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10
G
Unitized Transaxle General Information, Continued:
TOOLS REQUIRED FOR THIS SECTION
• TO AVOID UNINTENTIONAL STARTING OF THE VEHICLE; ALWAYS, BEFORE SERVICING:
- DISCONNECT BATTERY CABLES, NEGATIVE (-) FIRST.
- DISCONNECT THE SPARK PLUG WIRE FROM THE SPARK PLUG.
• TURN KEY SWITCH OFF, PLACE FORWARD AND REVERSE LEVER IN THE NEUTRAL POSI-
TION, AND REMOVE KEY PRIOR TO SERVICING.
• DO NOT WEAR LOOSE CLOTHING. REMOVE JEWELRY SUCH AS RINGS, WATCHES, CHAINS,
ETC. BEFORE SERVICING VEHICLE.
• MOVING PARTS! - DO NOT ATTEMPT TO SERVICE THE VEHICLE WHILE IT IS RUNNING.
• LIFT ONLY ONE END OF A VEHICLE AT A TIME. BEFORE LIFTING, LOCK THE BRAKES AND
CHOCK THE WHEELS THAT REMAIN ON THE FLOOR. USE A SUITABLE LIFTING DEVICE
(CHAIN HOIST OR HYDRAULIC FLOOR JACK) WITH 1000 LBS. (454 KG.) MINIMUM LIFTING
CAPACITY. DO NOT USE LIFTING DEVICE TO HOLD VEHICLE IN RAISED POSITION. ALWAYS
USE APPROVED JACKSTANDS OF PROPER WEIGHT CAPACITY TO SUPPORT THE VEHICLE.
• FRAME GROUND - DO NOT ALLOW WRENCH OR OTHER METAL OBJECTS TO CONTACT
FRAME WHEN DISCONNECTING BATTERY CABLES OR OTHER ELECTRIC WIRING. NEVER
ALLOW A POSITIVE WIRE TO TOUCH THE VEHICLE FRAME, ENGINE, OR OTHER METAL
COMPONENT.
• ALWAYS USE INSULATED TOOLS WHEN WORKING NEAR BATTERIES OR ELECTRICAL CON-
NECTIONS.
FIGURE 10-1
FIGURE 10-2
Hydraulic Floorjack (or Chain Hoist)
1/4” Diameter Drift or Metal Rod
1/2” Open End Wrench
Jackstands (2)
Small Ball Peen Hammer
9/16” Open End Wrench
Hydraulic Press
Wooden or Rubber Mallet
11/16” Open End Wrench
Bench Vise
Ratchet Wrench, 3/8 Drive
10 mm Open End Wrench
Standard Slip Joint Pliers
Torque Wrench, 3/8 Drive
14 mm Open End Wrenches (2)
Small External Snap Ring Pliers
3/8” Socket, 3/8 Drive
17 mm Open End Wrench
90° Internal Snap Ring Pliers
7/16” Socket, 3/8 Drive
Small Flat Blade Screwdriver
Feeler Gauge
1/2” Socket, 3/8 Drive
Medium Flat Blade Screwdrivers (2)
Seal Puller (Club Car Part No. 1012809)
9/16” Socket, 3/8 Drive
Small Phillips Head Screwdriver
16” Rolling Wedge Bar
5/8” Socket, 3/8 Drive
1/4” Nut Driver
WARNING
TOP VIEW
SHIFTER
LEVER
SHIFTER
ARM
F N R
LUBRICANT
SHOULD BE LEVEL
WITH BOTTOM OF
LEVEL INDICATOR
HOLE
DRAIN
PLUG
C l u b C a r
Summary of Contents for 1997 DS
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