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Motor slip frequency configuration....................................................   162
Motor parameter auto-tuning.............................................................   163

12.11.3 V/f Control.........................................................................................    166

V/f curve selection.............................................................................    166
User-defined V/f curve configuration.................................................    167
Slip compensation factor configuration.............................................   169
Torque boost setting..........................................................................   170
Optimization functions for V/f control...............................................    173

13 

Diagnosis...........................................................................................    175

13.1 

Display of LED Characters.................................................................    175

13.2 

Status Code.......................................................................................    175

13.3 

Warning Code....................................................................................    175

13.4 

Error Code.........................................................................................    176

13.4.1  Error 1 (OC-1): Overcurrent at Constant Speed................................   176
13.4.2  Error 2 (OC-2): Overcurrent during Acceleration...............................   176
13.4.3  Error 3 (OC-3): Overcurrent during Deceleration..............................    176
13.4.4  Error 4 (OE-1): Overvoltage at Constant Speed................................    177
13.4.5  Error 5 (OE-2): Overvoltage during Acceleration...............................    177
13.4.6  Error 6 (OE-3): Overvoltage during Deceleration...............................   177
13.4.7  Error 7 (OE-4): Overvoltage during Stop...........................................    178
13.4.8  Error 8 (UE-1): Undervoltage during Run...........................................   178
13.4.9  Error 9 (SC): Surge Current or Short Circuit.....................................   178
13.4.10 Error 10 (IPH.L): Input Phase Loss....................................................    178
13.4.11 Error 11 (OPH.L): Output Phase Loss...............................................    178
13.4.12 Error 12 (ESS-): Soft Start Error........................................................   179
13.4.13 Error 20 (OL-1): Converter Overload..................................................   179
13.4.14 Error 21 (OH): Converter over Temperature......................................    179
13.4.15 Error 23 (FF): Fan Failure...................................................................   180
13.4.16 Error 24 (Pdr): Pump Dry .................................................................    180
13.4.17 Error 25 (CoL-): Command Value Lost ...............................................   180
13.4.18 Error 30 (OL-2): Motor Overload........................................................    180
13.4.19 Error 31 (Ot): Motor over Temperature.............................................    181
13.4.20 Error 32 (t-Er): Motor Parameter Tuning Error...................................   181
13.4.21 Error 38 (AibE): Analog Input Broken Wire Detection........................   181
13.4.22 Error 39 (EPS-): DC_IN Power Supply Error.......................................   181
13.4.23 Error 40 (dir1): Forward Running Lock Error.....................................   181
13.4.24 Error 41 (dir2): Reverse Running Lock Error.....................................    182

VFC 3210 

Bosch Rexroth AG

Table of Contents

DOK-RCON04-VFC3210****-IT01-EN-P

XXIII

Summary of Contents for Rexroth VFC 3210

Page 1: ...Frequency Converter VFC 3210 Operating Instructions R912007862 Edition 01 ...

Page 2: ...rights reserved also regarding any disposal exploitation reproduction edit ing distribution as well as in the event of applications for industrial property rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of t...

Page 3: ...ocumentation Hohe elektrische Spannung Lebensgefahr durch elektrischen Schlag Betreiben Sie Antriebskomponenten nur mit fest installiertem Schutzleiter Schalten Sie vor Zugriff auf Antriebskomponenten die Spannungsversorgung aus Beachten Sie die Entladezeiten von Kondensatoren High electrical voltage Danger to life by electric shock Only operate drive components with a permanently installed equipm...

Page 4: ...udes 60 C Risque de brûlure Évitez de toucher des surfaces métalliques p ex dissipateurs thermiques Respectez le délai de refroidissement des composants d entraînement au moins 15 minutes Unsachgemäße Handhabung bei Transport und Montage Verletzungsgefahr Verwenden Sie geeignete Montage und Transporteinrichtungen Benutzen Sie geeignetes Werkzeug und persönliche Schutzausrüstung Improper handling d...

Page 5: ... ulteriori spiegazioni riguardanti le indicazioni di sicurezza consultare il capitolo 1 di questa documentazione Alta tensión eléctrica Peligro de muerte por descarga eléctrica Active sólo los componentes de accionamiento con el conductor protector firmemente instalado Desconecte la alimentación eléctrica antes de manipular los componentes de accionamiento Tenga en cuenta los tiempos de descarga d...

Page 6: ...mín 15 minutos Superfici bollenti 60 C Pericolo di ustioni Evitare il contatto con superfici metalliche ad es dissipatori di calore Rispettare i tempi di raffreddamento dei componenti di comando almeno 15 minuti Manipulación inadecuada en el transporte y montaje Peligro de lesiones Utilice dispositivos de montaje y de transporte adecuados Utilice herramientas adecuadas y equipo de protección perso...

Page 7: ...de veiligheidsinstructies vindt u in hoofdstuk 1 van deze documentatie Hög elektrisk spänning Livsfara genom elchock Använd endast drivkomponenterna med fastmonterad skyddsledare Koppla bort spänningsförsörjningen före arbete på drivkomponenter Var medveten om kondensatorernas urladdningstid Elektrisk højspænding Livsfare på grund af elektrisk stød Drive components må kun benyttes med et fast inst...

Page 8: ...ngsgevaar Voorkom contact met metalen oppervlakken bijv Koellichamen Afkoeltijd van de aandrijvingscomponenten in acht nemen min 15 minuten Felaktig hantering vid transport och montering Skaderisk Använd passande monterings och transportanordningar Använd lämpliga verktyg och personlig skyddsutrustning Fejlhåndtering ved transport og montering Risiko for kvæstelser Benyt egnede monterings og trans...

Page 9: ...ostním pokynům naleznete v kapitole 1 této dokumentace Voimakas sähköjännite Sähköiskun aiheuttama hengenvaara Käytä käyttölaitteen komponentteja ainoastaan maadoitusjohtimen ollessa kiinteästi asennettuna Katkaise jännitteensyöttö ennen käyttölaitteen komponenteille suoritettavien töiden aloittamista Huomioi kondensaattoreiden purkausajat Wysokie napięcie elektryczne Zagrożenie życia w wyniku por...

Page 10: ... minut Horké povrchy 60 C Nebezpečí popálení Nedotýkejte se kovových povrchů např chladicích těles Dodržujte dobu ochlazení komponent pohonu min 15 minut Epäasianmukainen käsittely kuljetuksen ja asennuksen yhteydessä Loukkaantumisvaara Käytä soveltuvia asennus ja kuljetuslaitteita Käytä omia työkaluja ja henkilökohtaisia suojavarusteita Niewłaściwe obchodzenie się podczas transportu i montażu Ryz...

Page 11: ... de siguranţă găsiţi în capitolul 1 al acestei documentaţii Visoka električna napetost Življenjska nevarnost zaradi električnega udara Pogonske komponente uporabljajte samo s fiksno nameščenim zaščitnim vodnikom Pred dostopom do pogonske komponente odklopite napajanje Upoštevajte čase praznjenja kondenzatorjev Vysoké elektrické napätie Nebezpečenstvo ohrozenia života v dôsledku zásahu elektrickým ...

Page 12: ...binţi 60 C Pericol de arsuri Nu atingeţi suprafeţele metalice de ex radiatoare de răcire Respectaţi timpii de răcire ai componentelor de acţionare min 15 minute Nestrokovno ravnanje med transportom in namestitvijo Nevarnost poškodb Uporabljajte ustrezne pripomočke za nameščanje in transport Uporabite ustrezno orodje in osebno zaščitno opremo Neodborná manipulácia pri transporte a montáži Nebezpeče...

Page 13: ...st veikt tikai kvalificēts personāls Detalizētus paskaidrojumus attiecībā uz drošības norādījumiem skatiet šī dokumenta 1 nodaļā Magas elektromos feszültség Életveszély áramütés miatt A hajtás alkatrészeit csak véglegesen telepített védővezetővel üzemeltesse Mielőtt hozzányúl a hajtás alkatrészeihez kapcsolja ki az áramellátást Ügyeljen a kondenzátorok kisülési idejére Високо електрическо напрежен...

Page 14: ...и Karstas virsmas 60 C Apdedzināšanās risks Neskarieties pie metāliskām virsmām piemēram dzesētāja Ļaujiet piedziņas komponentiem atdzist min 15 minūtes Szakszerűtlen kezelés szállításkor és szereléskor Sérülésveszély A megfelelő beszerelési és szállítási eljárásokat alkalmazza Használjon megfelelő szerszámokat és személyes védőfelszerelést Неправилно боравене по време на транспорт и монтаж Опасно...

Page 15: ...ης παρούσας τεκμηρίωσης Aukšta elektros įtampa Pavojus gyvybei dėl elektros smūgio Pavaros komponentus eksploatuokite tik su fiksuotai instaliuotu apsauginiu laidu Prieš prieidami prie pavaros komponentų išjunkite maitinimo įtampą Atsižvelkite į kondensatorių išsikrovimo trukmę Kõrge elektripinge Eluohtlik elektrilöögi tõttu Käitage ajamikomponente üksnes püsivalt installeeritud maandusega Lülitag...

Page 16: ...it Καυτές επιφάνειες 60 C Κίνδυνος εγκαύματος Αποφεύγετε την επαφή με μεταλλικές επιφάνειες π χ μονάδες ψύξης Λάβετε υπόψη το χρόνο ψύξης των στοιχείων μετάδοσης κίνησης τουλάχιστον 15 λεπτά Netinkamas darbas transportuojant ir montuojant Susižalojimo pavojus Naudokite tinkamus montavimo ir transportavimo įrenginius Naudokite tinkamus įrankius ir asmens saugos priemones Asjatundmatu käsitsemine tr...

Page 17: ...动器部件前先将驱动器部件断电 确保电容放电时间 危险运动 生命危险 保证设备的运动区域内和移动部件周围无障碍物 防止人员意外进入设备运动区域内 在接近或进入危险区域之前 确保传动设备安全停止 电磁场 磁场 对佩戴心脏起搏器 金属植入物和助听器的人员会造成严重的人身伤害 上述人员禁止进入安装及运行的驱动器区域 或者必须事先咨询医生 热表面 大于 60 度 灼伤风险 不要触摸金属表面 例如散热器 驱动器部件断电后需要时间进行冷却 至少 15 分钟 安装和运输不当导致受伤危险 当心受伤 使用适当的运输和安装设备 使用适合的工具及用适当的防护设备 电池操作不当 受伤风险 请勿对低电量电池重新激活或重新充电 爆炸和腐蚀的危险 请勿拆解或损坏电池 请勿将电池投入明火中 VFC 3210 Bosch Rexroth AG DOK RCON04 VFC3210 IT01 EN P XV ...

Page 18: ...Bosch Rexroth AG VFC 3210 XVI DOK RCON04 VFC3210 IT01 EN P ...

Page 19: ...s Movements 8 1 4 4 Protection Against Magnetic and Electromagnetic Fields During Op eration and Mounting 10 1 4 5 Protection Against Contact with Hot Parts 11 1 4 6 Protection During Handling and Mounting 11 2 Important Directions for Use 12 2 1 Appropriate Use 12 2 2 Inappropriate Use 12 3 Documentation Information 13 3 1 About this Documentation 13 3 2 Reference 13 4 Delivery and Storage 14 4 1...

Page 20: ...ns 26 7 2 Heat Dissipation 27 7 3 Air Flow of Fans 28 7 4 Figures and Dimensions 29 7 4 1 Figures 29 7 4 2 Dimensions 30 8 Frequency Converter Wiring 31 8 1 Wiring Diagram 31 8 2 Cable Specifications 32 8 2 1 Power Cables 32 Cable specification for international without USA Canada 32 Cable specification for USA Canada 33 Dimensioning variables of the table values 33 8 2 2 Control Cables 35 8 3 Ter...

Page 21: ...lers in Compli ance with EMC 52 9 3 2 EMC optimal Installation in Facility and Control Cabinet 54 9 3 3 Control Cabinet Mounting according to Interference Areas Exem plary Arrangements 56 9 3 4 Design and Installation in Area A Interference free Area of Control Cabinet 57 9 3 5 Design and Installation in Area B Interference susceptible Area of Control Cabinet 59 9 3 6 Design and Installation in Ar...

Page 22: ...onfiguration 79 12 2 1 Digital Input Configuration 79 12 2 2 Analog Input Configuration 81 12 2 3 Digital Output Configuration 83 12 2 4 Analog Output Configuration 85 12 3 Power Stage Configuration 87 12 3 1 Carrier Frequency Setting 87 12 3 2 Fan Maintenance Reminder 88 12 4 Basic Frequency Setting Sources 89 12 4 1 Function Description 89 12 4 2 Select the Frequency Setting Source 90 General se...

Page 23: ...cy 109 Direction change dead time 110 12 5 4 Start Behavior Setting 111 Start mode selection 111 Start directly 111 DC braking before start 112 Start with speed capture 113 Automatic start stop according to setting frequency 114 12 5 5 Stop Behavior Setting 116 Stop mode setting 116 DC braking during deceleration to stop 117 Overexcitation braking 119 Automatic voltage stabilization 119 12 6 Speci...

