radio Module The ZIGBEE Radio Module is an optional module that provides a bidirectional communication with an ELIT PC either by means of an ELITBOX or an ELITKEY refer to the picture below NOTE For further details about the ZIGBEE settings refer to the paragraph ElitBox WLAN radio module Access point Remote device Network ELIT PC ELITKEY ZIGBEE radio module ELITBOX ZIGBEE radio module ELIT...

Page 18: ...tools is available Open end Box end Flared end Reversible ratchet Blanck end This tool can be welded to customized Delta Wrench extensions This can be helpful in order to maintain the end fitting tool recognition function when using the extension NOTE Each end fitting tool contains a RFID TAG which stores a number that can be programmed by the DeltaQC software The Delta Wrench uses this number to ...

Page 19: ...essive bar This bar gets filled by increasing the torque or the angle depending from the strategy and leads the operator to reach the target value Battery charge It indicates the battery charge level Batch count Number of the current tightening over the job step total tightenings The display background color changes according to the tightening phase and result White Default color for all the menus...

Page 20: ...c paragraphs related to the various tests available on the Delta Wrench 3 4 Mini USB Port The mini USB port is available for programming the Delta Wrench with DeltaQC software For further details refer to the paragraph Connecting to the Delta Wrench It is used also for firmware upgrade reserved for authorized Desoutter Service Personnel Icon Name Description ON ENTER Switch on the Delta Wrench ent...

Page 21: ...w of curves from the Delta Wrench Settings of the Delta Wrench NOTE DeltaQC saves the tightening programs results and curves in a local database 4 1 Software Installation NOTE Installation must be executed with PC administrator rights Running the software also requires administrator rights or the PC administrator password is needed when the software is started NOTE Do not install the software from...

Page 22: ...aracterized by a version equal to 3 4 6 or previous BEFORE executing the new setup it is MANDATORY uninstalling the previous version by acting on the control panel as explained in the following procedure Open the Control Panel and click on Programs The following screen is shown Click on Programs Click on Programs and Features ...

Page 23: ...ltaQC from the list Click on the right button of the mouse and finally select Uninstall in order to uninstall DeltaQC from the PC After clicking on Uninstall the following pop up is shown Click on Yes in order to confirm uninstalling the DeltaQC After clicking on Yes refer to the above pop up Windows Installer is preparing to remove the DeltaQC The following pop up are shown till the DeltaQC is co...

Page 24: ...g systems Windows 7 Windows 8 Windows 8 1 and Windows 10 run the executable file by clicking on the right button of the mouse and selecting Run as administrator To install DeltaQC Software insert either the CD or the USB key in the PC In the first case after inserting the CD in the PC the following pop up is shown according to Autoplay Settings set on the PC Click on Run StartCD vbs and wait for t...

Page 25: ... the second case after inserting the USB key refer to the figure on the right in the PC the following pop up is shown according to Autoplay Settings set on the PC Double click on Open folder to view files The following folder is shown Double click on Open folder to view files ...

Page 26: ... wait for the following window Install DeltaQC Software Firstly click and read the ReadMe file containing information about the installation Then click on Install in order to start the installation wizard for the DeltaQC Software View User Manual Open the Delta Wrench User Manual in PDF ReadMe Install ...

Page 27: ...018 Contact US It shows the Desoutter contact details Register DeltaQC Software It provides the website link to register the DeltaQC Software Registration must be executed after the installation Refer to the end of this chapter for further software registration details ...

Page 28: ...Part Number Issue Date Page 6159937790 12 03 2018 28 184 03 2018 28 184 Follow the installation steps described below This message is shown according to the User Account Control settings ...

Page 29: ...Part Number Issue Date Page 6159937790 12 03 2018 29 184 29 184 03 2018 Enter Name and Company Organization Default installation folder recommended ...

Page 30: ...eated on the desktop NOTE It is recommended to install the SQLServer2014 Express Edition at the end of the DeltaQC Software installation To install SQLServer2014 Express Edition setup double click on the shortcut created on the desktop see the figure on the right and follow the setup procedure After double clicking on the SQLServer2014 Express Edition setup shortcut the setup icon on the right is ...

Page 31: ...es the setup icon above mentioned on the toolbar After selecting New SQL Server stand alone installation or add features to an existing installation a new process icon see the icon on the left is displayed on the toolbar close to the process icon above mentioned 1 Select Installation section 2 Select New SQL Server stand alone installation or add features to an existing installation ...

Page 32: ... not connected this screen is displayed Click on Next to continue the SQLServer2014 Express Edition setup installation procedure After carefully reading the License terms check the box I accept the license terms to continue the SQLServer2014 Express Edition setup installation procedure ...

Page 33: ...ssue Date Page 6159937790 12 03 2018 33 184 33 184 03 2018 Select the Express feature to be installed Specify the name and instance ID for the instance of SQL Server Instance ID becomes part of the installation path ...

Page 34: ...Part Number Issue Date Page 6159937790 12 03 2018 34 184 03 2018 34 184 ...

Page 35: ...After clicking on Close key the following screen is shown Click on Close button placed on the right upper corner of the above screen in order to close the SQL Server installation Center page SQL Server 2014 installation is completed successfully Click on Close Close button ...

Page 36: ... SQLServer_2014_Express Edition folder After installing DeltaQC Software the program is added to the Start Program Desoutter DeltaQC menu a desktop icon is created as well NOTE The first time DeltaQC Software is executed it is MANDATORY to register it refer to the paragraph Software registration for further details Select and delete the highlighted items ...

Page 37: ... Continue in demo mode to skip the registration and working in demo mode the registration can be done later To proceed with the registration take note of the Public KEY given in the form above and click on the link www desouttertools com licensing The following window is shown Login or create a new account Public KEY Click to register Registration instructions Continue in demo mode ...

Page 38: ...018 38 184 Create a new account if it is not created yet Enter your information and click on Submit The following confirmation message is shown On the email address given in the account above a link is sent Click on the link provided Submit Click on home to login ...

Page 39: ...ect License Management from the same window it is possible either to edit the profile information or to open the Desoutter contact form Enter the Serial number and the Key License number provided on the installation CD Login License management Edit profile Contact Desoutter Serial number written on the CD Key License number written on the CD ...

Page 40: ... 03 2018 40 184 Click on Submit and the following window is shown Click either on Add to proceed with the registration or on Delete to delete the serial number and key already entered After clicking on Add the following screen is shown Add PC name Public key ...

Page 41: ...ated by the DeltaQC registration form and the PC name choose any name and click on Submit to get the registration code Copy the above Registration code in the DeltaQC registration form and click on Register to complete the registration Registration code Enter the Registration code Click on Register ...

Page 42: ... number of days that remain for the trial period is shown on the bottom part of the DeltaQC Software page refer to the picture below 4 1 3 DeltaQC Free version When the trial period expires the software turns from Demo into Free version The Free version has a limited set of function It is possible only to define tightening programs Pset review the results from the Delta Wrench exporting them in an...

