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10
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Unitized Transaxle Installation, Continued:
12. Position the floorjack under the trailer hitch bracket and raise the jack high enough to support the vehi-
cle. Make sure the vehicle is stable on the jack, then remove the jackstands.
13. After the jackstands are removed, lower the vehicle to approximately its normal height. Then position
the leaf springs in the front spring mounts and install the bolts, washers, and nuts (Figure 10-92).
14. Using the floorjack, adjust vehicle height to position the leaf springs for mounting in the shackles. Then
install the mounting bolts, washers, and nuts (Figure 10-93).
15. Position shocks in the shock mounts and install cushions, mounting washers and nuts (Figure 10-94).
16. Connect the brake cables (See Page 147).
FIGURE 10-90
FIGURE 10-91
FIGURE 10-92
FIGURE 10-93
INSTALL KEY ONTO INPUT SHAFT
INSTALL DRIVEN CLUTCH,
WASHER (YELLOW SIDE OUT)
AND RETAINING BOLT. TIGHTEN
BOLT TO 12-14 FT.LBS.
SNUBBER
BRACKET
Club Car
ROLL POWERTRAIN UNDER VEHICLE, THEN
LIFT SNUBBER INTO THE SNUBBER BRACKET
SNUBBER
POSITION FLOORJACK UNDER
TRAILER HITCH BRACKET, THEN
LOWER VEHICLE UNTIL FRONT
SPRING AND SHACKLES
ARE IN ALIGNMENT
INSERT BOLTS THROUGH
LEAF SPRINGS AND
FRONT MOUNTS ON
BOTH SIDES OF
VEHICLE. THEN
INSTALL WASHERS
AND NUTS ON
BOLTS. TORQUE
BOLTS TO
12-18 FT. LBS.
TRAILER HITCH
BRACKET
CONTINUE USING
FLOORJACK TO
LOWER (OR RAISE)
THE VEHICLE IN
ORDER TO ALIGN
THE REAR SHACKLES
AND LEAF SPRINGS
BEFORE INSTALLING
BOLTS, WASHERS
AND NUTS
Summary of Contents for 1997 DS
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