Buell 2004 XB9S, Service Manual

Page: 467 / 597

6-2 2004 Buell Lightning: Drive/Transmission
HOME
TORQUE VALUES
Table 6-5. Wet Clutch Multiple Disc-maximum Allowable Warpage
ITEM NEW COMPONENTS SERVICE WEAR LIMITS
Friction plate (fiber) N/A 0.0059 in. (0.150 mm)
Steel plate N/A 0.0059 in. (0.150 mm)
ITEM TORQUE NOTES
Axle pinch fastener, rear 40-45 ft-lbs 54-61 Nm page 6-51
Axle, rear Special procedure ANTI-SEIZE page 6-24, 6-51
Chin fairing fasteners 36-48 in-lbs 4-5 Nm page 6-24
Clutch inspection cover fasteners
84-108 in-lbs 9.5-12.2 Nm
Tighten in a crosswise pattern,
page 6-6
Clutch inspection cover screws 84-108 in-lbs 9.5-12.2 Nm Tighten crosswise pattern, page 6-8
Clutch mainshaft nut
70-80 ft-lbs 94.9-108.5 Nm
LOCTITE 262 (red), left hand threads,
page 6-20
Crankcase 5/16 in. fasteners 15-19 ft-lbs 20.3-25 Nm LOCTITE 262 (red), page 6-47
Engine sprocket nut 190-210 ft-lbs 257.6-284.7 Nm page 6-19
Front sprocket cover fasteners 12-36 in-lbs 1.4-4.0 Nm page 6-23
Idler pulley wheel fastener 20-23 ft-lbs 27.1-31.2 Nm page 6-24
Negative battery cable at battery terminal 72-96 in-lbs 8-11 Nm page 6-6, 6-8
Primary cover fasteners 80-110 in-lbs 9-12.4 Nm Follow torque sequence, page 6-6
Primary cover magnetic drain plug
14-21 ft-lbs 19-28.5 Nm
LOCTITE 565 THREAD SEALANT,
page 6-6
Rear axle Special procedure ANTI-SEIZE, page 6-24
Retention collar screw 13-17 ft-lbs 18-23 Nm LOCTITE 243 (blue), page 6-48
Shift lever pinch screw 48-60 in-lbs 5.4-6.8 Nm LOCTITE 272 (red), Page 6-6
Transmission sprocket nut
Special procedure
LOCTITE 262 (red), left hand threads,
special torque turn method, page 6-50
Transmission sprocket screws 90-110 in-lbs 10.2-12.4 Nm Replace after 3 removals, page 6-50