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Accelerator Cable Installation
1. Connect the cable to the cam in the electrical box.
2. Insert the cable housing into the mounting slot in the wall of the electrical box, with approximately the
same number of threads visible between the jam nuts as are visible from the nut inside the box to the
end of the cable housing (Figure 14-9, Page 14-10 in the manual). Tighten the nuts finger tight.
3. Connect the spring (15) to the engine governor arm (Figure 14-11, Page 141).
4. Install the cable in the accelerator cable bracket and secure it with the “E” ring (7) (Figure 14-11).
5. Before tightening the cable housing retaining nuts, make sure the governed speed adjustment is cor-
rect. See Engine RPM Adjustment on Page 14-14 in the Maintenance and Service Manual.
6. Install the electrical box cover. See WARNINGS below.
SECTION 15 - EXHAUST SYSTEM
See 1995 - 1996 DS Maintenance and Service Manual, Club Car Part Number 1019051-01.
SECTION 16 - TORQUE CONVERTER
GENERAL INFORMATION
With the incorporation of the unitized transaxle on 1997 vehicles, the engine (and therefore the torque con-
verter assembly) rotates clockwise. Because of this, the take-up springs (part of item 10) in the drive clutch,
shown in Figure 16-5 on page 16-7 in the 1995-1996 DS Maintenance and Service Manual, are now posi-
tioned on the opposite sides of the clutch cover (1) ribs. Also, the drive buttons (7) in the driven clutch,
shown in Figure 16-16 on page 16-13 in the 1995-1996 DS Maintenance and Service Manual, are now oppo-
site their former positions.The following illustrations and instructions supersede those in the 1995-1996 DS
Maintenance and Service Manual:
BECAUSE THE ENGINE MUST BE RUN TO CONDUCT TESTS AND MAKE ADJUSTMENTS, THE
FOLLOWING SAFETY PROCEDURES MUST BE STRICTLY FOLLOWED. FAILURE TO DO SO
COULD RESULT IN DAMAGE TO THE VEHICLE OR PERSONAL INJURY.
• ONLY TRAINED TECHNICIANS SHOULD REPAIR OR SERVICE THIS VEHICLE. ANYONE DOING
EVEN SIMPLE REPAIRS OR SERVICE SHOULD FOLLOW THE CORRECT PROCEDURES AND
HEED THE WARNINGS IN THIS AND ALL APPLICABLE PUBLICATIONS.
• ALWAYS WEAR APPROVED EYE PROTECTION WHEN SERVICING THIS VEHICLE.
• CHOCK BOTH THE FRONT AND REAR WHEELS TO PREVENT VEHICLE MOVEMENT.
• HOT!! AVOID TOUCHING THE ENGINE AND EXHAUST WHEN WORKING ON THE VEHICLE. A
HOT ENGINE OR EXHAUST CAN CAUSE SEVERE BURNS.
• MOVING PARTS! KEEP HANDS, CLOTHING, AND ALL OTHER OBJECTS AWAY FROM MOVING
PARTS. DO NOT WEAR JEWELRY OR LOOSE CLOTHING.
WARNING
Summary of Contents for 1997 DS
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