Buell 2004 XB9S, Service Manual, Page: 88 / 597

2004 Buell Lightning: Maintenance 1-39
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INSTALLATION
1. See Figure 1-39. Place filter element (1) on baseplate
(2).
2. See Figure 1-37. Position air cleaner cover (1) over
baseplate. Make sure air filter remains correctly posi-
tioned.
3. Install air cleaner cover by latching six latch tabs (4) to
baseplate.
4. Install actuator and position cable and harness in
grooves on air cleaner cover.
5. Position fuel vent tube (2) in groove on top of air cleaner
cover and connect to fuel vent valve (3).
Secure vent
tube to vent valve with new cable strap.
6. Adjust interactive exhaust cable. See 1.17 INTERAC-
TIVE EXHAUST CABLE (XB12S) .
7. Install intake cover assembly with four fasteners and
nylon washers. Tighten fasteners to 12-36
in-lbs (4-
4 Nm).
1
WARNING
1
WARNING
After installing seat, pull upward on front of seat to be
sure it is locked in position. If seat is loose, it could shift
during vehicle operation and startle the rider, causing
loss of control which could result in death or serious
injury.
8. Install seat. See 2.41 SEAT .
Figure 1-39. Installed Air Cleaner Filter Element
8371
1. Filter element
2. Baseplate assembly
3. Air cleaner cover latch tabs (6)
4. Velocity stack
2
1
3
4
Figure 1-40. Air Cleaner Baseplate Assembly
8373
1. Breather hoses (2)
2. Intake air sensor
3. Velocity stack
3
1
2