Page 43: ... the software is connected with the Delta Wrench 4 1 5 DeltaQC software upgrade In case a new version of the DeltaQC Software is available the new installation wizard automatically overwrites and upgrades the previous one In case of the new version features a new database structure the first time the new version is launched a database migration wizard is automatically started Click on Start and wa...

Page 44: ...r commands may be hidden or disabled if not supported by your version of the Delta Wrench Working in the Delta Wrench Map area Online mode all the data are directly written in the Delta Wrench connected Working Offline it is possible to define the test programs and transfer them to the Delta Wrench at a later time The DeltaQC stores the following data in a local database Test programs Psets Test r...

Page 45: ...t Tree Enable disable the Assembly line area It contains the list of the tightening programs and tools created in Online Offline mode Details Enable disable the Assembly line details area It details the items selected in the Assembly line area Log area Enable disable the Log area that lists the list of the log messages All Enable disable all the possible items in the main menu Restore default layo...

Page 46: ...embly Line Pset area with the relative Search function Enter the search criteria and click on Find to filter the items displayed according to the criteria entered Click on Clear to reset the filter and display all of the items This function searches also strings partially included in the items for example looking for the word tight searches also items containing the word tightening or tighten the ...

Page 47: ...data either from the PC to the Delta Wrench or from the Delta Wrench to the PC Real Time The Real Time option allows the operator to display curves either in real time during Delta Wrench operations or at the end of tightening For further details refer to the paragraph Real Time option Options The Options tab sets the DeltaQC language and enables disables the log file Furthermore a list of availab...

Page 48: ...ation and settings for Delta Wrench Refer to the paragraph Delta Wrench Settings for further details Bench programming This icon is reserved for the use of the DeltaQC with the Delta Cart thus it is not used for the Delta Wrench Results Viewer This icon opens the Results Viewer page Refer to the paragraph Results Viewer for further details Curves Viewer This icon opens the Curves Viewer page Refer...

Page 49: ... programs directly on the instrument The Online mode provides also shortcuts to Delta Wrench configuration results and curves viewers The Online mode adapts and slightly change its submenus according to the specific Delta Wrench connected Click on the minus or plus symbols to close and open menus and double click on function names to open the corresponding function NOTE Refer to the paragraphs ded...

Page 50: ...tems Psets Tools Results and Traces to be transferred from the Delta Wrench to the local database placed on the PC and click on Save to confirm Psets can be marked with three different icons The Pset is already present in the database and it is updated if some of its parameters have been changed The Pset has been created directly on the Delta Wrench and it is added to the database In the database ...

Page 51: ...s available only if there is a relevant Route for the new Pset Tool In the figure above only the last Pset can be added to a Route When clicking on the Add to Route key the following screen is shown NOTE The route must be defined offline with at least one item already linked Empty routes are not shown here Select the Route and click on Confirm to save Add to Route New items 1 Select a Route 2 Conf...

Page 52: ...Wrench type Nominal torque This value is the capacity value written on the Delta Wrench Generally it differs slightly from the real capacity of the Delta Wrench specified in the Max Torque Min Torque Minimum load of the Delta Wrench that is equal to the 1 of the Max torque Max Torque Torque capacity of the Delta Wrench Overload torque Maximum torque applicable to the Delta Wrench without producing...

Page 53: ... the upper area of the Report provides functions to print the report or export it in Excel or PDF file 4 3 Language settings in DeltaQC It is possible to set the language from the Options Change language menu NOTE After changing the language restart the software to make the change effective Export the Report in Excel or PDF file Transducer Report ...

Page 54: ...and the Delta Wrench is via USB cable WARNING Disconnect the USB cable to perform a test a warning is shown on the display if the USB is connected After connecting the Delta Wrench to the PC with the DeltaQC software for the first time select Scan refer to the screen below After selecting Scan the following screen is shown Click on Scan Scan ...

Page 55: ...ps Launch the DeltaQC software Turn on the Delta Wrench and wait for its startup the main menu is shown on the display Connect the Delta Wrench to the PC through USB cable with the Delta Wrench already turned on Click on the arrow of the Connect icon placed on the main toolbar and select USB to establish the connection between the Delta Wrench and the PC 1 Select the Delta Wrench 2 Click on Select...

Page 56: ...tween the Delta Wrench and the PC it is also possible to right click on USB icon in the Assembly Line area refer to the screen below When the Delta Wrench is connected the Connect icon is disabled and the Disconnect icon is active 1 Right click on USB icon 2 Select USB Online mode Disconnect icon Online mode ...

Page 57: ...click on Log area command placed in View option of the toolbar refer to the paragraph Menu list for further details A Log file is automatically created in a subfolder of the installation directory of the DeltaQC typically C Program Files Desoutter DeltaQC Log NOTE A new file is created each day the software is used the old files can be deleted NOTE The Log file s option can be enabled or disabled ...

Page 58: ...of the Open Protocol for further details about the Open Protocol refer to the paragraph Working with open Protocol NOTE The Real Time option is available during the trial period of the DeltaQC Software Once the trial period expires the Real Time option is available only for Advanced version of the DeltaQC Software NOTE The Real Time option works ONLY when DeltaQC Software is in offline mode Once D...

Page 59: ...a Wrench configured for that specific section Do the following steps in order to work with Real Time option 1 Select the network whereby DeltaQC Software communicates with Delta Wrench At this purpose click on the drop down list placed on the Curves viewer toolbar of the networks detected by the system NOTE Properties button is for information purposes only After clicking on it the operator views ...

Page 60: ...ion Test section The Configuration section includes four areas and each of them corresponds to a specific Delta Wrench To configure the Delta Wrench it is MANDATORY to define the following fields Working Mode Select between Real Time Real Time option displays curves in real time during Delta Wrench operations End of Tightening End of Tightening option displays curves only at the end of the tighten...

Page 61: ...l Time IP Address Specify the IP Address of the Delta Wrench Port Number Specify the Port Number of the Delta Wrench Test button Once inserted the IP Address click on Test button in order to verify the communication between DeltaQC Software and Delta Wrench Once configured the Delta Wrench flag the related checkbox see the following screen in order to enable it NOTE If the operator changes any con...

Page 62: ...ress in the related box and finally click on Start button At the end of the network diagnostic test a feedback summarizes the analysis done 3 Once configured a specific Delta Wrench click on Apply button placed on the right bottom corner of the above Device Configuration screen in order to save it NOTE Once defined a Delta Wrench configuration it is kept in memory regardless of Delta Wrench connec...

Page 63: ... 63 184 63 184 03 2018 The following screen is displayed 4 Click on Start button in order to connect the Delta Wrench with the DeltaQC Software Configuration data Start button After clicking on Start button the Stop button gets active Parameters list ...