Page 24: ...Value Display 144 12 9 8 PID Status Indication 145 12 9 9 Sleep Wake Function 146 12 9 10 Pump Protection Function 148 12 10 Protection Functions 150 12 10 1 Converter Protection 150 Overload pre warning 150 Stall overvoltage prevention 151 Stall overcurrent prevention 152 Phase loss protection 154 Analog Input Broken Wire Detection 154 12 10 2 Reaction to External Error Signals 155 12 10 3 Motor ...

Page 25: ... 4 7 Error 7 OE 4 Overvoltage during Stop 178 13 4 8 Error 8 UE 1 Undervoltage during Run 178 13 4 9 Error 9 SC Surge Current or Short Circuit 178 13 4 10 Error 10 IPH L Input Phase Loss 178 13 4 11 Error 11 OPH L Output Phase Loss 178 13 4 12 Error 12 ESS Soft Start Error 179 13 4 13 Error 20 OL 1 Converter Overload 179 13 4 14 Error 21 OH Converter over Temperature 179 13 4 15 Error 23 FF Fan Fa...

Page 26: ...ta Transmission Rate 187 14 2 2 Setting the Data Format 188 14 2 3 Setting the Local Address 188 14 2 4 Setting Command Signal Type 188 14 2 5 Communication Disruption and Response 189 14 3 Modbus Protocol 190 14 3 1 Protocol Description 190 Brief introduction 190 Transmission 191 14 3 2 Modbus Interface 192 14 3 3 Modbus Function and Message Format 192 Supported functions 192 Function example 194...

Page 27: ...tric data 213 16 Maintenance 215 16 1 Safety Instructions 215 16 2 Daily Inspection 216 16 3 Periodic Inspection 217 16 4 Expired replacement 218 16 5 Removable Components Maintenance 219 16 5 1 Construction Overview 219 16 5 2 Disassembly and Assembly of Fans 220 17 Service and support 222 18 Environmental protection and disposal 223 18 1 Environmental protection 223 18 2 Disposal 223 19 Appendix...

Page 28: ...t and control parameters 235 E1 Input terminal parameters 238 E2 Output terminal parameters 240 E3 Multi speed and simple PLC parameters 242 E4 PID control parameters 244 E5 Extended function parameters 245 E8 Standard communication parameters 246 E9 Protection and error parameters 247 19 3 5 Group U Panel Parameters 249 U0 General panel parameters 249 U1 Seven segment panel parameters 249 19 3 6 ...

Page 29: ...hed product with a defined function intended for users and placed on the market as an individual piece of merchandise Electrical Equipment Electrical equipment encompasses all devices used to generate convert trans mit distribute or apply electrical energy such as electric motors transformers switching devices cables lines power consuming devices circuit board assem blies plug in units control cab...

Page 30: ...product Product Examples of a product Device component part system software firmware among other things Qualified Persons In terms of this application documentation qualified persons are those persons who are familiar with the installation mounting commissioning and operation of the components of the electric drive and control system as well as with the haz ards this implies and who possess the qu...

Page 31: ...exclamation point which precedes the signal words DANGER WARNING and CAUTION is used to alert the reader to personal injury hazards DANGER In case of non compliance with this safety instruction death or serious injury will occur WARNING In case of non compliance with this safety instruction death or serious injury could occur CAUTION In case of non compliance with this safety instruction minor or ...

Page 32: ...follow these safety instructions Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions Read the operating maintenance and safety instructions in your language be fore commissioning If you find that you cannot completely understand the ap plication documentation in the available language please ask your supplier to clarify Proper and correct transport sto...

Page 33: ...ration is only allowed if the national EMC regulations for the application are met The instructions for installation in accordance with EMC requirements can be found in the section on EMC in the respective application documentation The machine or installation manufacturer is responsible for compliance with the limit values as prescribed in the national regulations The technical data connection and...

Page 34: ...ge by unintended motor movements Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electric drive systems Risk of burns by hot housing surfaces Risk of injury by improper handling Injury by crushing shearing cutting hit ting Risk of injury by improper handling of batteries Risk of injury by improper handling of pressurized lines Bosch Rexroth AG Safety...

Page 35: ...ntly connected to the points of the components provided for this purpose Before accessing electrical parts with voltage potentials higher than 50 V you must disconnect electric components from the mains or from the power sup ply unit Secure the electric component from reconnection With electric components observe the following aspects Always wait 5 minutes after switching off power to allow live c...

Page 36: ...ge by incorrect connection If extra low voltage circuits of devices containing voltages and circuits higher than 50 volts e g the mains connection are connected to Bosch Rexroth prod ucts the connected extra low voltage circuits must comply with the require ments for PELV Protective Extra Low Voltage 1 4 3 Protection Against Dangerous Movements Dangerous movements can be caused by faulty control o...

Page 37: ...es and protective coverings are strong enough to re sist maximum possible kinetic energy Mount emergency stopping switches in the immediate reach of the operator Before commissioning verify that the emergency stopping equipment works Do not operate the machine if the emergency stopping switch is not working Prevent unintended start up Isolate the drive power connection by means of OFF switches OFF...

Page 38: ...ts Persons with heart pacemakers and metal implants are not allowed to enter the following areas Areas in which components of the electric drive and control systems are mounted commissioned and operated Areas in which parts of motors with permanent magnets are stored re paired or mounted If it is necessary for somebody with a heart pacemaker to enter such an area a doctor must be consulted prior t...

Page 39: ...n accordance with the respective safety regula tions the manufacturer of the machine or installation must take measures to avoid injuries caused by burns in the final application These measures can be for example Warnings at the machine or installation guards shieldings or barriers or safety instructions in the application documentation 1 4 6 Protection During Handling and Mounting Risk of injury ...

Page 40: ...re they must remain in their original state in other words no structural changes are permitted It is not permitted to decompile software products or alter source codes Do not mount damaged or faulty products or use them in operation Make sure that the products have been installed in the manner described in the relevant documentation 2 2 Inappropriate Use Using the frequency converters outside of t...

Page 41: ...nderstood the descriptions in this documentation 3 2 Reference For documentation available in other type or language please consult your local Bosch Rexroth sales partner or check www boschrexroth com cn fc Documentation type Short text Type code Language Material number Operating Instructions DOK RCON04 VFC3210 ITRS ZH P Chinese R912006805 DOK RCON04 VFC3210 ITRS EN P English R912007862 Quick Sta...

Page 42: ...l is wrong please contact Bosch Rexroth distributor 1 Product series 2 Short text Type code 3 Volume 4 Net weight 5 Material number 6 Product version index 7 Mass weight 8 Production week e g 14W20 means week 20 in 2014 9 Product QR code 10 Serial number 11 Manufacturer 12 Certification Fig 4 1 Packing nameplate Bosch Rexroth AG Delivery and Storage VFC 3210 14 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 43: ...the model is wrong please contact Bosch Rexroth distributor 1 Brand logo 2 Product series 3 Short text Type code 4 Technical data 5 Production week e g 14W20 means week 20 in 2014 6 Certification 7 Product QR code 8 Manufacturer Fig 4 2 Product nameplate VFC 3210 Bosch Rexroth AG Delivery and Storage DOK RCON04 VFC3210 IT01 EN P 15 253 ...

Page 44: ...r at once and arrange for a thorough review of the situation This is also applicable if the packaging is undamaged 4 3 Scope of Supply If any of the following standard supply items is missing please contact Bosch Rexroth distributor Frequency Converter VFC 3210 Quick Start Guide Bosch Rexroth AG Delivery and Storage VFC 3210 16 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 45: ...ytic capacitors which may deteriorate during storage When storing these components for a long period of time remember to operate them once a year Run Frequency Converter VFC 3210 under power ULN for at least 1 hour For more information of electrolytic capacitors please contact service Description Symbol Unit Value Temperature range Ta_store 20 60 Relative humidity 5 95 Absolute humidity g m3 1 29 ...

Page 46: ...ten the life time of relay contacts and DC bus capacitors and may destroy the resistor for capacitor charging and current limitation Whether using an AC output choke or not depends on the factors of the length shielding and distribution capacitance of the motor cables as well as the insulation of the motor Bosch Rexroth AG Drive System Overview VFC 3210 18 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 47: ...0 4 4 kW 3P 400 VAC Rated frequency 0 00 400 00 Hz Default carrier frequency 4 kHz Carrier frequency range 2 12 kHz Efficiency 95 Overload capability 150 of rated current for 60 s 6 1 3 V f Control Performance V f curve Linear mode square curve mode user defined multi point curve mode Speed regulation range 1 50 Start up torque 150 of rated torque at 3 00 Hz 100 of rated torque at 1 50 Hz VFC 3210...

Page 48: ...r 0 4 20 mA Digital output 1 Relay output Analog output Analog output 0 10 V to output setting frequency output frequency output current output power output voltage analog input voltage and analog input current Other functions Carrier frequency automatic adjustment first and second frequency setting source slip compensation torque boost automatic voltage sta bilization power loss restart mode 2 wi...

Page 49: ...0 40 Derating ambient temperature 1 5 1 C 40 50 C Rated storage temperature 20 60 Rated altitude 1 000 m Derating altitude 1 100 m 1 000 2 000 m Relative humidity 90 RH No condensation Degrees of protection IP 20 Mounting on the metal wall in control cabinet Degrees of pollution 2 EN 50178 Vibration 10 Hz f 57 Hz amplitude 0 075 mm 57 Hz f 150 Hz acceleration 1 g Mounting mode Wall mounting Coolin...

Page 50: ...3 18 6 10 1 8 4 3 5 Tab 6 1 1P 200 VAC 0K40 2K20 electric data Model Motor power kW 380 V 480 V Input current A 380 V 480 V Output current A Output capacity kVA 0K40 0 4 1 5 1 2 1 3 1 1 0 9 0K75 0 75 2 6 2 0 2 3 1 8 1 5 1K50 1 5 4 8 3 8 4 0 3 2 2 7 2K20 2 2 6 8 5 4 5 6 4 4 3 7 4K00 4 0 11 9 9 4 9 7 7 7 6 4 Tab 6 2 3P 400 VAC 0K40 4K00 electric data Bosch Rexroth AG Frequency Converter Overview VFC...

Page 51: ...lly reduced If the ambient temperature is 10 40 there will be no need for derating If the ambient temperature is 40 50 derating must be performed as indi cated in the figure below fTa Load factor Ta_work Ambient temperature range for operation with rated data Ta_work_red Ambient temperature range for operation with reduced rated data Fig 6 1 Derating and ambient temperature VFC 3210 Bosch Rexroth ...

Page 52: ...ollowing Umains Urated With mains voltage below the rated voltage no higher current may be with drawn to ensure that the dissipated power remains Umains Urated With mains voltage above the rated voltage a reduction of the permissible output permanent current takes place to compensate for the increased switching losses Fig 6 2 Derating and mains voltage 1 power derating every 4 V lower than 380 V B...

Page 53: ...e quency converters I Irated Percentage of rated output current fPWM PWM or carrier frequency Fig 6 3 Derating and carrier frequency for 0K40 4K00 models 6 2 3 Maximum Length of Motor Cables Model Configuration Maximum length of motor ca bles for C3 m 0K40 4K00 VFC 3210 External EMC filter 50 Tab 6 3 Maximum length of motor cables SHIELDED MOTOR CABLES are used in test VFC 3210 Bosch Rexroth AG Fr...

Page 54: ...nstalled on the metal wall Without heat dissipation holes on both sides of the housing VFC 3210 can be installed side by side If one frequency converter is arranged above another make sure the air temperature into the inlet can not exceed 40 An air guide is recommended between the frequency converters to prevent the rising hot air being drawn into the upper frequency converter if the upper limit o...

Page 55: ... 120 409 D 2K20 165 563 Tab 7 1 1P 200 VAC heat dissipation 3P 400 VAC Frame Model Heat dissipation W BTU h B 0K40 20 68 B 0K75 37 126 C 1K50 75 256 D 2K20 99 338 D 4K00 180 614 Tab 7 2 3P 400 VAC heat dissipation VFC 3210 Bosch Rexroth AG Frequency Converter Mounting DOK RCON04 VFC3210 IT01 EN P 27 253 ...

Page 56: ... 0 54 D 2K20 19 20 0 54 Tab 7 3 1P 200 VAC air flow of fans 3P 400 VAC Frame Model Fan for heat sink Fan for internal components CFM m3 min CFM m3 min B 0K40 B 0K75 C 1K50 10 8 0 3 D 2K20 21 6 0 6 D 4K00 21 6 0 6 Tab 7 4 3P 400 VAC air flow of fans Bosch Rexroth AG Frequency Converter Mounting VFC 3210 28 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 57: ...s and Dimensions 7 4 1 Figures Fig 7 2 VFC 3210 0K40 1K50 dimensions figure Fig 7 3 VFC 3210 2K20 4K00 dimensions figure VFC 3210 Bosch Rexroth AG Frequency Converter Mounting DOK RCON04 VFC3210 IT01 EN P 29 253 ...

Page 58: ...me VFC 3210 Model Dimensions mm Screw size Net weight kg B b H h h1 Ød D t B 0K40 3P4 95 85 145 135 156 4 5 120 5 2xM4 1 10 0K75 3P4 1 12 C 1K50 3P4 95 85 185 175 196 4 5 125 5 2xM4 1 38 D 2K20 3P4 120 110 210 200 221 4 5 130 5 4xM4 2 06 4K00 3P4 2 18 Tab 7 6 VFC 3210 3P 400 VAC dimensions The complete type code for frequency converter is VFC3210 xKxx xPx MNA 7P NNNNN NNNN see chapter 19 2 Appen d...

