Club Car 1997 DS, Maintenance Service Supplement

Page: 126 / 164

Page 118
12
G
Belt Tension Adjustment, Continued:
6. Reinstall the access panel (Figure 12-35, Page 106).
VOLTAGE REGULATOR
Removing the Voltage Regulator (Figure 12-49)
1. Remove the seat from the rear body.
2. Disconnect battery cables as shown (Figure 12-1, Page 82).
3. Remove the electrical component box cover.
4. Remove locknut (1) (and jam nut (2) on vehicles prior to serial number 9710-563353) from the regulator
mounting screw (8) (Figure 12-49).
5. Disconnect the red wire from the solenoid and unplug the yellow wire from wire harness.
6. Remove 18 gauge black wires (3 and 5) (and braided ground wire (4) on vehicles serial number 9710-
563353 and later) (Figure 12-49).
7. Remove regulator (6).
Installing the Voltage Regulator (FIGURE 12-49)
1. Place the voltage regulator (6) into the electrical component box, with the 1/4 inch screw (8) through
the regulator.
• IF A BURROUGHS GAUGE IS USED, TENSION SHOULD BE ADJUSTED TO 120 LBS. FOR A
NEW BELT OR 80-100 LBS FOR A PREVIOUSLY USED BELT.
• WHEN MAKING ELECTRICAL TESTS OR REPAIRS, ALWAYS:
- WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
- REMOVE THE KEY.
- PUT THE FORWARD AND REVERSE SWITCH IN NEUTRAL.
- DISCONNECT THE BATTERY AS SHOWN (FIGURE 12-1, PAGE 82).
• FOLLOW ALL PROCEDURES EXACTLY AS INSTRUCTED.
• SEE THE SAFETY WARNINGS ON PAGE 81.
FIGURE 12-49
NOTE
WARNING
1
5
3
8
6
ELECTRICAL
COMPONENT BOX
VEHICLES WITH
SERIAL NUMBERS
LESS THAN
9710-563353
2 1
5
2
4
8
6
VEHICLES WITH
SERIAL NUMBERS
GREATER
THAN 9710-563353
3