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Page 67
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10
UNITIZED TRANSAXLE INSTALLATION
1. Install the brake assemblies, wheels, and leaf springs on the transaxle.
2. Position the transaxle mounting plate on the two mounting studs at the rear of the engine, and then
install the two mounting nuts (Figure 10-86). Use a 14 mm wrench.
3. Install the remaining four mounting bolts and four nuts (one bolt and nut at each corner of the mounting
plate). Use two 14 mm wrenches to tighten them.
4. Torque the four corner nuts (with bolts) to 27-33 ft.lbs. (36.6/44.7 N-m). Torque the two center nuts (on
the studs) to 15-18 ft.lbs. (20.3/24.4 N-m).
5. Install the accelerator cable bracket on transaxle casing. Use a 3/8” socket to install the mounting
screws (Figure 10-87).
6. Install the governor cable bracket on transaxle casing. Use a 3/8” socket to install the mounting screws
(Figure 10-88).
7. Install governor arm on governor shaft (Figure 10-89). Use a 7/16” wrench to tighten the retaining bolt.
8. Install the key onto the input shaft (Figure 10-90, Page 68).
9. Position the driven clutch on the transaxle and install the washer (yellow side facing out) and mounting
bolt (Figure 10-90). Use a 1/2” wrench to tighten the mounting bolt to 12-14 ft.lbs. (16.3/19 N-m).
10. Install the drive belt (See Torque Converter, Section 16, Page 16-4 in Maintenance Manual).
11. Remove the blocks from under the engine and roll the drive train into position under the vehicle. Then
lift the front of the drive train and place the snubber into the snubber bracket in the vehicle frame (Fig-
ure 10-91, Page 68).
FIGURE 10-86
FIGURE 10-87
FIGURE 10-88
FIGURE 10-89
ClubCar
ClubCar
WOODEN
BLOCKS
STUDS
TRANSAXLE
MOUNTING
PLATE
MOUNTING NUT
(TYPICAL 2 PLACES)
USE A 3/8" SOCKET OR
WRENCH TO INSTALL
TWO ACCELERATOR
CABLE RETAINING
BRACKET MOUNTING
SCREWS
BRACKET
USE A 3/8" WRENCH OR
SOCKET TO INSTALL TWO
GOVERNOR CABLE BRACKET
MOUNTING SCREWS
INSTALL THE
GOVERNOR ARM
ON THE GOVERNOR
SHAFT
USE A 7/16" WRENCH TO
TIGHTEN THE RETAINING BOLT
Summary of Contents for 1997 DS
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