Page 64: ...ation refer to the paragraph Pset Select the configured Pset manually in the Pset menu from the main menu of the Delta Wrench Finally click on Start placed on the right lower corner of the above Pset menu 6 The DeltaQC Real Time Monitor shows the following screen NOTE The above example refers to a Torque Time control strategy in fact the Angle Parameters see the Pset parameters section are equal t...

Page 65: ... displays also the Angle Parameters listed in the Pset parameters section see the screen below 7 Do the test tightening If the control strategy of the Pset selected is Torque Time the following screen is displayed Pset parameters section Torque Target line Tmax line Tmin line Amin line Amax line Angle Target line The blue line indicates the tightening trend in real time ...

Page 66: ...r the maximum torque the Torque Result section is red colored When the Torque Result section is yellow colored the maximum torque reached is lower than the minimum torque NOTE The Angle Result section is empty due to the fact that the control strategy of the Pset selected is Torque Time NOTE Before clicking on Close button placed on the Curves viewer toolbar it is NECESSARY to click on Stop button...

Page 67: ...ayed At the end of the test tightening Torque Status Date and Result ID update the Torque Result Parameters section and Angle Status and Angle Result update the Angle Result Parameters section according to the final outcome The blue line indicates the tightening trend in real time Torque Result Parameters Torque Result section Angle Result Parameters Angle Result section Close button ...

Page 68: ... case the maximum torque maximum angle reached is over the maximum torque maximum angle the Torque Result section Angle Result section is red colored When the Torque Result section Angle Result section is yellow colored the maximum torque maximum angle reached is lower than the minimum torque minimum angle NOTE Before clicking on Close button placed on the Curves viewer toolbar it is NECESSARY to ...

Page 69: ... information NOTE Leave the Delta Wrench in a fixed position without applying any torque to the transducers during the power on this permits proper Automatic Zero Adjustment of the transducer and gyroscope At the end of the zero adjustment process the OK is displayed to indicate the process has been completed in case of error during the zero adjustment a message Error Torque or Error Zeroing Gyro ...

Page 70: ...his menu shows the last 99 Pset results NOTE After 90 seconds of inactivity the Delta Wrench enters the Power Save Mode reducing the display brightness Press any button on the keyboard to exit the Power Save Mode After about 5 minutes of inactivity the Delta Wrench switches off automatically this function is disabled while the Delta Wrench is performing a test or when it is connected to the DeltaQ...

Page 71: ...rocess are updated since the Manual Zero Adjustment process is OK The operator can proceed with the measures Angle OK OK 2 Torque OK NOK In this case since the Torque measured during the Manual Zero Adjustment is NOK the Angle during the Manual Zero Adjustment is not measured The Delta Wrench takes in account the last previous valid values measured The operator can proceed with the measures Angle ...

Page 72: ...to start the test NOTE The Demo Mode measurement unit can be set in the Settings menu of the Delta Wrench 5 2 1 Track Track mode can be used to execute a very simple tightening operation in which the operator tightens the screw at the desired torque monitoring the torque applied on the Delta Wrench display In Track mode the Delta Wrench displays the applied torque in real time Torque can be applie...

Page 73: ...and angle in real time starting from the Min Load value and the peak value measured on the torque is frozen on the display A new cycle starts when the applied torque is released and applied again over the Min Load of the Delta Wrench which is the 1 of the Delta Wrench maximum torque capacity The angle calculation is reset when a new cycle is started By clicking on OK on the Delta Wrench keyboard t...

Page 74: ... frequency tone Display color Blue Default color Green Target value is reached within 5 of the specified value Red Torque over than 105 of the target value Vibration Vibration is available only for the following Delta Wrench models TORQUE ANGLE MODELS WITH VIBRO and TORQUE ANGLE MODELS WITH VIBRO AND WLAN RADIO MODULE The Delta Wrench starts vibrating after getting 95 of the target torque During t...

Page 75: ... the torque result Tightening direction It must be clockwise Buzzer High tone when the target angle is reached Low tone when the target angle is not reached Display color Blue Default color Green Target angle is reached Red Target angle not reached Vibration Vibration is available only for the following Delta Wrench models TORQUE ANGLE MODELS WITH VIBRO and TORQUE ANGLE MODELS WITH VIBRO AND WLAN ...

Page 76: ... color Green Residual torque measured is between the minimum and maximum torque Red Residual torque measured is either lower the minimum torque or higher the maximum torque Furthermore the red screen is lit when the residual torque point is not detected Vibration Vibration is available only for the following Delta Wrench models TORQUE ANGLE MODELS WITH VIBRO and TORQUE ANGLE MODELS WITH VIBRO AND ...

Page 77: ...Wrench display is as follows Torque and angle The torque is shown at torque peak the angle at angle peak Once the operator starts applying torque the angle is reset only in one of the following cases after clicking OK on Delta Wrench display also the displayed torque value is reset after releasing the wrench at a torque lower than its Min Load and then starting a new tightening in the opposite dir...

Page 78: ...ting a new Pset either click on Parameter set icon placed in the Build area or right click on Pset placed in the Assembly Line area thus click on Create a new Pset refer to the following screen The following screen is shown Select the Pset Number it is not possible to use numbers already assigned to other Psets and insert the Pset Name then click on OK icon to confirm By default it is assigned the...

Page 79: ...ssue Date Page 6159937790 12 03 2018 79 184 79 184 03 2018 After clicking on OK proceed programming the Pset Select the Control Strategy The parameters change according to the Control Strategy and the device version ...

Page 80: ...paste or delete one more Psets To clone a Pset select it then click on Copy icon Finally click on Pset placed in the Assembly Line area and click on Paste icon Select icon the last icon of the Management area allows to delete more than one Pset at the same time After click on Select icon the following pop up is displayed Select the Psets to be deleted ...

Page 81: ... a Min load error message is shown on the display Angle threshold For strategies that include the angle measurement this parameter specifies the torque value from which the measure of the angle starts Min torque Lower torque limit Target torque Torque value set by user as tightening goal This parameter is available only in the Production Torque Time and Production Torque Angle strategies Max torqu...

Page 82: ...e strategy Production Prevailing Torque Automatic compensation it is the torque result of the first stage of the strategy Select Min Max or Average to calculate the Drag torque value during the first stage of the strategy Prevailing min torque Valid only for the strategy Production Prevailing Torque Automatic compensation it is the Drag torque lower limit of the first stage of the strategy Prevail...

Page 83: ...d in the first stage of the strategy Prevailing max angle Valid only for the strategy Production Prevailing Torque Automatic compensation it is the upper limit of the angle interval during which torque values have to be checked in the first stage of the strategy Final min angle Valid only for the strategy Production Prevailing Torque Automatic compensation it is the lower limit of the angle interv...

Page 84: ...continuously stop the vibration with one of the following procedures do a new tightening press OK the Delta Wrench is ready for a new measurement press CL the Delta Wrench is out of the Pset Set Vibration start or Vibration start Nm parameter In case of Production Torque Angle control strategy the Delta Wrench starts vibrating after getting the percentage or torque related to the vibrating target ...

