Buell 2004 XB9S, Service Manual

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3-4 2004 Buell Lightning: Engine
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TORQUE VALUES
Table 3-15. Pinion Shaft Bearing Specifications
PINION SHAFT BEARING NEW COMPONENTS SERVICE WEAR LIMITS
Pinion shaft journal diameter
1.2496-1.2500 in.
31.7398-31.7500
mm
1.2496 in. (min) 31.7398 mm (min)
Outer race diameter in right
crankcase
1.5646-1.5652 in.
39.7408-39.7561
mm
1.5672 in. (max) 39.8069 mm (max)
Bearing running clearance 0.00012-0.00088 in.
0.00305-0.02235
mm
Fit in cover bushing (loose) 0.0023-0.0043 in. 0.0584-0.1092 mm 0.0050 in. 0.1270 mm
ITEM TORQUE NOTES
All tie bars 25-27 ft-lbs 33.9-36.6 Nm page 3-14
Anti-rotation screws (lifter) 55-65 in-lbs 6-7 Nm page 3-86
Crankcase 5/16 in. screws 15-19 ft-lbs 20-26 Nm page 3-104
Cylinder head screws Special procedure Special pattern to tighten, page 3-61
Cylinder studs 10-20 ft-lbs 14-27 Nm Special method to tighten, page 3-105
Exhaust header nuts 72-96 in-lbs 8.1-10.8 Nm page 3-14
Feed oil line at oil reservoir 24-26 ft-lbs 32.5-35.2 Nm page 3-35
Feed oil line at rear of oil pump 27-29 ft-lbs 36.6-39.3 Nm page 3-36
Front isolator bolt 49-51 ft-lbs 66-69 Nm page 3-14
Front isolator bracket mounting fastener 49-51 ft-lbs 66.4-69.1 Nm page 3-14, 3-32
Front muffler strap fastener 108-120 in-lbs 12.2-13.6 Nm page 3-16
Gearcase cover screws 80-110 in-lbs 9-12 Nm Special pattern to tighten, page 3-91
Oil cooler feed oil line at oil cooler 19-21 ft-lbs 26-28 Nm page 3-39
Oil cooler feed oil line at pump 22-24 ft-lbs 29.8-32.5 Nm page 3-15
Oil cooler return oil line at crankcase 15-17 ft-lbs 20.3-23 Nm page 3-15, 3-39
Oil cooler return oil line at oil cooler 19-21 ft-lbs 25.8-28.5 Nm page 3-15, 3-39
Oil filter adapter 96-144 in-lbs 11-16 Nm LOCTITE 243, page 3-84
Oil pressure signal light switch 50-70 in-lbs 6-8 Nm page 3-84
Oil pump cover screws 70-80 in-lbs 8-9 Nm TORX, page 3-83
Oil pump mounting screws 125-150 in-lbs 14-17 Nm page 3-83
Pinion shaft nut 19-21 ft-lbs 26-29 Nm page 3-90
Piston jet TORX screws 25-35 in-lbs 2.8-4 Nm Loctite 222, page 3-93
Pushrod cover screw 30-40 in-lbs 3-5 Nm page 3-86
Rear isolator assembly fasteners 25-27 ft-lbs 33.9-36.6 Nm page 3-29
Rear muffler bracket 32-36 ft-lbs 43.4-48.8 Nm page 3-33
Rear muffler straps 48-60 in-lbs 5.4-6.8 Nm page 3-16
Reed valve fasteners 25-30 in-lbs 3.4-4.5 Nm page 3-79
Return oil line at oil reservoir 23-25 ft-lbs 31.2-33.9 Nm page 3-35