Page 59: ...screw torque see chapter 8 2 Cable Specifi cations on page 32 For terminals see chapter 8 3 Terminals on page 36 For VFC 3210 the excessive energy produced in the process of braking can not be eliminated VFC 3210 Bosch Rexroth AG Frequency Converter Wiring DOK RCON04 VFC3210 IT01 EN P 31 253 ...

Page 60: ...0 0 0 8 7 M3 1K50 25 0 4 0 4 0 2 5 10 0 0 8 7 M3 2K20 32 0 6 0 6 0 4 0 10 0 0 8 7 M3 Tab 8 1 1P 200 VAC fuse and cable dimensions for international without USA Canada VFC 3210 Model Fuse gG Power cables installation mode PE Cable Torque Screw B1 B2 E A mm2 mm2 mm2 mm2 N m lbf in Mx 0K40 6 0 2 5 2 5 2 5 10 0 0 8 7 M3 0K75 10 0 2 5 2 5 2 5 10 0 0 8 7 M3 1K50 10 0 2 5 2 5 2 5 10 0 0 8 7 M3 2K20 16 0 ...

Page 61: ...0 6 0 14 8 0 8 7 M3 0K75 10 0 14 8 0 8 7 M3 1K50 10 0 14 8 0 8 7 M3 2K20 15 0 14 8 0 8 7 M3 4K00 20 0 12 8 0 8 7 M3 Tab 8 4 3P 400 VAC fuse and cable dimensions for USA Canada Dimensioning variables of the table values 1 Installation types B1 according to IEC 60364 5 52 e g stranded wires routed in cable duct B2 according to IEC 60364 5 52 e g multi core line routed in cable duct E according to EN...

Page 62: ...4 1 2 Recommendation for design of the fuses International except for USA Canada Class gL gG 500 V 690 V design NH D DIAZED or D0 NEOZED Characteristics In the case of error e g ground error at connections L L fuses of characteristic gL general purpose fuse link for cables and lines and gG general purpose fuse link for general installations protect the lines in the frequency converter system To pr...

Page 63: ...le insulation stripping Please strip the insulation of control cables according to the dimensions given below Too long stripping may cause short circuit of adjacent cables too short stripping may lead to cables becoming loose Fig 8 3 Cable insulation stripping length Please follow the steps below for wiring of control terminals Step 1 Switch off the frequency converter before performing wiring Ste...

Page 64: ...m left of heat sink Grounding terminals at the bottom right of heat sink Tab 8 5 1P 200 VAC power terminals description Terminal Description L1 L2 L3 Mains supply input terminals U V W Converter output terminals connect to motor Input PE terminals at the bottom left of heat sink Grounding terminals at the bottom right of heat sink Tab 8 6 3P 400 VAC power terminals description Bosch Rexroth AG Fre...

Page 65: ...rake resistor is not supported for VFC 3210 to connect the excessive energy produced in the process of braking can not be eliminated The outside plastic housing is not allowed to remove VFC 3210 Bosch Rexroth AG Frequency Converter Wiring DOK RCON04 VFC3210 IT01 EN P 37 253 ...

Page 66: ...converter has been switched off before plugging or unplugging the connector Control terminals and the order are shown as the figure above The terminal block is ONLY for wiring convenience which CANNOT be used for fixing the cables Additional measures need to be taken by users for cable fixing purpose Bosch Rexroth AG Frequency Converter Wiring VFC 3210 38 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 67: ...ption Signal requirement 10 V Power supply for analog inputs GND is reference Max output current 30 mA AI Analog voltage input Analog current input Analog voltage current in puts are used as external fre quency setting channels To switch between voltage and current or to set the input related functions see Group E1 Voltage input range 0 2 10 V Input impedance 40 kΩ Resolution 1 1 000 Current input...

Page 68: ...age output 0 10 V Maximum load current for voltage out put 5 mA GND Shared connection Isolated from COM Modbus communication Terminal Signal function Description Signal requirement 485 Positive differential signal GND is reference 485 Negative differential signal Digital input NPN wiring NPN wiring with internal power supply NPN wiring with external power supply Fig 8 8 Digital input NPN wiring Bo...

Page 69: ...erminals Incorrect operation may occur due to interference on the analog sig nal In such cases connect a ferrite magnetic ring at the input side of the analog signal as shown above VFC 3210 Bosch Rexroth AG Frequency Converter Wiring DOK RCON04 VFC3210 IT01 EN P 41 253 ...

Page 70: ...inductive loads as close as possible to the induc tive loads in order to reduce the electromagnetic interference generated from inductive load action Tb Shared terminal Tc Normally closed contact Ta Normally open contact RC RC filtering VDR Varistor D Diode Fig 8 10 Noise suppression circuits for relay output terminals Bosch Rexroth AG Frequency Converter Wiring VFC 3210 42 253 DOK RCON04 VFC3210 ...

Page 71: ...Control terminals wiring step Fig 8 11 Control terminals wiring step VFC 3210 Bosch Rexroth AG Frequency Converter Wiring DOK RCON04 VFC3210 IT01 EN P 43 253 ...

Page 72: ...e via lines or through air Sufficiently low noise emission of electric magnetic or electromagnetic noise of an electric installation or an electric device to other surrounding devices via lines or through air 9 1 2 Noise Immunity in the Drive System Basic structure for noise immunity The figure below illustrates the interference for definition of noise immunity re quirements in the drive system Fi...

Page 73: ... 2 kV 5 kHz Capacitive clamp B Signal interfaces Fast transient burst IEC 61000 4 4 1 kV 5 kHz Capacitive clamp B Conducted radio frequency common mode IEC 61000 4 6 0 15 80 MHz 10 V 80 AM 1 kHz A Ports of process measurement control lines Fast transient burst IEC 61000 4 4 2 kV 5 kHz Capacitive clamp B Conducted radio frequency common mode IEC 61000 4 6 0 15 80 MHz 10 V 80 AM 1 kHz A Tab 9 1 Mini...

Page 74: ...nly is asymmetric interference against ground The propagation of this interference strongly depends on configuration of the connected drives number of the connected drives conditions of mounting site of installation radiation conditions wiring and installation If the interference gets from the device to the connected lines in unfiltered form these lines can radiate the interference into the air an...

Page 75: ...th for applications operated at supply mains with nominal current 100 A A2 1 1 1 1 2 Category C3 2nd environment Class A group 2 I 100 A Limit value in industrial areas to be complied with for applications operated at supply mains with nominal current 100 A A2 2 2 1 2 2 Category C2 1st environment Class A group 1 Limit value in residential area or at facilities at low voltage mains supplying build...

Page 76: ... environment QP 1st environment even if source of interference in 2nd environment class B group 1 4 2 C1 1st environment AV 1st environment even if source of interference in 2nd environment class B group 1 Fig 9 2 Limit values for line based disturbances IEC 61800 3 limit characteristic through frequency range Limit value for 1st environment is also relevant if source of interference of 2nd enviro...

Page 77: ... risk for radio and television reception if there are not any measures for radio interference suppression taken Therefore the indicated measures are generally recommended Nominal Current of Supply Mains The nominal current of the supply mains 100 A or 100 A is specified by the local power supply company at the connection point of the mains For industrial companies for example such connection point...

Page 78: ...duct standard EN 61800 3 have been complied with for VFC 3210 with an external EMC filter Applicability for End Product Measurements of the drive system with an arrangement typical for the system are not in all cases applicable to the status in a machine or installation Noise immunity and noise emission strongly depend on configuration of the connected drives number of the connected drives conditi...

Page 79: ... requirements demanding increased filter and installation efforts When the machine manufacturer wants to put the machine installation into circulation the product standard relevant to his ma chine installation has to be complied with for his end product machine instal lation The authorities and test laboratories responsible for EMC normally refer to this product standard This documentation specifi...

Page 80: ...efore signal mains and motor lines and power cables have to be rout ed separately from another Minimum distance 10 cm Provide separating sheets between power and signal lines Ground separating sheets several times The lines with high potential of noise include Lines at the mains connection incl synchronization connection Lines at the motor connection Lines at the DC bus connection Generally interf...

Page 81: ...al lines at one end transmitter or receiver over the largest possible surface area and with lower impedance This avoids low frequency interference current in the mains frequency range on the shield Connection of Mains Choke Keep connection lines of the mains choke at the drive controller as short as pos sible and twist them Installation of Motor Power Cable Use shielded motor power cable or run mo...

Page 82: ...ol cabinet area A Supply feeder input terminals fuse main switch mains side of mains filter for drives and corresponding connecting lines All components that are not electrically connected with the drive system 2 Interference susceptible area area B Mains connections between drive system and mains filter for drives mains contactor Interface lines of drive controller 3 Strongly interference suscept...

Page 83: ...ven better via grounding straps with the same cross section Make sure con nection points have good contact VFC 3210 Bosch Rexroth AG Electromagnetic Compatibility EMC DOK RCON04 VFC3210 IT01 EN P 55 253 ...

Page 84: ...rding to Interference Areas Ex emplary Arrangements Fig 9 3 Control cabinet mounting according to interference areas exemplary arrange ments Bosch Rexroth AG Electromagnetic Compatibility EMC VFC 3210 56 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 85: ...e figure Between supply feeder or lines between filter and exit point from the control cabinet in area A and the lines in area B and C If this is impossible there are two alternatives 1 Install lines in shielded form and connect the shield at several points at least at the beginning and at the end of the line to the mounting plate or the control cabinet housing over a large surface area 2 Separate...

Page 86: ...ans of clips The same procedure may be required for long cables of more than 2 m between the point of power supply connection of the control cabinet and the filter within the control cabinet Mains Filters for AC Drives Ideally mount the external mains filter on the parting line between area A and B Make sure the ground connection between filter housing and housing of the drive controllers has good...

Page 87: ...ents and lines in area B by distance plates mounted vertically on the mounting plate from modules and lines in area A or use shield lines Only connect control voltage connections in the frequency converter to the mains via a mains filter See Division into Areas zones on page 54 Install the shortest possible lines between drive controller and filter Control Voltage or Auxiliary Voltage Connection O...

Page 88: ... and motor encoder cables in metal grounded cable ducts Route the motor power cables and motor encoder cables with a distance of at least d5 100 mm to inference free lines as well as to signal cables and signal lines alternatively separated by a grounded distance plate in separate cable ducts if possible Routing the Motor Power Cables and Mains Connection Lines For frequency converters drive contr...

Page 89: ...ections with tooth lock washers and zinc coated tinned screws as connection elements At the connec tion points remove the lacquer so that there is safe electric contact over a large surface area You achieve contact over a large surface area by means of bare connection surfaces or several connection screws For screw connections you can establish the contact to lacquered surfaces by using tooth lock...

Page 90: ...ey are functioning like reception antennas noise immunity and like transmitting antennas emission of interference Exceptional cases are flexible cable tracks over short distances of a maximum of 5 m Shielding Connect the cable shield immediately at the devices in the shortest and most di rect possible way and over the largest possible surface area Connect the shield of analog signal lines at one e...

Page 91: ...mmediately at the induc tance does serve this purpose Otherwise the emitted noise level is too high which can affect the function of the electronic system and of the drive If possible mechanical switches and contacts should only be realized as snap contacts Contact pressure and contact material must be suited for the corre sponding switching current Slow action contacts should be replaced by snap ...

Page 92: ...splay and buttons The display shows mode settings and operating state of the frequency converter The buttons allow users to program the frequency converter Fig 10 1 LED panel 10 2 LED Display Fig 10 2 LED display Bosch Rexroth AG Operating Panel and Dust Cover VFC 3210 64 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 93: ...d time Deceleration stop phase Blinks in green Short dark long green Green Off Off Green DC braking at stop Warning with FWD Green Green Off Warning with REV Green Off Green Warning at stop Off Green Off Off Green Error Off Green Off Off Green Tab 10 1 LED indicator status The frequency converter stops if FWD and REV commands are active at the same time VFC 3210 Bosch Rexroth AG Operating Panel an...

Page 94: ...10 4 Operating Descriptions Fig 10 3 Operating mode Fig 10 4 Operating example Bosch Rexroth AG Operating Panel and Dust Cover VFC 3210 66 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 95: ... with button combination function it is only necessary to press Func buttons once The parameter fast access function is only available when b0 00 0 1 or 2 unavailable with parameters in groups PF or EP Press Func button and do not release it until or button has been pressed Press or button within 2 s if Func button is pressed If the index of parameters is not continuous in a specific parame ter gr...

Page 96: ...ce to activate the digit function 35 40 is displayed with the unit digit 5 blinking Step 2 Pressing Func again to shift the blinking digit leftwards 35 40 is displayed with tens digit 3 blinking Step 3 Pressing twice to change the tens digit 3 to be 1 15 40 is dis played with tens digit 1 blinking Step 4 Pressing Set to save the modified parameter value 15 40 The dis play returns back to an upper ...

