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SECTION 5 - BODY AND TRIM
All information in Section 5 of the 1995 - 1996 DS Maintenance and Service Manual, Club Car Part Number
1019051-01, is current for 1997. However, the following CAUTION, which is not stated in the manual, should
also be heeded.
Semi-annual Service by
Trained Mechanic Only
(Every 100 rounds or
50 hours of operation)
Batteries
Check specific gravity, electrolyte level, and on-
charge voltage (See Section 22).
Brake System
Check for proper operation (See Performance Inspec-
tion, Page 3-2 in the Maintenance & Service Manual).
Check brake pedal free play. Adjust as necessary
(See Section 6).
Check brake shoes, replace if necessary.
Lubricate slide plates with graphite (See Section 7).
Electrical Wiring
Check for cracked or worn insulation.
Forward and Reverse Switch
Check condition of contacts and wire connections;
Make sure connections are tight.
Front Wheel Alignment and Camber
Check and adjust as required (See Section 8).
General Vehicle
Lubricate per Electric Vehicle Lubrication Chart on
Page 8.
Check all daily, weekly, monthly, and quarterly items listed above.
Annual Service by
Trained Mechanic Only
(Every 200 rounds or
100 hours of operation)
Accelerator Switch
(Wiper Switch or Continuously Variable
Potentiometer)
Check for proper operation (See Performance Inspec-
tion, Page 3-2, DS Maintenance & Service Manual).
Wiper switch type only: Remove cover and check
contacts for burns, excessive heat, or arcing; check
brush for wear.
Batteries
Perform discharge test (See Section 22).
Motor
Check motor brushes; replace as necessary (See
Section 24).
Front Wheel Bearings
Check front wheels for free play. Inspect and replace
or repack wheel bearings with chassis lube as neces-
sary (See Section 8).
Transaxle
Check/fill transaxle to plug level (See Electric Vehicle
Lubrication Chart on Page 8).
General Vehicle
Lubricate per Electric Vehicle Lubrication Chart
on Page 8.
Check all daily, weekly, monthly, quarterly, and semi-annual items listed above.
• IF A PRESSURE WASHER IS USED TO CLEAN THE VEHICLE, DO NOT EXCEED 500 PSI (3448
KPA). NOZZLE SHOULD BE SET TO WIDE ANGLE SPRAY.
PERIODIC SERVICE SCHEDULE - ELECTRIC VEHICLES
REGULAR INTERVAL
SERVICE
CAUTION
Summary of Contents for 1997 DS
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Page 164: ...Golf Cars Club Car Inc P O Box 204658 Augusta GA 30917 4658 ...