Page 85: ...rque Automatic compensation the Delta wrench starts vibrating after getting the percentage or torque related to the target torque During the test if the tightening is within the limits the vibration is continuous In case the tightening is out of the limits the vibration is alternate At the end of the test if the tightening is OK the Delta Wrench vibrates for three times at a specified interval 1 s...

Page 86: ...ta Wrench is ready for a new measurement press CL the Delta Wrench is out of the Pset 6 4 Time End cycle time This parameter is applied when the torque goes down the cycle start and reaches the target torque value the default value is 0 1 second Minimum value 0 1 Sec Maximum value 5 Sec This parameter is not used for residual torque strategies Abort cycle time This parameter is applied when the to...

Page 87: ...he Pset must be executed Maximum value 99 NOTE If the Batch count is disabled the Batch status in the tightening results is always OK By enabling the Batch count and setting the Batch size to 1 it is possible to have the Batch result OK only if the Pset gives result OK If the Batch size is greater than 1 the Batch result is OK only if all of the Pset give result OK Cycle start Target torque Abort ...

Page 88: ...ens a screw that is already tightened the torque increases with just a little rotation or without any rotation of the screw This function monitors this event and shows an error message on the display Enable the flag to activate this function and specify the Check RE HIT value that is typically set to few degrees If the torque reaches the Min Torque value within this angle the error message RE HIT ...

Page 89: ...018 1 By selecting the Pset manually with the keyboard Controller Configuration Source Type set to Keyboard 2 By starting the Pset automatically inserting the end fitting tool with RFID TAG corresponding to the Pset number Controller Configuration Source Type set to Tag ...

Page 90: ...ed and click on Store to save If the Source type is set to Keyboard select the Pset manually in the Pset menu from the main menu of the Delta Wrench If the Source type is set to Keyboard and the Tag required is enabled the Pset is selected manually by the keyboard but it starts only if the end fitting tool with Tag identifier corresponding to the Pset number that is plugged into the Delta Wrench ...

Page 91: ...rom the list finally click on Store During the Pset execution the display shows the torque and angle values and the tightening direction Pset name Torque and Angle values The arrow under the Nm label indicates if the result is considered on the torque peak or angle peak when applicable At the end of a Pset execution press the OK button on the keyboard to reset the torque and angle values to zero R...

Page 92: ... bar is shown only for Production strategies At the end of the tightening operation additional information are displayed Torque peak For residual torque angle test strategies it shows the maximum torque reached during the test the torque result is the residual point that is normally lower than the peak value Details of Not OK If the torque and or angle are greater smaller than the limits specified...

Page 93: ...ighten because an additional information angle is used during the tightening process Using this method it is possible to detect eventual problems on the joint refer to the above examples a Torque is correct but angle is too short Misalignment problem The hole is not completely threaded or it is not deep enough The bolt is stopped by oil in a dead hole There is dirt in the threads The threads are d...

Page 94: ...is strategy leads the operator in reaching the desired target torque without any angle reading It is enough to define the Cycle start Minimum Torque Target Torque and Maximum Torque and the Change Screw Torque The green area identifies the OK result area If the torque goes over the change screw value a message is shown on the Delta Wrench display in order to advise the operator to replace the scre...

Page 95: ...ragraph Vibration parameter NOTE Vibration is available only for the following Delta Wrench models TORQUE ANGLE MODELS WITH VIBRO and TORQUE ANGLE MODELS WITH VIBRO AND WLAN RADIO MODULE 6 8 1 2 Torque Angle This strategy leads the operator in reaching the desired target torque and monitoring the angle The Angle threshold parameter is the threshold from which to start angle measurement normally se...

Page 96: ...s follows Buzzer The beep emitted by the buzzer starts when the torque goes over the Cycle Start value and it increases its signal when approaching the target At the end of the tightening operation three more beeps inform the operator of the end of the operation if the torque or angle goes over the maximum values the beep is repeated at high frequency to indicate the error For information on the v...

Page 97: ...torque angle limits the result is taken at the torque peak or angle peak as specified in the Pset options If the torque angle goes over the limit the result is taken as follow The Delta Wrench display background is colored as follows Blue Default color used for Pset execution Green The display turns green if the test ends with OK result Red Torque and or angle over the maximum limits Torque peak s...

Page 98: ... for the following Delta Wrench models TORQUE ANGLE MODELS WITH VIBRO and TORQUE ANGLE MODELS WITH VIBRO AND WLAN RADIO MODULE 6 8 1 4 Prevailing Torque Automatic Compensation The purpose of the present strategy is to reach the desired Target torque and to verify whether torque values result within configured limits during a pre established angle interval This strategy execution consists in two st...

Page 99: ... the result is NOK the beep is repeated at high frequency to indicate the error Torque and Angle phase the second stage of the strategy behaves like a Torque Angle strategy where a desired Target torque must be reached within a specific angle interval The displayed torque is the torque peak Drag torque depending on the compensation option selected in the Pset The second progress bar indicates the ...

Page 100: ...ty Control Strategies Quality Control strategies are not the strategies used to tighten a screw they are used to check tightening operations already performed measuring the residual torque The strategies for evaluating residual torque can be divided in two main categories Residual Check Angle it measures the torque necessary to rotate the screw further measuring it at the specified angle Peak Torq...

Page 101: ...ximum torque measured if the breakaway point is not detected or if the torque goes over the Change Screw value If during the residual torque check the operator goes over the Change Screw value a message is shown on the Delta Wrench display to indicate that the screw must be replaced with a new one At the end of the test the Delta Wrench display background is colored as follows Blue Default color u...

Page 102: ...ench display to indicate that the screw must be replaced with a new one The Delta Wrench display background is colored as follows Blue Default color used for Pset execution Green The display turns green if the torque measured at the target angle is between the minimum and maximum torque Red The display turns red if the torque result is below the minimum or over the maximum torque The buzzer is act...

Page 103: ... screw must be replaced with a new one The Delta Wrench display background is colored as follows Blue Default color used for Pset execution Green The display turns green if the torque peak is between the minimum and maximum torque Red The display turns red if the torque peak is below the minimum or over the maximum torque The buzzer is activated as follows Buzzer The beep emitted by the buzzer sta...

Page 104: ...he Delta Wrench The database stores also all the results up to 32000 downloaded from the Delta Wrench Refer to the paragraph Results Viewer for further details about how to download results from the Delta Wrench to the database To work in this mode disconnect the Delta Wrench from DeltaQC and select then Database menu When creating a Pset an additional field is shown to select for which device the...

Page 105: ...o the Delta Wrench It is possible to create various Routes up to 32 000 to transfer different set of test to different Delta Wrenches Select the Route menu in the Offline area The Routes already created are shown on the right For creating a new Route either click on Route icon placed in the Build area or right click on Route placed in the Assembly Line area thus click on Create a new Route refer t...