Page 97: ...een Mounting screws 2 x M4 or 4 x M4 no loose screws Tab 11 2 Mounting conditions checklist See also in chapter 7 1 Installation Conditions on page 26 11 1 3 Step 3 Check the wiring Mains connection Connect L1 L2 L3 of converter to mains accordingly Motor connection Connect U V W of converter to motor accordingly Grounding Must be securely connected Shielding Must be securely connected Power cable...

Page 98: ... output frequency 50 00 400 00 Hz 50 00 0 01 Stop E0 09 Output frequency high limit E0 10 E0 08 Hz 50 00 0 01 Run E0 10 Output frequency low limit 0 00 E0 09 Hz 0 00 0 01 Run E0 17 Direction control 0 Forward Reverse 1 Forward only 2 Reverse only 3 Swap default direction 0 Stop E0 25 Acceleration deceleration curve mode 0 Linear mode 1 S curve 0 Stop E0 26 Acceleration time 0 1 6 000 0 s DOM 0 1 R...

Page 99: ...es 5 Rotate the potentiometer counterclockwise The motor decelerates 6 Press Stop button Stop command activated the motor stops 7 Check parameters without load Settings according to actual applications 8 Check parameters with load Settings according to actual applications Tab 11 5 Motor controlling procedure After powering on VFC 3210 will generate output if pressing down the Run button or Control...

Page 100: ...ameter according to the control mode of the frequency con verter and the application situation Code Name Setting range Default Min Attri C1 01 Motor parameter tuning 0 1 0 Stop 0 Inactive 1 Static auto tuning Press the Run button on the operating panel to start auto tuning In the proc ess of auto tuning a status code tUnE will be displayed on the operating panel When the auto tuning process is com...

Page 101: ... frequency converter fails to run the motor due to incorrect parameter set tings a simple solution is to initialize the parameters to factory defaults Setting b0 10 1 will start initialization Please be sure that the parameter settings match with the motor and the field applications after factory defaults restore Adjust the parameter settings after factory defaults restore if necessary Output freq...

Page 102: ...2 E0 E5 E8 U0 U1 EP are visible 2 Advanced parameters Parameters in group b0 d0 C0 C1 C2 E0 E1 E2 E3 E4 E5 E8 E9 U0 U1 EP are visible 3 Start up parameters Parameters in group b0 d0 and chapter 11 2 Quick Start Parameters on page 70 are visible chapter 19 3 6 Group d0 Monitoring Parameters on page 250 are always visible 4 Modified parameters This option provides the possibility for users to view o...

Page 103: ...o wrong parameter settings Be sure that the parameter settings match with the motor data and the actual applications after factory defaults restore Adjust the parameter default settings if necessary Code Name Setting range Default Min Attri b0 10 Parameter initialization 0 2 0 Stop 0 Inactive This parameter will be reset to 0 Inactive automatically after parameter initi alization 1 Restore to defa...

Page 104: ...ated slip frequency C2 03 V f frequency 2 C1 20 Motor no load current C2 04 V f voltage 2 C1 21 Stator resistance C2 05 V f frequency 3 C1 22 Rotor resistance C2 06 V f voltage 3 C1 23 Leakage inductance C2 07 Slip compensation factor C1 24 Mutual inductance C2 21 Torque boost setting C1 69 Motor thermal model protection set ting C2 22 Automatic torque boost factor C1 70 Motor overload pre warning...

Page 105: ... If try to change the value of b0 12 while digital input is active S Err will be shown Fig 12 2 Parameter set selection by digital input Terminal value is considered for active parameter set selection only during STOP mode During parameter default loading both parameter sets will be restored to default values During parameter set switch from set 1 to set 2 PAr2 will be displayed on panel and durin...

Page 106: ...en 1 and 65 535 Change user password Enter the existing user password first and then modify the value with enter ing another integer number between 1 and 65 535 Clear user password Enter the existing user password or super user password then user password will be cleared Without entering or entering a wrong password all parameters ex cept for b0 00 Access authority setting can only be read while p...

Page 107: ...ime 3 activation Used to switch between 8 groups of acceleration deceleration time see chap ter 12 4 3 Acceleration and Deceleration Configuration on page 102 15 Freewheeling stop activation Freewheeling stop activation generates a stop command and forces the fre quency converter to freewheel to stop regardless of the stopping mode con figured by E0 50 16 Stop DC braking activation This function i...

Page 108: ...for receive error signal from external sources see chapter 12 10 2 Reac tion to External Error Signals on page 155 34 Error reset input Used for error reset operation see chapter 13 5 Error Handling on page 184 35 Forward running FWD 36 Reverse running REV Used for Run Stop command control see chapter 12 5 Run Stop Direc tion Command Source on page 107 37 Forward jog 38 Reverse jog See chapter 12 ...

Page 109: ...er time Code Name Setting range Default Min Attri E1 38 AI1 gain 0 00 10 00 1 00 0 01 Run E1 69 Analog input filter time 0 000 2 000 s 0 100 0 001 Run When AI1 input is used as the reference frequency input channel see chapter Adjust the setting frequency by analog inputs on page 94 Step 3 Select input curve AI1 input use curve 1 Parameters E1 70 E1 73 are used to define characteris tics of curve ...

Page 110: ...Fig 12 3 Curve 1 Analog input status is monitored by parameter d0 30 AI1 input Bosch Rexroth AG Functions and Parameters VFC 3210 82 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 111: ...op DC braking see chapter DC braking before start on page 112 and chapter DC braking during deceleration to stop on page 117 3 Converter running at zero speed The output is active when the frequency converter is running at zero speed There is no output for this selection during dead zone time of rota tion direction change 4 Speed arrival See chapter 12 7 2 Frequency Arrival on page 129 5 Frequency...

Page 112: ... but not running or the frequency converter is running without error warning 16 Counter target value arrival 17 Counter middle value arrival Used for the counter function see chapter 12 7 1 Counter Function on page 127 18 PID reference engineering value arrival Used for PID function see chapter 12 9 PID Control on page 139 21 Parameter setting from communication For parameter E2 15 the relationshi...

Page 113: ...ut represents AI1 input value 12 Parameter setting from communication For parameter E2 26 the relationship between the output of 12 Parame ter setting from communication and the communication mode is as follow For modbus mode the output is defined by register 0x7F06 The value range of register is 0 00 100 00 It means percentage of maximum analog output value For other fieldbus mode the output is d...

Page 114: ...OUT AO1 output Ref Reference Fig 12 4 AO1 output curve Analog output status is monitored by parameter d0 35 AO1 output Bosch Rexroth AG Functions and Parameters VFC 3210 86 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 115: ...en output frequency is more than 10 Hz the carrier frequen cy is the same as customer s setting For derating figures related to carrier frequency see chapter 6 2 2 Derating of Electric Data on page 23 To achieve optimized performance the carrier frequency setting should follow the equation C0 05 10 x E0 08 With C0 06 1 the carrier frequency can also be changed automatically to keep the power modul...

Page 116: ...l application conditions Step 2 Observe the fan lifetime status at warning When a warning code FLE Fan maintenance period expired is displayed on the operating panel C0 51 Fan total running time is higher than C0 52 Fan maintenance time Pause the display of the warning code FLE by pressing the Func button Perform fan maintenance or replacement Step 3 Reset the fan lifetime counter after fan mainte...

Page 117: ...ontrol 1 Simple PLC and 2 Jog function will be introduced later in separate chapters fSRC1 First frequency setting source fSRC2 Second frequency setting source 0 First priority PID control 1 Second priority Simple PLC 2 Third priority Jog function 3 Fourth priority Basic frequency setting sources fSet Setting frequency Fig 12 5 Frequency setting sources The frequency setting source switching and c...

Page 118: ...he setting frequency is set by parameter E0 07 Digital setting frequency Pressing and buttons on the operating panel will decrease and in crease the output frequency respectively when the frequency converter is run ning 2 AI1 analog input The setting frequency is set by AI1 input 11 Digital input Up Down command The setting frequency is set by command of Up Down Reset via digital in puts 20 Commun...

Page 119: ...switching function take the following steps Step 1 Check and be sure that E0 04 0 No combination Step 2 Select the second frequency setting source by setting parameter E0 02 Step 3 Configure the setting frequency for the selected frequency setting source Step 4 Select a digital input terminal and set its function to 30 Second fre quency setting source activation Example E0 00 0 Panel potentiometer...

Page 120: ...equency is set by First frequency setting source Second frequency setting source can be activated by one of digital inputs see chapter Frequency setting source switching on page 91 1 First frequency setting Second frequency setting The actual setting frequency is the result of the addition operation of the first and second frequency setting sources 2 First frequency setting Second frequency settin...

Page 121: ...equency set ting sources If the first frequency setting sources 0Hz and the second frequency setting sources 0Hz then the actual setting frequency is 0 Hz To use the frequency setting source combination function take the following steps Step 1 Be sure that E1 00 30 Second frequency setting source activation to deactivate the frequency setting source switching function Step 2 Set parameter E0 00 an...

Page 122: ...requency setting source 2 Stop E0 07 Digital setting frequency 0 00 E0 09 Hz 50 00 0 01 Run Adjust the setting frequency by analog inputs When analog input AI1 is used as the frequency setting source the relationship between AI1 and the setting frequency is shown as the figure below Fig 12 7 AI1 and setting frequency To set analog input AI1 properly see chapter 12 2 2 Analog Input Configuration on...

Page 123: ...Stop E0 02 Second frequency setting source 2 Stop Step 2 Select any 3 digital inputs and define functions accordingly Code Name Setting range Default Min Attri E1 00 X1 input 20 Frequency Up command 21 Frequency Down command 22 Up Down command reset 35 Stop E1 01 X2 input 36 Stop E1 02 X3 input 0 Stop E1 03 X4 input 0 Stop Step 3 Set the change rate and initial frequency for Up Down operation Code...

Page 124: ...m E1 17 with the change rate defined by E1 16 Open Open Open No change Closed Closed Open No change Tab 12 1 K1 K2 K3 settings Up Down Reset command is only active when the frequency con verter is running Whether the setting frequency modified by Up Down terminals will be saved or not after power off depends on E0 06 see chapter 12 4 5 Frequency Setting Saving on page 106 Bosch Rexroth AG Function...

Page 125: ...ting source 21 Multi speed settings 0 Stop E0 02 Second frequency setting source 2 Stop Step 2 Select any 3 digital inputs and define functions accordingly Assign functions to digital inputs properly when Acceleration deceleration time activation and 2 wire 3 wire control mode are also necessary defined via digital inputs Code Name Setting range Default Min Attri E1 00 X1 input 1 Multi speed contr...

Page 126: ...85 086 087 088 111 112 113 114 115 116 117 118 121 122 123 124 125 126 127 128 131 132 133 134 135 136 137 138 141 142 143 144 145 146 147 148 151 152 153 154 155 156 157 158 161 162 163 164 165 166 167 168 171 172 173 174 175 176 177 178 181 182 183 184 185 186 187 188 011 Stop E3 62 Stage 1 action 011 Stop E3 64 Stage 2 action 011 Stop E3 66 Stage 3 action 011 Stop E3 68 Stage 4 action 011 Stop ...

Page 127: ... Run E3 21 Deceleration time 7 0 1 6 000 0 s 10 0 0 1 Run E3 22 Acceleration time 8 0 1 6 000 0 s 10 0 0 1 Run E3 23 Deceleration time 8 0 1 6 000 0 s 10 0 0 1 Run The digit definition for each stage action is as the figure below Fig 12 9 Bit definition of rotation direction acceleration and deceleration time VFC 3210 Bosch Rexroth AG Functions and Parameters DOK RCON04 VFC3210 IT01 EN P 99 253 ...

Page 128: ...nd chap ter 2 wire control mode 2 Forward reverse run stop on page 124 Open Open Open E0 07 E0 26 E0 27 Open Open Closed E3 40 E3 10 E3 11 Open Closed Open E3 41 E3 12 E3 13 Open Closed Closed E3 42 E3 14 E3 15 Closed Open Open E3 43 E3 16 E3 17 Closed Open Closed E3 44 E3 18 E3 19 Closed Closed Open E3 45 E3 20 E3 21 Closed Closed Closed E3 46 E3 22 E3 23 Tab 12 3 Multi speed settings for 8 or le...

Page 129: ...ON Digital output active Fig 12 11 Multi speed stage transition VFC 3210 Bosch Rexroth AG Functions and Parameters DOK RCON04 VFC3210 IT01 EN P 101 253 ...

Page 130: ...1 Run E0 27 Deceleration time 0 1 6 000 0 s DOM 0 1 Run E3 10 Acceleration time 2 0 1 6 000 0 s 10 0 0 1 Run E3 11 Deceleration time 2 0 1 6 000 0 s 10 0 0 1 Run E3 12 Acceleration time 3 0 1 6 000 0 s 10 0 0 1 Run E3 13 Deceleration time 3 0 1 6 000 0 s 10 0 0 1 Run E3 14 Acceleration time 4 0 1 6 000 0 s 10 0 0 1 Run E3 15 Deceleration time 4 0 1 6 000 0 s 10 0 0 1 Run E3 16 Acceleration time 5 ...

