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Removing the Unitized Transaxle, Continued:
2.4. Use a 1/4” nut driver to loosen the hose clamp and then disconnect the fuel line from the carbure-
tor (Figure 10-13). To prevent spilling of fuel, the disconnected end of the line can be pushed onto
the impulse nipple of the fuel pump.
2.5. Use a 5/16” nut driver to remove the cover from the electrical component box. Then, using a 10
mm wrench, loosen the hardware securing the accelerator cable to the box. Disconnect the cable
from the actuator cam and remove it from the box (Figure 10-14).
2.6. Using a 10 mm wrench, detach the ground cable from the oil filler tube mounting bracket on the
engine cylinder head (Figure 10-15).
2.7. Use an 17 mm wrench to loosen the nuts securing the shifter cable to the shifter cable mounting
bracket. Then disconnect the shifter cable rod end from the shifter arm on the unitized transaxle
and remove the cable from the cable mounting bracket (Figure 10-16).
2.8. Mark for proper reconnection and then disconnect the 6 gauge white wire (F2 post), 6 gauge
black ground wire (A2 post), and 16 gauge yellow DF wire from starter/generator (Figure 10-17).
2.9. Disconnect the engine oil level sending unit wire (18 gauge yellow) from the sending unit located
on the engine, beneath the starter/generator (Figure 10-18).
2.10. Disconnect the engine kill switch wire (18 gauge white/black stripe) from the bullet connector at
the lower right front of the engine (Figure 10-19).
2.11. Cut away the wire ties securing the kill switch wire at the lower right front of the engine (below the
exhaust header), the wire harness at the governor cable bracket, and the wire harness to the
motor mount beneath the muffler.
FIGURE 10-13
FIGURE 10-14
FIGURE 10-15
FIGURE 10-16
REMOVE FUEL LINE
USING A 1/4" NUT DRIVE
OR FLAT BLADE SCREWDRIVER
Club Car
LOOSEN RETAINING NUTS
TO REMOVE THROTTLE
CABLE FROM ELECTRIC BOX
TOP VIEW
Club Car
USE A 10 MM WRENCH TO
REMOVE ENGINE GROUND
RETAINING NUT
PULL SPRING RELEASE
BACK TO REMOVE SHIFTER
CABLE FROM LEVER
LOOSEN NUTS
TOP VIEW
Summary of Contents for 1997 DS
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