Page 106: ...select the Route Number it is not possible to use numbers already assigned to other Psets insert the Route Name and enter the Route Description then click on OK icon to confirm By default it is assigned the first Route Number available 1 Select the Route Number 2 Insert the Route Name 3 Enter the Route Description 4 Click on OK to confirm 5 ...

Page 107: ...84 03 2018 After clicking on OK the following screen is shown Select the Linked Psets folder to add or delete the Pset s to the Route Route data These keys change the order of the Psets Tools linked to the Route Add Pset s Delete Pset s Psets belonging to the Route ...

Page 108: ...o delete an item from the Route s Click on Save to save the data When adding an item to the Route the following screen is shown Select what to add to the Route and click on Confirm to save NOTE If a large number of Pset is present in the list use the search function to filter it NOTE It is possible to add up to 200 Psets in a Route Search functions Confirm Select what to add to the Route ...

Page 109: ...on Route placed in the Assembly Line area and click on Paste icon Select icon the last icon of the Management area allows to delete more than one route at the same time After click on Select icon the following pop up is displayed Select the routes to be deleted NOTE In the lower section of the above pop up Select all button and Unselect all button respectively select all the tools and unselect all...

Page 110: ...9937790 12 03 2018 110 184 03 2018 110 184 After selecting the routes to be deleted Delete button placed in the right lower corner of the following pop up gets active click on it in order to delete the selected route s Delete button ...

Page 111: ...Route and click on Save to send it to the Delta Wrench NOTE When the Route is sent to the Delta Wrench all the Psets previously stored in the Delta Wrench memory are deleted If the user wants to keep a copy of the existing Psets currently in use on the Delta Wrench he must save them to the database before sending the Route to the Delta Wrench refer to the paragraph Online mode for further details ...

Page 112: ... Delta Wrench Factory Settings 8 1 1 Language To set the Delta Wrench display language select Settings Language from the Delta Wrench main menu Select the language and confirm with the OK button placed on the keyboard NOTE It is also possible to set the language through DeltaQC refer to the paragraph Delta Wrench display language for further details 8 1 2 Date time To set the Delta Wrench date and...

Page 113: ... Wrench ElitBox parameters select Settings ElitBox from the Delta Wrench main menu After selecting ElitBox option refer to the above screen it is possible to set a bidirectional communication with an ELIT PC either by means of an ELITBOX or an ELITKEY In fact by clicking on ElitBox option the following screens are shown ElitBox option either enable or disable this function Report mode option allow...

Page 114: ...on forces the pairing with the ELITBOX ELITKEY provided the pairing is already activated on the ELITBOX ELITKEY for further details about the ELITBOX ELITKEY refer both to ELITBOX User Guide and ELITKEY User Guide 8 1 4 2 WiFi for models with WLAN radio module For the Delta Wrench equipped with a WLAN radio module there the WIFI section Selecting this menu item the current Delta Wrench IP address ...

Page 115: ... 12 03 2018 115 184 115 184 03 2018 8 2 Delta Wrench Controller Setup The Controller icon active only in Online mode allows the user to enter the instrument settings NOTE The Delta Wrench must be connected to the DeltaQC to access this menu ...

Page 116: ...Page 6159937790 12 03 2018 116 184 03 2018 116 184 8 2 1 Configuration By selecting the Configuration submenu the following window is shown 8 2 1 1 Delta Wrench name Name Name reported in the Assembly line area of the DeltaQC ...

Page 117: ...n options Results confirmation option Select between Never All the tests executed are acquired as test result Always At the end of each test the Delta Wrench asks if the result must be considered or discarded NOK only At the end of each Not OK test the Delta Wrench asks if the result must be considered or discarded If the result is discarded the batch count if enabled is not incremented 8 2 1 5 Ba...

Page 118: ... be started is selected by the Delta Wrench keyboard Tag The Pset in automatically started inserting the end fitting tool in the Delta Wrench The Pset number is chosen by the number written in the end fitting tool RFID TAG WLAN The Pset is started by the remote device connected via WLAN 8 2 1 9 Tag required Tag required If enabled the Pset is started only if the end fitting tool plugged into the D...

Page 119: ...This parameter allows enabling or disabling the warning message when the Change screw torque is reached during the execution of a Pset In the case Change screw check is set to Disable a popup message is shown on DeltaQC that informs that the operator may damage the tightened screw without receiving any warning 8 2 1 12 Power off minutes Power off minutes This parameter allows setting the power off...

Page 120: ... to set the number of results before wrench lock by selecting among the following options 0 50 100 250 500 By default the number of results before wrench lock is equal to 500 NOTE The option WLAN Open Protocol number of results before wrench lock is disabled if it is set to 0 NOTE It is necessary to disable the radio module connection before saving the WLAN Open Protocol wrench lock parameter The ...

Page 121: ...and the curves stored in the Delta Wrench memory 8 2 4 WLAN settings From this menu it is possible to configure the WLAN radio module for Delta Wrench models equipped with WLAN radio module Refer to the paragraph WLAN Communication Protocol for further details 8 2 5 Open Protocol settings From this menu it is possible to configure the Open Protocol It allows a remote device to interface with the D...

Page 122: ...ted either on the results stored into the Delta Wrench or on the results located into the database Database statistics In Offline mode click on Statistics Delta Wrench statistics Connect to the Delta Wrench download the results and then click on Statistics Offline mode Open Statistics Online mode Open Statistics ...

Page 123: ...n Select the Check Cmk Cpk or SPC Select the Standard ISO CNOMO E41 32 110N NF E 60 181 Normal distribution test Shapiro Wilk Normal distribution test Chi Squared Q544000 2004 Q544000 1990 This field selects the method used to calculate the statistical parameters refer to the next paragraphs of this chapter for further details about the statistical computation formulas used by the DeltaQC software...

Page 124: ...ame Size shown on the column on the right In Results section select the results to be used to calculate the statistics When all of the batches are selected highlighting a batch makes all of the related results highlighted automatically and it is possible to select all of them Psets Batches of test executed with the selected Pset Results associated to the selected Batch es Highlight a Batch Results...

Page 125: ...son they can not be selected After having set the Results page select the Values page to load and show the results NOTE After any change in the previous windows is made for instance changing the statistic type or including different batches click again on this folder to load the relevant results that are shown in the next folder Statistics Right click on the table to copy in the clipboard the resu...

Page 126: ...osen previously in the General page The main window shows the statistics associated to the results refer to the paragraph Statistical Computation for further details In the bottom part of the above screen the user can choose one of four graphs In each graph it is possible to zoom an area by selecting it with the mouse and browse the zoomed view by right clicking and moving the mouse The Graphical ...

Page 127: ...018 127 184 127 184 03 2018 The Capability chart shows all of the results in sequence The Histogram shows all of the results in a histogram graph detailing how many results fall into a certain interval Number of results that fall into the interval ...