Page 131: ...eration time Deceleration time Inactive Inactive Inactive E0 26 E0 27 Active Inactive Inactive E3 10 E3 11 Inactive Active Inactive E3 12 E3 13 Active Active Inactive E3 14 E3 15 Inactive Inactive Active E3 16 E3 17 Active Inactive Active E3 18 E3 19 Inactive Active Active E3 20 E3 21 Active Active Active E3 22 E3 23 Tab 12 4 Acceleration deceleration time configuration Acceleration and decelerati...

Page 132: ...ion stopping phase E0 28 Deceleration starting phase E0 29 Deceleration stopping phase Fig 12 14 S curve acceleration and deceleration Stage a percentage of setting acceleration time Stage a percentage of setting deceleration time Bosch Rexroth AG Functions and Parameters VFC 3210 104 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 133: ...cording to the requirements in ac tual applications Output frequency low limit The allowed minimum output frequency according to the requirements in ac tual applications Behavior at low speed running Code Name Setting range Default Min Attri E0 15 Low speed running setting 0 Run with 0 00 Hz 1 Run with low limit frequency 0 Stop E0 16 Low speed frequency hystere sis 0 00 E0 10 Hz 0 00 0 01 Stop By...

Page 134: ...cation engineering process can be avoided Code Name Setting range Default Min Attri E0 06 Digital setting frequency saving mode 0 4 0 Stop 0 Not saved when powered off or stopped By default the setting frequency configured by or digital inputs will not be saved either at power off or frequency converter stop during fine tun ing of the setting frequency in the actual application engineering process...

Page 135: ...ty PID control Second priority Simple PLC Third priority Jog function Fourth priority Basic command sources 0 Operating panel 1 Digital inputs 2 Communication The basic Run Stop Direction command sources are shown in the figure be low Fig 12 17 Run command sources VFC 3210 Bosch Rexroth AG Functions and Parameters DOK RCON04 VFC3210 IT01 EN P 107 253 ...

Page 136: ...on protocol Switch between first and second run command source Code Name Setting range Default Min Attri E1 00 X1 input 31 Second run command source activation 35 Stop E1 01 X2 input 36 Stop E1 02 X3 input 0 Stop E1 03 X4 input 0 Stop If status of the selected terminal is changed when converter is running the run command source will be switched and the converter will freewheel to stop The active i...

Page 137: ...verter stop and show error code dir1 2 Reverse only Forward Converter stop and show error code dir2 Reverse Reverse 3 Swap default direction Forward Reverse Reverse Forward Tab 12 5 Direction configuration For error codes dir1 dir2 concerning direction control see chap ter 13 4 Error Code on page 176 Reverse running frequency Code Name Setting range Default Min Attri E0 11 Reverse running frequenc...

Page 138: ... to reverse forward which can be defined according to actual application Code Name Setting range Default Min Attri E0 18 Direction change dead time 0 0 60 0 s 1 0 0 1 Stop Fig 12 18 Direction change dead time Bosch Rexroth AG Functions and Parameters VFC 3210 110 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 139: ...ency converter runs at E0 36 Start frequency for E0 37 Start frequency holding time and then accelerates to setting frequency with defined acceleration time Code Name Setting range Default Min Attri E0 36 Start frequency 0 00 50 00 Hz 0 05 0 01 Stop E0 37 Start frequency holding time 0 0 20 0 s 0 0 0 1 Stop Fig 12 19 Start directly Set parameter E0 37 Start frequency holding time to a non zero val...

Page 140: ...rd reverse rotation when the frequency converter is in stop mode Code Name Setting range Default Min Attri E0 38 Start DC braking time 0 0 20 0 s 0 0 0 1 Stop E0 39 Start DC braking current 0 0 150 0 0 0 0 1 Stop percentage of frequency converter rated current Fig 12 20 DC braking before start When E0 38 0 DC braking will be executed After this the frequency con verter starting to accelerate to E0...

Page 141: ... speed tracing The larger setting value is the faster voltage recovery is But the setting value is too large will cause an overcur rent In the low power converter this value can be set larger in the high power converter this value should be set smaller E0 43 is the deceleration time that set speed tracking action Please set the de celeration time from the highest output frequency to the lowest out...

Page 142: ...set to 0 Panel Code Name Setting range Default Min Attri E0 35 Starting mode 3 Auto start stop accord ing to setting frequency 0 Stop E0 41 Automatic start stop frequency threshold 0 01 E0 09 Hz 16 00 0 01 Stop E0 00 First frequency setting source 2 AI1 analog input 0 Stop E0 02 Second frequency setting source 2 Stop E0 01 First run command source 0 Panel 0 Stop E0 03 Second run command source 1 S...

Page 143: ...gh limit E0 09 the threshold will be limited to the high limit E0 09 Make sure that The first and the second run command sources are both via panel The active frequency setting source is via analog inputs The Simple PLC PID control and Jog function are deactivated Otherwise E0 35 Starting mode cannot be set to 3 Auto start stop according to setting frequency In this case warning code PrSE will be ...

Page 144: ... converter stops output and the motor mechanically freewheels to stop Freewheeling stop can also be activated by digital inputs When the digital input signal is active the frequency converter freewheels to stop If the digital input signal is inactive and a run command is active the frequency converter resumes the previous running status E0 50 2 Freewheeling stop 2 When stopping command is active t...

Page 145: ...ivation 35 Stop E1 01 X2 input 36 Stop E1 02 X3 input 0 Stop E1 03 X4 input 0 Stop percentage of frequency converter rated current DC braking to stop can be activated in two ways by parameter settings E0 50 0 E0 53 0 E0 54 0 Output frequency E0 52 by digital inputs Any one of digital inputs is set to 16 Stop DC braking activation E0 50 0 DC braking starts when the defined digital input signal is a...

Page 146: ...Fig 12 23 Stop DC braking Bosch Rexroth AG Functions and Parameters VFC 3210 118 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 147: ...400 VAC 323 528 V 380 C0 10 0 Constant voltage control is enabled the converter will automatically control the output voltage within motor rated voltage and the output voltage will not be higher than motor rated voltage C0 10 1 Constant voltage control is disabled then the output voltage will be in direct proportion to the input voltage Output voltage might higher than motor rated voltage C0 10 2 ...

Page 148: ... E0 72 Skip frequency range or boundaries are defined by parameter E0 73 as listed below Upper boundary frequency Skip frequency E0 73 2 Lower boundary frequency Skip frequency E0 73 2 If the current Output frequency is higher than the Upper boundary frequency and the target Setting frequency is within the Skip frequency range the actual output frequency will be limited to Lower boundary frequency...

Page 149: ...8 Hz 5 00 0 01 Run E0 61 Jog acceleration time 0 1 6 000 0 s 5 0 0 1 Run E0 62 Jog deceleration time 0 1 6 000 0 s 5 0 0 1 Run Once the Jog command is active the frequency converter runs immediately to E0 60 Jog frequency with acceleration deceleration time defined by Jog ac celeration time E0 61 Jog deceleration time E0 62 no matter the convert er is running or not When Jog command is inactive th...

Page 150: ...2 25 Jog acceleration deceleration time Forward jog Reverse jog Running status Active Active Stop Active Inactive Jog forward Inactive Active Jog reverse Tab 12 6 Jog configuration If the jog command direction does not match the current jog running direction the converter will stop according to E0 50 Stop mode Bosch Rexroth AG Functions and Parameters VFC 3210 122 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 151: ...D Connected switch K2 to X2 and set E1 01 36 Reverse running REV Fig 12 26 2 wire control mode 1 The control logic is shown in the table below K1 K2 Running status Open Open Stop Closed Open Running forward Open Closed Running reverse Closed Closed Stop Tab 12 7 2 wire control mode 1 configuration If switch K1 and K2 are closed at the same time the frequency con verter stops according to E0 50 Sto...

Page 152: ...EV Example Connected switch K1 to X1 and set E1 00 35 Forward running FWD Connected switch K2 to X2 and set E1 01 36 Reverse running REV Fig 12 27 2 wire control mode 2 The control logic is shown in the table below K1 K2 Running status Open Open Stop Closed Open Running forward Open Closed Stop Closed Closed Running reverse Tab 12 8 2 wire control mode 2 configuration Bosch Rexroth AG Functions an...

Page 153: ... warning code PrSE will be displayed Step 2 Activate 3 wire control 1 Set E1 15 2 3 wire control 1 Example Connected switch K1 to X1 and set E1 00 35 Forward running FWD edge sensitive Connected switch K2 to X2 and set E1 01 36 Reverse running REV level sensitive Connected switch K3 to X3 and set E1 02 25 3 wire control level sensitive Fig 12 28 3 wire control 1 The control logic is shown in the t...

Page 154: ...d K3 to X3 set E1 02 25 3 wire control level sensitive Fig 12 29 3 wire control mode 2 K3 K1 K2 Running status Open Edge Inactive Edge Inactive Stop Closed Edge Inactive Running forward Closed Inactive Edge Running reverse Closed Edge Edge No change Tab 12 10 3 wire control configuration In 2 wire 3 wire control mode check and ensure that the direction setting meets the requirement in the actual a...

Page 155: ...er reset Code Name Setting range Default Min Attri E1 00 X1 input 39 Counter input 40 Counter reset 35 Stop E1 01 X2 input 36 Stop E1 02 X3 input 0 Stop E1 03 X4 input 0 Stop E2 80 Counter middle value 0 E2 81 0 1 Run E2 81 Counter target value E2 80 9 999 0 1 Run E2 15 Relay 1 output selection 16 Counter target value arrival 17 Counter middle value arrival 1 Stop Example X1 input is defined as 39...

Page 156: ...e arrival When the internal counter receives from X1 input the number of input pulse which equals to E2 80 Counter middle value The signal is reset by the next valid edge signal of X2 input which is defined as 40 Counter reset Example E2 80 5 E2 81 8 The output behavior is described as below Fig 12 31 Output behavior If the setting of any parameter E2 80 E2 81 and or the status of the defined digi...

Page 157: ...ame Setting range Default Min Attri E2 15 Relay 1 output selection 4 Speed arrival 1 Stop E2 70 Frequency detection width 0 00 400 00 Hz 2 50 0 01 Run The Speed arrival signal is active on the selected output terminal when the dif ference between the Output frequency and the Setting frequency is within the range set by parameter E2 70 Frequency detection width Fig 12 32 Frequency arrival VFC 3210 ...

Page 158: ... E2 72 Frequency detection level FDT1 width 0 00 E2 71 Hz 1 00 0 01 Run E2 73 Frequency detection level FDT2 0 00 400 00 Hz 25 00 0 01 Run E2 74 Frequency detection level FDT2 width 0 00 E2 73 Hz 1 00 0 01 Run The selected digital output signal and status are as below E2 15 5 Frequency level detection signal FDT1 Active when Output frequency is higher than E2 71 Inactive when Output frequency is l...

Page 159: ... time 5 500 ms 40 1 Run d0 98 High resolution output current 0 01 Read E5 01 is used to set the time constant of dynamic output current in applications where a high resolution value with two decimals are required for monitoring or control VFC 3210 Bosch Rexroth AG Functions and Parameters DOK RCON04 VFC3210 IT01 EN P 131 253 ...

Page 160: ...on and duration An example of simple PLC control is shown in the figure below fout Output frequency t Time TAcc Acceleration time TRun Stage running time TDec Deceleration time Fig 12 34 Example of simple PLC control Frequency source Run command source Rotation direction and Acc Dec time Simple PLC Operating panel E3 60 E3 62 E3 64 E3 66 E3 68 E3 70 E3 72 E3 74 Multi function digital input Communi...

Page 161: ...E3 00 2 Continuously cycling In this mode the frequency converter decelerates to 0 00 Hz after the last stage of simple PLC and then starts a new cycle automatically E3 00 3 Run last stage after selected cycle In this mode the frequency converter keeps running at the setting frequency of the last stage of simple PLC The actual duration for each stage is defined by following equation Take stage 0 a...

Page 162: ... 135 136 137 138 141 142 143 144 145 146 147 148 151 152 153 154 155 156 157 158 161 162 163 164 165 166 167 168 171 172 173 174 175 176 177 178 181 182 183 184 185 186 187 188 011 Stop E3 62 Stage 1 action 011 Stop E3 64 Stage 2 action 011 Stop E3 66 Stage 3 action 011 Stop E3 68 Stage 4 action 011 Stop E3 70 Stage 5 action 011 Stop E3 72 Stage 6 action 011 Stop E3 74 Stage 7 action 011 Stop E3 6...

Page 163: ...eleration time 6 0 1 6 000 0 s 10 0 0 1 Run E3 20 Acceleration time 7 0 1 6 000 0 s 10 0 0 1 Run E3 21 Deceleration time 7 0 1 6 000 0 s 10 0 0 1 Run E3 22 Acceleration time 8 0 1 6 000 0 s 10 0 0 1 Run E3 23 Deceleration time 8 0 1 6 000 0 s 10 0 0 1 Run For the stage definition see chapter Adjust the setting frequency by multi speed function on page 97 If a stage running time is set to 0 simple ...

Page 164: ...ency converter decelerates to run at 0 Hz till the pause signal is inactive A typical simple PLC pause process is as listed in the table below Step Simple PLC pause Run command Converter status Description 1 Inactive Active Run Simple PLC cycles with each stage 2 Active Active Decelerating to 0 Hz No stop DC braking Dec time is according to current simple PLC stage setting 3 Inactive Active Accele...

