Buell 2004 XB9S, Service Manual

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2004 Buell Lightning: Engine 3-3
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Table 3-10. Hydraulic Lifter Specifications
HYDRAULIC LIFTER NEW COMPONENTS SERVICE WEAR LIMITS
Fit in guide 0.0008-0.0020 in. 0.0203-0.0508 mm 0.0030 in. 0.0762 mm
Roller fit 0.0006-0.0010 in. 0.0152-0.0254 mm 0.0015 in. 0.0381 mm
Roller end clearance 0.008-0.022 in. 0.203-0.559 mm 0.026 in. 0.660 mm
Table 3-11. Oil Pump Specifications
OIL PUMP NEW COMPONENTS SERVICE WEAR LIMITS
Oil
pressure 1000 RPM 7-12 PSI 48-83 kPa
2500 RPM 10-17 PSI 69-117 kPa
Shaft to pump clearance 0.0025 in. 0.0635 mm
Feed/scavenge inner/outer
gerotor clearance
0.003 in. 0.076 mm 0.004 in. 0.102 mm
Table 3-12. Gearcase Specifications
GEARCASE NEW COMPONENTS SERVICE WEAR LIMITS
Cam gear shaft in bushing (loose) 0.0007-0.0022 in. 0.0178-0.0559 mm 0.003 in. 0.076 mm
Cam gear shaft end play (min) 0.005-0.024 in. 0.127-0.610 mm 0.025 in. 0.635 mm
Intake cam gear shaft end play (min) 0.006-0.024 in. 0.152-0.610 mm 0.040 in. 1.016 mm
Table 3-13. Flywheel Specifications
FLYWHEEL NEW COMPONENTS SERVICE WEAR LIMITS
Runout
Flywheel at rim 0.000-0.010 in. 0.000-0.254 mm 0.010 in. 0.254 mm
Shaft at flywheel end 0.000-0.002 in. 0.000-0.051 mm 0.002 in. 0.051 mm
Table 3-14. Sprocket Shaft Bearing Specifications
SPROCKET SHAFT BEARING NEW COMPONENTS SERVICE WEAR LIMITS
Bearing outer race fit in crankcase
(tight)
0.006 in.
Interference fit
0.2 mm
Bearing inner race fit on shaft
(tight)
0.006 in.
Interference fit
0.2 mm