Page 128: ... results of that batch are considered On the right the Remarks box details which rule s has been failed the test The Corrective action icons show if the tool process is OK or if it needs to be recalibrated increasing or decreasing the torque The exclamation mark is shown when the values are out of the tolerance limit if the exclamation mark is not shown the corrective action should be taken to pre...

Page 129: ...istic control rule and not the summary the graph shows only the relevant data By selecting the Dispersion is too large rule the R range graph is shown In the above chart the result is OK if the last range is within the range limit Range chart Maximum range Select Dispersion is too large Select a rule ...

Page 130: ...print the report Click on Save to export the graph into a JPEG file or Print to print the graph Click on Report to create the following report This report shows detailed information about the results The toolbar in the upper area of this report provides commands to print the report or to export it into an Excel or PDF file Scroll the Report for further details ...

Page 131: ...ich form the population 5 i d W Where K W W W range of measurements on each sample max value min value K number of samples of 5 measurements K d 864 0 645 1 326 2 5 coefficient for a 95 confidence threshold Instantaneous dispersion Di i i 6 D Process capability CAM i D IT CAM Where IT Tolerance Interval Max tolerance Min tolerance Testing the homogeneity of the population Each sample of measuremen...

Page 132: ...mber of measurements of the population Corrected overall standard deviation σ0 C 0 Where C is a function of the number of samples Number of samples Coefficient C 3 1 51 4 1 41 5 1 34 6 1 28 7 1 26 8 1 24 9 1 22 10 1 21 11 1 19 12 1 18 13 1 17 14 1 17 15 1 16 16 1 15 17 1 15 18 1 14 19 1 14 20 to 22 1 13 23 to 25 1 12 26 to 31 1 11 32 to 35 1 10 36 to 44 1 09 45 to 51 1 08 ...

Page 133: ...ied CAM The setting is correct if the Cpk is higher than the specified Cpk 9 2 2 ISO standard Standard deviation σ 1 1 2 N x x N i i Where N x x N i i 1 population mean xi population value N number of measurements of the population Process Capability Cp 6 IT Cp Where IT Tolerance Interval Max tolerance Min tolerance σ Standard deviation Coefficient of position and dispersion Cpk 3 3 min min max To...

Page 134: ...e ie ie N x x N i je e 1 where N is the size of the sample N e ie i S k S 1 2 1 i i 6 S D i D IT C AM where IT Tolerance Interval Max tolerance Min tolerance 1 1 2 N x x S N i i p N x x N i j e 1 3 3 min min max Tol X X Tol Cpk p S IT Cap 6 9 2 4 Normal Distribution Test Population under 50 measurements Shapiro Wilk test 1 Calculation of S2 N i i x x S 1 2 2 where N x x N i i 1 and N is the number...

Page 135: ...80 0 1334 0 1539 0 1630 0 1673 0 1691 0 1695 0 1691 7 0 0433 0 1013 0 1283 0 1415 0 1487 0 1526 0 1545 0 1554 8 0 0000 0 07111 0 1046 0 1219 0 1317 0 1376 0 1410 0 1430 9 0 0422 0 0823 0 1036 0 1160 0 1237 0 1286 0 1317 10 0 0140 0 0610 0 0862 0 1013 0 1108 0 1170 0 1212 11 0 0000 0 0403 0 0697 0 0873 0 0986 0 1062 0 1113 12 0 0200 0 0537 0 0739 0 0870 0 0959 0 1020 13 0 0000 0 0381 0 0610 0 0759 ...

Page 136: ... given in the following table N W95 15 0 881 20 0 905 25 0 918 30 0 927 35 0 934 40 0 940 45 0 945 50 0 947 9 2 5 Normal Distribution Test Population under 50 measurements Chi Squared test 1 Distribute into classes of at least 4 or 5 measurements 2 Calculate the mean and standard deviation mean N x x N i i 1 Standard deviation 1 1 2 N x x N i i 3 Calculate for each class limit li x l u i i ...

Page 137: ...surements for a normal distribution 1 i i i u F u F N n F ui Reduced table of normal distribution There is a 5 probability of not having a normal distribution if 2 is higher than 2 given in table below d 2 1 3 84 2 5 99 3 7 81 4 9 49 5 11 07 6 12 59 7 14 07 8 15 51 9 16 92 10 18 31 11 19 67 12 21 03 13 22 36 14 23 68 15 25 00 16 26 30 17 27 59 18 28 87 19 30 14 20 31 41 ...

Page 138: ...s the minimum value in the samples of the j th group The average value of the Wj is calculated as follows K W W j The σi is calculated as follows dn W i Where dn is calculated from the following table based on the number of samples N dn C 10 0 500 1 64 12 0 555 1 55 14 0 598 1 48 16 0 632 1 43 18 1 097 1 40 20 1 412 1 37 24 1 468 1 32 28 1 521 1 30 30 1 746 1 28 35 1 789 1 26 40 1 824 1 24 50 1 87...

Page 139: ... i LTL UTL CAM 6 Where LTL is the lower tolerance limit UTL is the upper tolerance limit The Cmk is calculates as follows 0 0 3 3 min LTL X X UTL C m m mk Where Xm is the average of the sample Q544000_2004 The dispersion for the j th group is calculated as follows j j Min Max W j Where Maxj is the maximum value in the samples of the j th group Minj is the minimum value in the samples of the j th g...

Page 140: ...2 059 30 100 2 326 110 5000 3 078 NOTE σi refers to the whole set of samples CAM is calculated as follows i LTL UTL CAM 6 Where LTL is the lower tolerance limit UTL is the upper tolerance limit The average of the Mj is calculated as follows N X M ij j Where Xij is the i th sample of the j th group Considering Mmin and Mmax as the minimum and maximum averages the Cmk is calculates as follows 3 3 mi...

Page 141: ...nch can store up to 1000 results when the memory is full the new results overwrite the oldest results stored To view the results stored on the Delta Wrench connect the instrument to the DeltaQC and click on the Result Viewer icon To view the results downloaded from the Delta Wrench and stored in the database work in Offline mode Delta Wrench connected with the PC Results Viewer icon Offline mode R...

Page 142: ... to the column selected All the information related to the tightening operation is displayed in the whole set of columns When working connected with the Delta Wrench if a Pset has been deleted after the test execution the related row is marked as deleted Select manually the tests Select deselect all the tests Search filter functions Device type in offline mode select Delta Wrench as Device type in...

Page 143: ...he test that made them After clicking on Pset Filter button the following pop up is shown Select the test to be reviewed and click on OK The Progress bar and the Results found options provide important data related to the results The Progress bar refer to the above screen is a graphical control element used to visualize the progression of the results downloaded when it is totally green all the res...

Page 144: ...e user to save the results list in an Excel xlsx file Manually select the result s to be saved Then click on Export button the following window is shown The File name is automatically assigned even if it is editable according to customer needs Select the Destination Folder and click on Save The Excel file is automatically open ...