Page 165: ... s will be skipped without pulse output If the running time of one stage is so short that it finishes before the Sim ple PLC stage complete signal of the previous stage is deactivated the sig nal remains active and the pulse duration calculation is restarted If the setting frequency of next stage is lower than that of the current stage the frequency converter decelerates to the next stage with the...

Page 166: ...Fig 12 36 Simple PLC cycle complete When a cycle is complete a pulse signal is active for the duration of 0 5 s Bosch Rexroth AG Functions and Parameters VFC 3210 138 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 167: ...ve feedback system is formed with proportional integral and derivative operations based on the differences between reference values and their feed back In this way the difference between the actual output and the reference is reduced The basic control principle is shown as the figure below Fig 12 37 PID control principle VFC 3210 Bosch Rexroth AG Functions and Parameters DOK RCON04 VFC3210 IT01 EN...

Page 168: ...ing frequency which can be decreased or increased by pressing the or buttons on the operating panel respectively when the frequency converter is running E4 00 3 AI1 analog input The reference value is set by AI1 analog input E4 00 7 Communication The reference value is set by engineering software PLC or other external devi ces via Modbus or other communication E4 00 8 Analog reference E4 03 The re...

Page 169: ... means faster response of the frequency converter to deviation changes but excessively small Ti leads to oscillation If Ti 0 integration is deactivated during PID control Integration stops but the integral value is kept Integration continues if Ti 0 Derivative time Td Used to respond fast to changes of deviation between reference and feedback Larger Td means faster response but excessively large T...

Page 170: ...e difference between the reference values and the feedback values changes the integral value follows immediately the difference When the set ting frequency reaches the limits the integration stops and the integral value remains unchanged This mode is used in applications with fast change reference values 1 Continue integral regulation when frequency arrives at upper lower limit When the PID output...

Page 171: ...E4 00 0 the given frequency is set by PID out put 1 PID feedforward activate If E4 00 0 the given frequency is set by the re sult of PID output plus the main frequency setting the given frequency is set by parameter E0 00 First frequency setting source and be obtained through Acc Dcc module Fig 12 38 PID feedforward The parameters E4 19 and E4 20 are both used for limiting the value of PID feed fo...

Page 172: ...with scaling the output value follow the equations be low User defined setting speed d0 04 d0 02 x E5 02 User defined actual speed d0 05 d0 00 x E5 02 Code Name Setting range Default Min Attri E5 02 User defined speed scaling factor 0 01 100 00 1 00 0 01 Run d0 01 Actual speed 1 rpm Read d0 03 Setting speed 1 rpm Read d0 04 User defined setting speed 0 1 Read d0 05 User defined output speed 0 1 Re...

Page 173: ...ue detection width is used to set the tolerance win dow between d0 70 PID reference engineering value and d0 71 PID feed back engineering value When the difference between reference and feedback is within the detection width the value arrival signal will be active via DO1 output Set E4 32 d0 70 d0 71 d0 70 x 100 Fig 12 40 PID engineering value detection width VFC 3210 Bosch Rexroth AG Functions an...

Page 174: ... 60 0 0 1 Run E5 17 Sleep boost time 0 0 3 600 0 s 0 0 0 1 Run E5 18 Sleep boost amplitude 0 0 100 0 0 0 0 1 Run E5 19 Wake up level 0 0 100 0 0 0 0 1 Run E5 20 Wake up delay 0 2 60 0 s 0 5 0 1 Run The frequency converter may go into the sleep mode when all the conditions be low are met PID feedback E5 19 Wake up level PID output E5 15 Sleep level Duration t E5 16 Sleep delay Bosch Rexroth AG Func...

Page 175: ...ith PSLP dis played on the operating panel Sleep boost E5 18 x PID reference During sleeping the frequency converter monitors the actual PID feedback and wakes up when the following two conditions are met PID feedback E5 19 Wake up level Duration t E5 20 Wake up delay The frequency converter resumes to its previous running status after waking up VFC 3210 Bosch Rexroth AG Functions and Parameters D...

Page 176: ... leakage protection delay at start up 0 0 600 0 s 60 0 0 1 Run E9 05 Last error type 24 Pdr pump dry 0 Read E9 06 Second last error type 0 Read E9 07 Third last error type 0 Read The conditions to trigger the pump dry protection Frequency converter runs at the E0 09 Output frequency high limit PID feedback PID reference E5 05 Pump dry protection threshold Duration E5 06 Pump dry protection delay W...

Page 177: ...age protection delay at start up E5 10 are used to prevent the two modes of protection at start up process These two modes of protection are only valid when PID control is enabled VFC 3210 Bosch Rexroth AG Functions and Parameters DOK RCON04 VFC3210 IT01 EN P 149 253 ...

Page 178: ...tage Example When C0 29 50 the derating percentage of the output current at 15 kHz is 51 as shown in chapter Derating and carrier frequency on page 25 When the carrier frequency is 4 kHz the output current is 100 of the rated current the actual overload pre warning level is 50 x 100 which equals to the C0 29 When the carrier frequency is 15 kHz the output current is derated to 51 of the rated curr...

Page 179: ...oltage prevention level 1P 200 VAC 300 390 V 3P 400 VAC 600 785 V 385 770 0 Stop With stall overvoltage prevention the frequency converter detects the DC bus voltage and compares it with C0 26 Stall overvoltage prevention level during deceleration DC bus voltage C0 26 The output frequency stops deceasing DC bus voltage C0 26 C0 24 The output frequency resumes decreas ing The typical behavior of st...

Page 180: ...tion level 20 0 C2 42 150 0 0 1 Stop The typical behavior of stall overcurrent during acceleration is shown as the fig ure below Fig 12 43 Stall overcurrent during acceleration Output current C0 27 The output frequency stops increasing Output current C0 27 The output frequency resumes increasing to the setting frequency with de fined acceleration time The typical behavior of stall overcurrent at c...

Page 181: ...ncy decreases till the output current is lower than C0 27 with defined deceleration time Output current C0 27 The output frequency increases to the setting frequency with defined acceler ation time VFC 3210 Bosch Rexroth AG Functions and Parameters DOK RCON04 VFC3210 IT01 EN P 153 253 ...

Page 182: ...r rated current During motor deceleration The output phase loss has a dead zone in the following cases The output frequency is lower than 1 00 Hz During DC braking During restarting with speed capture During motor parameters auto tuning Analog Input Broken Wire Detection Code Name Setting range Default Min Attri E1 61 Broken wire protection 0 Inactive 1 Warning 2 Error 0 Stop If 4 20 mA or 2 10 V ...

Page 183: ...tion time 0 1 6 000 0 5 0 0 1 Run 32 Error signal N O contact input If the defined switch is closed the external error signal is active If the defined switch is open the external error signal is inactive 33 Error signal N C contact input If the defined switch is open the external error signal is active If the defined switch is closed the external error signal is inactive Frequency converter stops ...

Page 184: ...rter stops and indicates error code E St if K1 is closed or The frequency converter stops and indicates error code E St if K2 is open Bosch Rexroth AG Functions and Parameters VFC 3210 156 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 185: ...e output frequency is higher than C1 75 Low speed derating fre quency the allowed continuous current is C1 07 Motor rated current When the output frequency is lower than C1 75 the allowed continuous cur rent is reduced according to the above curve with the lowest value to C1 76 Zero speed load at standstill Zero speed load Zero speed load is the allowed continuous current percentage of rated cur r...

Page 186: ... function can be disabled by setting C1 69 0 if necessary Ensure that the converter output current does not exceed 110 of the C1 07 Motor rated current Motor overload pre warning Code Name Setting range Default Min Attri C1 70 Motor overload pre warning level 100 0 250 0 100 0 0 1 Run C1 71 Motor overload pre warning delay 0 0 20 0 2 0 0 1 Run E2 15 Relay 1 output selection 12 Motor overload pre w...

Page 187: ...h current supply use terminals AO AI and GND on the frequency converter Fig 12 49 Temperature sensor with current supply Code Name Setting range Default Min Attri E1 60 Motor temperature sensor channel 0 1 0 Inactive 0 Stop C1 72 Motor thermal sensor type 0 2 3 0 Stop E1 35 AI1 input mode 0 0 20 mA 1 4 20 mA 2 0 10 V 3 0 5 V 4 2 10 V 2 Run VFC 3210 Bosch Rexroth AG Functions and Parameters DOK RCO...

Page 188: ...hould be close to the sensor resistance when the motor is at high temperature C1 72 2 PT100 For a good resolution of temperature with PT100 sensors the value of resis tor R in the figure should be close to the sensor resistance at the motor tem perature limit C1 72 3 PT1000 For PT1000 sensors the relationship between the resistor R and the motor temperature is 30 882 Ω 0 1 000 Ω 200 1 758 Ω Set th...

Page 189: ...ute speed capture and resume its previous operation When option 2 is selected the converter will decrease the output frequency to regain the kinetic energy from the rotating motor to stabilized the DC bus volt age When DC bus voltage is recovered then converter output frequency will rise again and converter will enter the normal running mode When option 3 is selected the converter regains kinetic ...

Page 190: ...p C1 07 Motor rated current 0 01 655 00 A DOM 0 01 Stop C1 08 Motor rated frequency 5 00 400 00 Hz 50 00 0 01 Stop C1 09 Motor rated speed 1 60 000 DOM 1 Stop C1 10 Motor rated power factor 0 00 Automatically identified 0 01 0 99 Power factor setting 0 00 0 00 Stop If the data for Motor rated power factor C1 10 is not available on the motor nameplate keep its default setting 0 00 Automatically ide...

Page 191: ...speed fn rated frequency p numbers of pole pairs s rated slip nn rated speed fs rated slip frequency Motor parameter auto tuning Function description With the configuration of motor nameplate parameters the frequency converter can run in V f control In addition the following parameters are calculated auto matically based on the motor nameplate parameters Code Name Setting range Default Min Attri C...

Page 192: ...for the setting of the parameter value Code Name Level C1 01 Motor parameter tuning Top level C1 05 Motor rated power Nameplate level C1 06 Motor rated voltage C1 07 Motor rated current C1 08 Motor rated frequency C1 09 Motor rated speed C1 10 Motor rated power factor C1 12 Motor rated slip frequency Physical parameter level C1 20 Motor no load current C1 21 Stator resistance C1 22 Rotor resistanc...

Page 193: ...arameters and actual application conditions Set auto tuning mode and start motor parameter auto tuning Set the following parameter according to the control mode of the frequency con verter and the application situation Code Name Setting range Default Min Attri C1 01 Motor parameter tuning 0 1 0 Stop 0 Inactive 1 Static auto tuning This mode is suggested to be used for V f control Press the Run but...

Page 194: ...his mode refers to linear voltage frequency control which is used for nor mal constant torque loads Fig 12 51 Linear V f curve 1 Square This mode refers to square voltage frequency control which is used for vari able torque loads of fans pumps etc Fig 12 52 Square V f curve 2 User defined Bosch Rexroth AG Functions and Parameters VFC 3210 166 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 195: ...ge Default Min Attri C2 01 V f frequency 1 0 00 C2 03 Hz 0 00 0 01 Stop C2 02 V f voltage 1 0 0 120 0 0 0 0 1 Stop C2 03 V f frequency 2 C2 01 C2 05 Hz 0 00 0 01 Stop C2 04 V f voltage 2 0 0 120 0 0 0 0 1 Stop C2 05 V f frequency 3 C2 03 E0 08 Hz 50 00 0 01 Stop C2 06 V f voltage 3 0 0 120 0 100 0 0 1 Stop Each of the three V f frequency points is limited by the neighboring V f frequen cy points I...

Page 196: ... C1 08 User defined V f curve when C2 05 C1 08 In field weakening range output voltage needs to be higher than the rated voltage In this case The maximum value of C2 05 V f frequency 3 can be higher than C1 08 Motor rated frequency The maximum value of C2 06 V f voltage 3 can be higher than 100 Bosch Rexroth AG Functions and Parameters VFC 3210 168 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 197: ...t Min Attri C2 07 Slip compensation factor 0 200 0 1 Run 0 No slip compensation The slip compensation function is deactivated 1 100 Full slip compensation Example C1 12 2 50 Hz C2 07 100 The actual slip compensation is 2 50 Hz x 100 2 50 Hz 101 200 Over slip compensation Example C1 12 2 50 Hz C2 07 200 The actual slip compensation is 2 50 Hz x 200 5 00 Hz VFC 3210 Bosch Rexroth AG Functions and Pa...

Page 198: ...arts to be boosted when the output fre quency is lower than half of C1 08 Example If C1 08 50 00 Hz then torque boost function is active when out put frequency is lower than 25 00 Hz Fig 12 56 Manual torque boost with linear or user defined V f curve C2 21 is the voltage boost value at 0 00 Hz The actual voltage boost values for other frequency points decreases in linear along with output frequenc...

Page 199: ...t frequency and the load current The linear and square V f curves for automatic torque boost are shown as figures below Automatic torque boost with linear V f curve Fig 12 58 Automatic torque boost with linear V f curve Automatic torque boot with square V f curve VFC 3210 Bosch Rexroth AG Functions and Parameters DOK RCON04 VFC3210 IT01 EN P 171 253 ...

