Buell 2004 XB9S, Service Manual, Page: 169 / 597

2-66 2004 Buell Lightning: Chassis
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DISASSEMBLY
1. See Figure 2-96. Remove rubber boots (1) from rear of
headlight housing.
2. Disconnect wiring harness (5) from headlight bulbs (3)
and remove along with position bulb socket (6).
3. Remove bulb holders (2).
4. Remove headlight bulbs (3) from back of headlight hous-
ing (4).
ASSEMBLY
1. See Figure 2-96. Align and install headlight bulbs (3) into
back of headlight housing (4).
NOTE
The tab on the base of the headlight bulb should rest
between the two tabs located at the top of the hole on the
back of the headlight assembly.
2. Install bulb holders (2).
3. Connect wiring harness (5) to headlight bulbs (3) and
install rubber boots (1) and install position bulb socket (6)
between the headlights. For proper alignment of rubber
boots see
7.12 HEADLIGHT .
Figure 2-96. Headlight Assembly
1. Boot (2)
2. Bulb holder (2)
3. Bulb (2)
4. Headlight housing
5. Wiring harness
6. Position bulb socket
(used for HDI only)
b1147x2x
1
2
3
4
5
6
b1150x2x