Page 145: ...he Overload detected message Angle Status These fields indicate the result for the angle If the result is within the angle limits the status is OK If the Check Type in the Pset parameters is set to Torque the angle status is marked as OK regardless the angle is inside or outside the torque limits specified in the Pset Result number Progressive number automatically assigned by the Delta Wrench to e...

Page 146: ...Automatic compensation strategy this field indicates the torque result of the first stage of the strategy The Drag torque value depends on the option Min Max or Average selected in the Pset The last ninety nine results can be also shown on the Delta Wrench display Select Results in the main menu of the Delta Wrench For each result the following fields are shown Pset name Result status OK NOK Torqu...

Page 147: ...dest ones stored To view the curves stored on the Delta Wrench connect the instrument to the DeltaQC and select the Curves Viewer icon refer to the screen below Working in offline mode it is possible to display the curves downloaded from the Delta Wrench and stored in the database refer to the paragraph Transfer online data to the database An additional window is shown to select up to 25 curves Se...

Page 148: ...line mode the last curve performed can be recognized due to the LAST placed close to the curve number The Refresh key place on the left upper corner of the above screen refreshes the window in case a new curve is available When the Delta Wrench is not connected with the DeltaQC Software offline mode the Delete key placed on the right upper corner of the above screen is available Refresh key Select...

Page 149: ...ue Angle and Residual Torque Angle Automatic strategies It is possible to select the Torque curve Angle curve Torque Angle curve or both Torque and Angle curve on the same graph If limits and results are enabled they are shown in the graph The Result indicates on the curve the point where it is taken If the result is Not OK it will be marked with a red X refer to the example below Select what to v...

Page 150: ...oom in to navigate the graph right click on the curve and move the mouse pointer on the graph To zoom out to the whole curve press the left button of the mouse move the cursor up leftward and release the left button Right click to navigate in the zoom curve Select the area to zoom in 1 Click anywhere in the curve area 2 Move up leftward and release the left button ...

Page 151: ...37790 12 03 2018 151 184 151 184 03 2018 The curve parameters are shown on the left side To evaluate the curve in detail click on Show cursor to activate the cursor on the graph Curve data at the cursor position Cursor Show Hide Cursor ...

Page 152: ...s are available in the toolbar This key exports the curve values in an Excel file This key creates a Report The Report can be printed or exported into either Excel or PDF file by means of the icons placed in the report toolbar This key creates a jpg file of the curve Toolbar Report Scroll the Report for further details ...

Page 153: ...n screen Select the curves to be compared on the left side of the above screen refer to the Curves list Select the type of graph Torque Time Angle Time or Torque Angle by means of the Curve Type drop down menu All the parameters and results of the curves can be displayed in the Curves parameters section Click on the or icons to expand or collapse the nodes Select the curves to be compared Curves p...

Page 154: ...radio module allows the communication with a remote device The remote device for example can get information about the Delta Wrench status or start stop a Pset NOTE For further details about the protocol and the commands available to exchange data to from the Delta Wrench refer to the document Delta Wrench WLAN Protocol WLAN radio module Access point Remote device Network ...

Page 155: ...DeltaQC Connect the Delta Wrench to the DeltaQC and select the Controller WLAN settings menu The following window is shown Set the Status to Enabled to activate the WLAN radio module Enable disable the WLAN radio module WLAN radio module information At the end of data entry store the data inserted by clicking on Store key ...

Page 156: ... other hand it is possible to set manually the Internet Protocol configuration by disabling the DHCP Port number Specify the port number of the remote device that interfaces with the Delta Wrench NOTE The Port number has to be set both if the user selects TCP Server option and if the user selects TCP Client option IP address remote device Specify the IP address of the remote device that interfaces...

Page 157: ...the same security type as the own wireless network According to the option chosen set the key user name password in the fields enabled below For the options EAP TLS WEP128 EAP TLS TKIP and EAP TLS AES the procedure is as explained below For instance by clicking on EAP TLS WEP128 the following screen is shown Upload both the Certificate file and Key file in the respective fields enabled above It sh...

Page 158: ...once clicking on Browse select clientBlm cert der in the relative folder Then click on Add Repeat the same procedure for Key file field Then after clicking on Browse select clientBlm key der in the relative folder Then click on Add 1 Select the file 2 Click on Open 3 Click on Add 1 Select the file 2 Click on Open ...

Page 159: ...159937790 12 03 2018 159 184 159 184 03 2018 Once both the Certificate file and Key file are upload specify the Domain User in the following example ClientBLM1 Then click on OK 3 Click on Add 1 Specify the Domain User 2 Click on OK ...

Page 160: ...Part Number Issue Date Page 6159937790 12 03 2018 160 184 03 2018 160 184 Finally store the data inserted by clicking on Store key refer to the screen below Click on Store ...

Page 161: ...aming threshold Select the threshold under which the Delta Wrench will search for a new access point to connect through Multi channels Once the regulatory domain has been chosen 2 4 and or 5 GHz click on Channels to view change the channels selected by default The available channels depend from the regulatory domain selected Select the channel s and click on OK to confirm At the end of data entry ...

Page 162: ... are compatible MID Description Revision ranges 1 Communication start 0 5 2 Communication start acknowledge 0 5 3 Communication stop 0 1 4 Command error 0 1 5 Command accepted 0 1 10 Pset ID upload request 0 2 11 Pset ID upload reply 0 2 12 Pset data upload request 0 2 13 Pset data upload reply 0 2 14 Pset selected subscribe 0 2 15 Pset selected 0 2 16 Pset selected acknowledge 0 1 17 Pset selecte...

Page 163: ...ledge 0 2 78 Acknowledge alarm remotely on controller 0 2 80 Read time upload request 0 1 81 Read time upload reply 0 1 82 Set time 0 1 7408 Last tightening curve data subscribe 0 1 7409 Last tightening curve data unsubscribe 0 1 7410 Last tightening curve data 0 1 7411 Last tightening curve data acknowledge 0 1 7420 Information data subscribe 0 1 7421 Information data change event 0 1 7422 Inform...

Page 164: ...d 10 OP_REHIT_ERR This alarm alerts the user if the screw is already tightened during tightening it is available ONLY IF the Check RE HIT option is flagged into Pset parameter of Production control strategies for further details refer to the paragraph Pset Options 11 OP_CHANGE_SCREW_ ERR This alarm alerts the user if during tightening a torque higher than the change screw set into the Torque param...

Page 165: ...nect icon After clicking on Controller icon select Open Protocol settings item in the combo box shown refer to the picture below In the Connection Info page enable the Status by clicking on the relative key refer to the screen below if the Status is not enabled the Delta Wrench cannot work with Open Protocol even if the WLAN module is properly configured Radio Information At the end of data entry ...