Page 200: ... boost factor Its default value 50 means no adjustment The calculation equation is shown as below Voltage boost 3 x 0 5 x I1 x R1 x C2 22 R1 stator resistance I1 stator current Thus R1 should be preset or calculated or tuned and then input to C1 21 Bosch Rexroth AG Functions and Parameters VFC 3210 172 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 201: ...ss the motor oscillation in the case of light load or no load Code Name Setting range Default Min Attri C2 24 Light load oscillation damping factor 0 5 000 0 1 Run C2 25 Light load oscillation damping filter factor 10 2 000 100 1 Run C2 24 0 Oscillation suppression is inactive Increasing C2 24 brings a better effect of oscillation suppression but exces sive increase leads to unstable running of th...

Page 202: ...faster the current suppres sion The higher value of C2 44 Integral time the more accurate of current sup pression Code Name Setting range Default Min Attri C2 42 Current limitation level 20 250 150 1 Stop C2 43 Current limitation proportional gain 0 000 10 000 DOM 0 001 Stop C2 44 Current limitation integral time 0 001 10 000 DOM 0 001 Stop The default settings of C2 43 and C2 44 can meet requirem...

Page 203: ...m default value EP Parameters with invalid settings PAr1 Parameter set switching from set 2 to set 1 PAr2 Parameter set switching from set 1 to set 2 13 3 Warning Code Code Description P oFF Displayed only at power down drop in stop state S Err Parameter change blocked C dr Communication disconnection PrSE Parameter setting contradiction FLE Fan maintenance period expired noCP No modified paramete...

Page 204: ...ce start frequency E0 36 Excessive load rotation inertia or impact Increase acceleration time E0 26 reduce sudden load change Running command active while motor is coasting Restart after motor stop or start with speed capture E0 35 Wrong setting of V f curve related pa rameters Adjust setting of V f curve related parameters Motor power and frequency converter power do not match Motor power has to ...

Page 205: ...itors overcharged Check motor connection Direct start during motor running Restart after motor stop or start with speed capture E0 35 Excessively short acceleration time Increase acceleration time E0 26 or use S curve E0 25 E0 28 E0 29 13 4 6 Error 6 OE 3 Overvoltage during Deceleration Possible reason Solution Surge voltage from power supply Check input power supply Motor to earth short circuit c...

Page 206: ...rrent Increase the acceleration time E0 26 reduce the overexcitation braking factor E0 55 13 4 10 Error 10 IPH L Input Phase Loss Possible reason Solution Abnormal omitted or broken connections of frequency converter power supply Check power supply connections remove omitted or broken connections Broken fuse Check fuse Imbalance in the three phases of input power supply Check if the imbalance situ...

Page 207: ...e carrier frequency C0 05 Use a frequency converter with larger power Excessive load excessive short Acc Dec time or cycle Adjust load acceleration deceleration time or cycle Use a frequency converter with larger power Low mains voltage Check input power supply Excessive torque compensation Reduce torque compensation setting C2 22 till the cur rent decreases Excessive overexcitation braking factor...

Page 208: ...d at low speed Increase frequency converter output frequency Reduce load Use variable frequency motor or set zero speed load C1 76 to a higher value Set correct motor thermal model protection time con stant C1 74 Low mains voltage Check input power supply Wrong settings of V f curve related param eters Adjust settings of V f curve related parameters Excessive sudden load change Check load Wrong in...

Page 209: ...r power Wrong setting of motor parameters Correct motor parameters setting according to motor name plate No connection of converter and motor Check motor cable connections 13 4 21 Error 38 AibE Analog Input Broken Wire Detection Possible reason Solution Analog input wire is disconnected Check wiring of AI1 AI2 and EAI 13 4 22 Error 39 EPS DC_IN Power Supply Error Possible reason Solution DC_IN pow...

Page 210: ... via Modbus communication Check the stop command via Modbus communication 0X0088 stop according to parameter setting 0X0090 E stop active If converter receives 0X0090 E St will be dis played 13 4 26 Error 43 FFE Firmware Version Mismatch Possible reason Solution Operating panel may be placed to the frequency con verter with older newer firmware Contact with service Control board may be removed to ...

Page 211: ...y communication between con trol boards Contact with service 13 4 30 Error 49 idP Internal Parameter Error Possible reason Solution Internal error caused by parameter handling Contact with service 13 4 31 Error 50 idE Converter Internal Error Possible reason Solution Internal error occurs Contact with service 13 4 32 Error 56 PrEF Parameter Restore Error after Firmware Update Possible reason Solut...

Page 212: ...onverter was running in 3 wire mode before power loss the restart of the frequency converter is decided by the status of this 3 wire terminal after power on If the power loss was caused by power supply interference an error code UE 1 will be displayed on the operating panel in un dervoltage situation and the frequency converter will not restart automatically after power on even setting E0 45 is Ac...

Page 213: ...g range Default Min Attri E9 00 Automatic error reset attempts 0 3 0 Inactive 0 Stop E9 01 Automatic error reset interval 0 1 60 0 s 10 0 0 1 Stop E9 02 Automatic error reset attempts re start time 0 65 535 0 1 Stop Parameter E9 02 can be used to reset the internal error rest attempts back to the value from E9 00 in case there are no error events inside this restart time The number of reset attemp...

Page 214: ... 01 X2 input 0 Stop E1 02 X3 input 0 Stop E1 03 X4 input 0 Stop Set the respective parameter of any digital input as 34 Error reset For wiring diagram please refer to chapter Digital input NPN wiring on page 40 Bosch Rexroth AG Diagnosis VFC 3210 186 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 215: ...y modification of parameters monitoring of fre quency converter running status and error messages to address the specific re quirements of applications 14 2 Basic Communication Settings 14 2 1 Setting the Data Transmission Rate Data transmission rate refers to the transmission rate of data between the exter nal computer and the frequency converter Code Name Setting range Default Min Attri E8 10 Mo...

Page 216: ...ault Min Attri E8 12 Modbus local address 1 247 1 1 Stop 14 2 4 Setting Command Signal Type Code Name Setting range Default Min Attri E8 13 Modbus level edge sensitivity se lection 0 Level sensitive 1 Edge sensitive 1 Stop Level sensitive default situation The control word is not a real edge sensitive master should manually reset the command For example 1 Simulate an error 2 Set bit 5 1 the error ...

Page 217: ...rter will reports a communication error code and act as de fined in E8 02 Communication error protection mode E8 02 0 Freewheeling stop The motor freewheels to stop after the communication timeout no matter the settings of parameter E0 50 Stop mode E8 02 1 Keep running The motor continues running at the setting frequency and warning code C dr will be displayed on the operating panel E8 02 2 Emerge...

Page 218: ...t from the polling If a slave station is unable to recognize a message from the master station an exception response will be sent to the master station Slave stations cannot communicate with each other but through the master s software which reads data from one slave station and sends them to another There are two types of dialogs between the master station and the slave sta tions The master stati...

Page 219: ...d parity 1 start bit 8 data bits 2 stop bits no parity The character or byte is sent in the following sequence from left to right Least significant bit LSB Most significant bit MSB Start 1 2 3 4 5 6 7 8 Stop Start 1 2 3 4 5 6 7 8 Even Stop Start 1 2 3 4 5 6 7 8 Odd Stop Start 1 2 3 4 5 6 7 8 Stop Stop Tab 14 2 RTU transmission mode Message frames are separated by a silent interval of at least 3 5 ...

Page 220: ...8 Diagnosis NO 16 0x10 Write N register words YES 16 23 0x17 Read write N register words NO 16 Tab 14 3 VFC 3210 Modbus functions and limits Read and Write are considered from the prospect of the master station Modbus message formats are different according to the function codes shown below Slave No 0x03 Address of 1st word Number of words CRC16 Hi Lo Hi Lo Lo Hi Tab 14 4 Function 3_Request from t...

Page 221: ...ab 14 9 Function 16_Response from the slave Slave No 0x17 Address of 1st word to be read Number of words to be read Address of 1st word to be written Hi Lo Hi Lo Hi Lo Number of words to be written Number of bytes to be written Value of 1st word to be written Value of last word to be written CRC16 Hi Lo Hi Lo Hi Lo Lo Hi Tab 14 10 Function 23_Request from the master Slave No 0x17 Number of bytes 1...

Page 222: ...00H Lower byte of data 02H CRC lower byte CBH CRC higher byte 0BH Message end Transmission time for 3 5 bytes Tab 14 12 Function 0x03_Request from RTU master Message start Transmission time for 3 5 bytes Slave address 01H Modbus function code 03H Bytes of data 04H Higher byte of data in register 3000H 00H Lower byte of data in register 3000H 14H Higher byte of data in register 3001H 00H Lower byte...

Page 223: ...ssage start Transmission time for 3 5 bytes Slave address 01H Modbus function code 06H Higher byte of write register address 30H Lower byte of write register address 02H Higher byte of write data 00H Lower byte of write data 00H CRC lower byte 27H CRC higher byte 0AH Message end Transmission time for 3 5 bytes Tab 14 14 Function 0x06_Request from RTU master Message start Transmission time for 3 5 ...

Page 224: ...H Lower byte of test word 2 78H CRC lower byte 73H CRC higher byte 33H Message end Transmission time for 3 5 bytes Tab 14 16 Function 0x08_Request from RTU master Message start Transmission time for 3 5 bytes Slave address 01H Modbus function code 08H Higher byte of sub function 00H Lower byte of sub function 00H Higher byte of test word 1 12H Lower byte of test word 1 34H Higher byte of test word...

Page 225: ...4001H 00H CRC lower byte 93H CRC higher byte ACH Message end Transmission time for 3 5 bytes Tab 14 18 Function 0x10_Request from RTU master Message start Transmission time for 3 5 bytes Slave address 01H Modbus function code 10H Higher byte of write register start address 40H Lower byte of write register start address 00H Higher byte of register number 00H Lower byte of register number 02H CRC lo...

Page 226: ...of data in register 4000H 01H Higher byte of data in register 4001H 00H Lower byte of data in register 4001H 00H CRC lower byte E6H CRC higher byte B3H Message end Transmission time for 3 5 bytes Tab 14 20 Function 0x17_Request from RTU master Message start Transmission time for 3 5 bytes Slave address 01H Modbus function code 17H Bytes of read register 04H Higher byte of read register 3000H 00H L...

Page 227: ...3 The word address indicated in the request do not exist in the slave 4 The word values indicated in the request are not permissible in the slave 5 Parameters cannot be modify in run mode 6 Parameters are read only that cannot be modified 7 Invalid operation which is decided by the function of frequency convert er 9 EEPROM read write error B Function code 3 read range exceeds 16 includes situation...

Page 228: ...1 C2 E0 E1 E2 E3 Address high byte 0x34 0x35 0x38 0x39 0x40 0x41 0x10 Group E4 E5 E8 E9 U0 U1 d0 Tab 14 22 Frequency converter parameter registers Parameters of the monitoring group Group d0 are always write pro tected Examples To read out the module temperature d0 20 of VFC 3210 frequency converter use register address 0x1014 0x10 Group d0 index 0x14 20 To set V f curve mode C2 00 of VFC 3210 fre...

Page 229: ...op according to parameter setting 0 Inactive 2 1 Reverse 0 Forward 1 1 Jog active jogging direction determined by bit 2 0 Inactive 0 1 Run command active 0 Inactive Tab 14 24 Communication control register 0x7F00 If the communication frame check is successful CRC valid the frequency con verter always accepts the content of the control word All conflicts e g run command and stop command active at t...

Page 230: ...ue Description 15 8 Error code equals to E9 05 7 1 Error 0 No error 6 1 Stall over current 0 Normal 5 1 Stall over voltage 0 Normal 4 1 Decelerating 0 Not in deceleration 3 1 Accelerating 0 Not in acceleration 2 1 Jogging 0 Not in jog 1 1 Running 0 Stop 0 1 Reverse 0 Forward Tab 14 25 Communication state register 0x7FA0 Bosch Rexroth AG Communication VFC 3210 202 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 231: ...served 13 Reserved 12 Reserved 11 1 Coasting to stop 0 Not coasting 10 1 Speed tracing 0 Not tracing 9 1 0 speed 0 Not 0 speed 8 1 DC braking 0 Not DC braking 7 Reserved 6 1 Stall over current 0 Normal 5 1 Stall over voltage 0 Normal 4 1 Decelerating 0 Not in deceleration 3 1 Accelerating 0 Not in acceleration 2 1 Jogging 0 Not in jog 1 1 Running 0 Stop 0 1 Reverse 0 Forward Tab 14 26 Additional s...

Page 232: ...ing run 9 SC surge current or short circuit A IPH L input phase loss B OPH L output phase loss C ESS soft start error 14 OL 1 converter overload 15 OH converter over temperature 17 FF fan failure 18 Pdr pump dry 19 CoL command value lost 1A StO r safe torque off error 1B StO E safe torque off hardware error 1E OL 2 motor overload 1F Ot motor over temperature 20 t Er motor parameter tuning error 21...