Page 166: ... name of the Delta Wrench if there are more than one Delta Wrench the names must be different Port number Specify the port number of the Delta Wrench that the remote device must use to link with Internet protocol TCP IP Select Enabled DHCP if the network works with the DHCP protocol the Internet protocol configuration is set automatically On the other hand it is possible to set manually the Intern...

Page 167: ...ect the same security type as the own wireless network According to the option chosen set the key user name password in the fields enabled below For the options EAP TLS WEP128 EAP TLS TKIP and EAP TLS AES the procedure is as explained below For instance by clicking on EAP TLS WEP128 the following screen is shown Upload both the Certificate file and Key file in the respective fields enabled above I...

Page 168: ...once clicking on Browse select clientBlm cert der in the relative folder Then click on Add Repeat the same procedure for Key file field Then after clicking on Browse select clientBlm key der in the relative folder Then click on Add 1 Select the file 2 Click on Open 3 Click on Add 1 Select the file 2 Click on Open ...

Page 169: ...159937790 12 03 2018 169 184 169 184 03 2018 Once both the Certificate file and Key file are upload specify the Domain User in the following example ClientBLM1 Then click on OK 3 Click on Add 1 Specify the Domain User 2 Click on OK ...

Page 170: ...Part Number Issue Date Page 6159937790 12 03 2018 170 184 03 2018 170 184 Finally store the data inserted by clicking on Store key refer to the screen below Click on Store ...

Page 171: ...aming threshold Select the threshold under which the Delta Wrench will search for a new access point to connect through Multi channels Once the regulatory domain has been chosen 2 4 and or 5 GHz click on Channels to view change the channels selected by default The available channels depend from the regulatory domain selected Select the channel s and click on OK to confirm At the end of data entry ...

Page 172: ...r use remove any curves of oil grease and dust from the Delta Wrench especially from the display the keyboard and the connectors Avoid using harsh detergents to clean the Delta Wrench 14 3 Battery Pack Maintenance Keep batteries in a good working order Avoid fully discharging the battery During normal use recharge the battery when it is low For long term storage as in the case of spare batteries c...

Page 173: ...Error is shown on the Delta Wrench display when starting a test Pset data not matching the Delta Wrench data Check the Pset data all the parameters must be greater than the minimum load Capacity error is shown on the Delta Wrench display when starting a test Pset data not matching the Delta Wrench data Check the Pset data all the parameters must be lower than the Delta Wrench capacity Overload err...

Page 174: ...nch display to complete the diagnostic In case a test gives a Not OK result during the test it means that the related component needs to be repaired or replaced NOTE If the test on some buttons of the Delta Wrench keyboard gives Not OK result all the following tests requiring the operator to use that button to confirm the test result will not be performed and will be marked as N A Not Applicable T...

Page 175: ...QUE ANGLE MODELS WITH VIBRO AND WLAN RADIO MODULE the diagnostic item Vibration is marked as OK NOK depending on the related test result while the diagnostic item Sound is marked as N A Not Applicable see the diagnostic report above Each report is marked in the left column either in green if all of the tests are OK or not applicable or in red if at least one test gives a Not OK NOK result The last...

Page 176: ...factory calibration is made for the standard arm L and the extension arm E increases the measured torque The angle measure is also affected by the extensions due to its specific torsion when the torque is applied 16 1 Torque Correction Coefficient From the relation between the displayed and applied torque L E L D T the torque correction coefficient is given by the following formula Torque correcti...

Page 177: ...he torque coefficient of the extension must be already calculated as described above and specified in the Pset used for calculating the angle correction coefficient Thus follow the procedure below 1 Create a Pset with the following parameters Control strategy Torque Angle Torque correction coefficient 1 Target torque 80 of the Delta Wrench capacity Cycle start and Angle threshold 10 of Delta Wrenc...

Page 178: ...nding of the extension applied to the torque shown on the display Therefore the Angle Correction Coefficient is equal to the following formula Angle Correction Coefficient Delta Wrench Capacity x Angle measured Torque measured Angle threshold The Delta Wrench Capacity is the Max torque shown in the DeltaQC transducer information In the example of the figure above the Angle Correction Coefficient i...

Page 179: ...ted to obtain the real torque and angle values that are displayed on the Delta Wrench and used in the tightening curves and results The correction formulas are as follows Torque displayed Torque measured x Torque Correction Coefficient Angle displayed Angle measured Angle Correction Coefficient x Torque displayed Angle Threshold Delta Wrench Capacity Torque Correction Coefficient ...

Page 180: ...S The following table details the Delta Wrench factory configuration GENERAL Name This field is left blank as factory settings Language English Result confirmation option Never SETTINGS Batches increment condition OK Batches running mode Reset mode Gyroscope overspeed Enable Source type Keyboard Tag required Disable ...

Page 181: ...Electromagnetic Compatibility PC Personal Computer EMI Electromagnetic Interference Std Standard deviation ESC Exit SW Software FSD Full scale deflection USB Universal Serial Bus ID Identification V Volt IP Internet Protocol VIN Vehicle Identification Number LED Light Emitting Diode WEEE Waste Electrical and Electronic Equipment Copyright 2017 Desoutter All rights reserved Any unauthorized use or ...

Page 182: ...mbres relatives 8 To Risk of Hazardous Substances ROHS 2011 65 EC 21 07 2011 Fr aux Risque de substances dangereuses ROHS 2011 65 EC 21 07 2011 9 To Electromagnetic Compatibility 2004 108 EC 15 12 2004 Fr aux Compatibilité électro magnétique 2004 108 EC 15 12 2004 10 To Radio and Telecommunications Terminal Equipment R TTE 1999 05 EC 09 03 1999 Fr aux Équipements radio et équipements terminaux de ...

Page 183: ...u tut soveltuva t standardi t 12 ilmoituksen antajan NIMI ja ASEMA 13 Päiväys ESPAÑOL SPANISH 1 DECLARACION DE CONFORMIDAD CE 2 Nosotros DESOUTTER 3 Archivo técnico disponible en 4 declaramos que el producto 5 tipo de máquina 6 Origen del producto 7 es conforme a los requisitos de la Directiva del Consejo sobre la aproximación de las leyes de los Estados Miembros con relación 8 a la maquinaria 200...

Page 184: ...owisko wydajacego deklarację 13 Data SLOVENSKY SLOVAK 1 DEKLARÁCIA ER O SÚHLASE 2 My DESOUTTER 3 Technický súbor k dispozícii z 4 prehlasujeme že výrobok y 5 strojový typ y 6 Pôvod produktu alebo výrobku 7 zodpovedá požiadavkom Smerníc rady týkajcich sa aproximácie zákonov členských štátov pre 8 strojné zariadenia 2006 42 EC 17 05 06 9 po Elektromagnetickú kompatibilitu 2004 108 EC 15 12 04 10 po ...

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Summary of Contents for Delta Wrench 150 Nm

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Desoutter Delta Wrench 150 Nm, User Manual, Page: 131 / 184

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Summary of Contents for Delta Wrench 150 Nm

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