Page 233: ...rE parameter backup restore error 38 PrEF parameter restore error after firmware update 3C ASF application firmware error 3D APE1 application error 1 3E APE2 application error 2 3F APE3 application error 3 40 APE4 application error 4 41 APE5 application error 5 Tab 14 27 Fault status register 0x7FB0 Communication frequency setting register 0x7F01 The address of frequency setting register for commu...

Page 234: ... address Function code Start address Number of address Bytes of data Data content CRC code Request 0x01 0x10 0x7F00 0x0002 0x04 0x0081 0x1388 0x8AE3 Response 0x01 0x10 0x7F00 0x0002 N A N A 0x581C Example 2 Read the output frequency of 01 frequency converter and output velocity Slave address Function code Start address Number of address Bytes of data Data content CRC code Request 0x01 0x03 0x1000 ...

Page 235: ... E1 00 E0 04 writing operation do not permit repeated non zero value 3 If the communication protocol is changed baud rate data frame and local address will be restored to factory default 4 The read response of user password and manufacture password is 0000 in case of external computer reading 5 The external computer can set modify or cancel user password the specif ic operation is same to the situ...

Page 236: ...or has been installed for the master device and make sure that its resistance is not more than 1 5 kΩ WARNING Cables may only be connected when the frequency converters are switched off Recommendations on networking Use shielded twisted pair cable to connect RS485 links Modbus cable should be adequately away from power cables minimum 30 cm Avoid crossing of Modbus cables and power cables and use o...

Page 237: ...1P2 FCAF01 1A A050 E 0020 N 03 NNNN 0020 N 03 2K20 1P2 FCAF01 1A A050 E 0025 N 03 NNNN 0025 N 03 0K40 3P4 FCAF01 1A A050 E 0008 A 05 NNNN 0008 A 05 0K75 3P4 1K50 3P4 FCAF01 1A A050 E 0020 N 05 NNNN 0020 N 05 2K20 3P4 4K00 3P4 Tab 15 2 External EMC filter type Only mount the EMC filter FCAF vertically Keep at least 80 mm above the top and below the bottom of the EMC filter free from mounted parts F...

Page 238: ...15 2 2 Technical Data Dimensions Fig 15 1 0010 N 03 Bosch Rexroth AG Accessories VFC 3210 210 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 239: ...Fig 15 2 0020 N 03 0025 N 03 VFC 3210 Bosch Rexroth AG Accessories DOK RCON04 VFC3210 IT01 EN P 211 253 ...

Page 240: ...Fig 15 3 0008 A 05 Fig 15 4 0020 N 05 Bosch Rexroth AG Accessories VFC 3210 212 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 241: ... m kg 0 42 0 86 0 87 Mains voltage at TN S TN C TT mains ULN V 200 240 Mains voltage at Corner groun ded Delta mains ULN V Not allowed Mains voltage at IT mains ULN V Not allowed Tolerance ULN UL 10 10 Input frequency UL fLN Hz 50 60 Nominal current IL_cont A 10 20 25 Calculation of leakage current Ileak mA 0 5 3 5 3 5 Required wire size according to IEC 60364 5 52 at IL_cont ALN mm2 2 3 5 5 3 Req...

Page 242: ...Mains voltage three phase at Corner grounded Delta mains ULN V Not allowed Mains voltage three phase at IT mains ULN V Not allowed Tolerance ULN UL 15 10 Input frequency UL fLN Hz 50 60 Nominal current IL_cont A 8 20 Calculation of leakage current Ileak mA 4 1 3 1 Required wire size according to IEC 60364 5 52 at IL_cont ALN mm2 4 5 Required wire size according to UL 508 A internal wiring at IL_co...

Page 243: ...components provided for this purpose Before working with electric parts with voltage potentials higher than 50 V the device must be disconnected from the mains voltage Ensure that the mains voltage is not reconnected In the frequency converters capacitors are used in the DC bus as energy stores Energy stores maintain their energy even when the supply voltage has been cut off Frequency converters h...

Page 244: ...e visual inspection Gas No harmful flammable gas or strange smell Sound No strange sound Panel display No error code Others No direct sunlight no oil or corrosive substan ces around Converter Status Running stably the outlet temperature is nor mal Fan No blockage or contamination Terminal screw Wiring is correct screw fastening without loosening Motor Sound vibration No strange sound no abnormal v...

Page 245: ... Contact with service Fan No color change or deformation Replace fan No blockage or contamination Eliminate blockage and clean fan Cooling system radiator inlet outlet No blockage or foreign matters Eliminate blockage and clear foreign matters Printed circuit board No dust or oil contamination No discoloration or deforma tion Clean printed circuit board Electrolytic capacitor No leakage color chan...

Page 246: ...operties of devices and even cause personal injury and property damage Therefore it is necessary to replace the device in time Item Replacement criteria Fan Replace the cooling fan that running time exceed thirty thousand hours Tab 16 3 Device replacement Bosch Rexroth AG Maintenance VFC 3210 218 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 247: ... Construction Overview 1 I O cover 2 Control board 3 Middle shell 4 Terminal cover 5 Power board 6 Main board 7 Heat sink 8 Fan 9 Fan cover Fig 16 1 Construction overview VFC 3210 Bosch Rexroth AG Maintenance DOK RCON04 VFC3210 IT01 EN P 219 253 ...

Page 248: ...oduce high temperature be careful not to be burned Disassemble the fan after the heatsink fully cooling Please be sure to wear protective gloves to remove the fan Fig 16 2 Disassembly of the fan Bosch Rexroth AG Maintenance VFC 3210 220 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 249: ...Fig 16 3 Assembly of the fan VFC 3210 Bosch Rexroth AG Maintenance DOK RCON04 VFC3210 IT01 EN P 221 253 ...

Page 250: ...boschrexroth com Additional information on service repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany please contact your local service office first For hotline num bers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following in formation read...

Page 251: ...opper synthetic materials brass electronic components and modules magnetic materials electronic components and modules 18 2 Disposal Return of products Our products can be returned to our premises free of charge for disposal It is a precondition however that the products are free of oil grease or other dirt Furthermore the products returned for disposal must not contain any undue for eign material...

Page 252: ...mulators contained in Rexroth products have to be properly disposed of according to the country specific collection Recycling Most of the products can be recycled due to their high content of metal In order to recycle the metal in the best possible way the products must be disassem bled into individual modules Metals contained in electric and electronic modules can also be recycled by means of spe...

Page 253: ...19 Appendix 19 1 Appendix I Abbreviations FCAF External EMC filter FSWA Engineering software VFC 3210 Bosch Rexroth AG Appendix DOK RCON04 VFC3210 IT01 EN P 225 253 ...

Page 254: ...19 2 Appendix II Type Coding 19 2 1 Frequency Converter Type Coding Fig 19 1 Frequency converter type coding Bosch Rexroth AG Appendix VFC 3210 226 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 255: ...19 2 2 External EMC Filter Type Coding Fig 19 2 External EMC filter type coding VFC 3210 Bosch Rexroth AG Appendix DOK RCON04 VFC3210 IT01 EN P 227 253 ...

Page 256: ...19 2 3 Engineering Software Type Coding Fig 19 3 Engineering software type coding Bosch Rexroth AG Appendix VFC 3210 228 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 257: ...um setting step Attri Parameter attribute Run Parameter setting can be modified when the converter is in run or stop status Stop Parameter setting can only be modified when the converter is in stop status Read Parameter setting is read only and cannot be modified DOM Depends on model bx xx Cx xx Ex xx Ux xx dx xx Function parameter values VFC 3210 Bosch Rexroth AG Appendix DOK RCON04 VFC3210 IT01 ...

Page 258: ...ers 3 Start up parameters 4 Modified parameters 0 Run b0 10 Parameter initialization 0 Inactive 1 Restore to default settings 2 Clear error record 0 Stop b0 12 Parameter set selection 0 Parameter set 1 active 1 Parameter set 2 active 0 Stop b0 20 User password 0 65 535 0 1 Run b0 21 Manufacturer password 0 65 535 0 1 Run Bosch Rexroth AG Appendix VFC 3210 230 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 259: ...e prevention level 1P 200 VAC 300 390 V 385 1 Stop 3P 400 VAC 600 785 V 770 C0 27 Stall overcurrent prevention level 20 0 C2 42 150 0 0 1 Stop C0 28 Phase loss protection mode 0 3 3 Run C0 29 Converter overload pre warning level 20 0 200 0 110 0 0 1 Stop C0 30 Converter overload pre warning delay 0 0 20 0 s 2 0 0 1 Stop C0 40 Power loss ride through mode 0 Inactive 1 Output disabled 2 Regain kinet...

Page 260: ...tive Reset to 0 after action is executed 0 Run percentage of frequency converter rated current Setting range of C0 25 0 Stall overvoltage protection disabled 1 Stall overvoltage protection enabled Setting range of C0 28 0 Both input and output phase loss protection active 1 Only input phase loss protection active 2 Only output phase loss protection active 3 Both input and output phase loss protect...

Page 261: ...01 Stop C1 21 Stator resistance 0 00 200 00 Ω DOM 0 01 Stop C1 22 Rotor resistance 0 00 200 00 Ω DOM 0 01 Stop C1 23 Leakage inductance 0 00 200 00 mH DOM 0 01 Stop C1 24 Mutual inductance 0 0 3 000 0 mH DOM 0 1 Stop C1 25 Rotor leakage inductance 0 00 200 00 DOM 0 01 Stop C1 69 Motor thermal model protection setting 0 Inactive 1 Active 0 Stop C1 70 Motor overload pre warning level 100 0 250 0 100...

Page 262: ...matic boost 0 1 20 0 Manual boost DOM 0 1 Run C2 22 Automatic torque boost factor 0 320 50 1 Run C2 23 Heavy load stabilization setting 0 Inactive 1 Active 1 Run C2 24 Light load oscillation damping factor 0 5 000 0 1 Run C2 25 Light load oscillation damping filter factor 10 2 000 100 1 Run C2 40 Current limitation mode 0 Always inactive 1 Inactive at constant speed 2 Active at constant speed 2 St...

Page 263: ... running frequency 0 00 E0 09 Hz 0 00 0 01 Stop E0 15 Low speed running setting 0 Run with 0 00 Hz 1 Run with low limit frequen cy 0 Stop E0 16 Low speed frequency hysteresis 0 00 E0 10 Hz 0 00 0 01 Stop E0 17 Direction control 0 Forward Reverse 1 Forward only 2 Reverse only 3 Swap default direction 0 Stop E0 18 Direction change dead time 0 0 60 0 s 1 0 0 1 Stop E0 25 Acceleration deceleration cur...

Page 264: ...aking initial frequency 0 00 50 00 Hz 0 00 0 01 Stop E0 53 Stop DC braking time 0 0 20 0 s 0 0 Inactive 0 0 0 1 Stop E0 54 Stop DC braking current 0 0 150 0 0 0 0 1 Stop E0 55 Overexcitation braking factor 1 00 2 00 1 10 0 01 Run E0 56 Emergency stop action 0 Freewheeling stop 1 Decelerating stop 0 Stop E0 57 Emergency stop deceleration time 0 1 6 000 0 5 0 0 1 Run E0 60 Jog frequency 0 00 E0 08 H...

Page 265: ... setting 2 First frequency setting second frequency setting 3 First frequency setting x second frequency setting 4 Bigger one of 2 sources 5 Smaller one of 2 sources 6 Valid which channel is non zero Setting range of E0 06 0 Not saved when powered off or stopped 1 Not saved when powered off saved when stopped 2 Saved when powered off not saved when stopped 3 Saved when powered off or stopped 4 Mem...

Page 266: ...en wire protection 0 Inactive 1 Warning 2 Error 0 Stop E1 69 Analog input filter time 0 000 2 000 s 0 100 0 001 Run E1 70 Input curve 1 minimum 0 0 E1 72 0 0 0 1 Run E1 71 Input curve 1 minimum frequency 0 00 E0 09 Hz 0 00 0 01 Run E1 72 Input curve 1 maximum E1 70 100 0 100 0 0 1 Run E1 73 Input curve 1 maximum frequency 0 00 E0 09 Hz 50 00 0 01 Run Setting range of E1 00 E1 03 0 Inactive 1 Multi...

Page 267: ...nning REV 37 Forward jog 38 Reverse jog 39 Counter input 40 Counter reset 41 PID deactivation 46 User parameter set selection 48 Motor overheating error N O contact input 49 Motor overheating error N C contact input 50 Motor overheating warning N O contact input 51 Motor overheating warning N C contact input Setting range of E1 15 0 2 wire forward stop reverse stop 1 2 wire forward reverse run sto...

Page 268: ... 380 E2 50 Output curve 1 minimum 0 0 E2 52 0 0 0 1 Run E2 51 Output curve 1 minimum value 0 00 100 00 0 00 0 01 Run E2 52 Output curve 1 maximum E2 50 100 0 100 0 0 1 Run E2 53 Output curve 1 maximum value 0 00 100 00 100 00 0 01 Run E2 70 Frequency detection width 0 00 400 00 Hz 2 50 0 01 Run E2 71 Frequency detection level FDT1 0 01 400 00 Hz 50 00 0 01 Run E2 72 Frequency detection level FDT1 ...

Page 269: ...rameter E2 15 the relationship between the output of 21 Parameter setting from communication and the communication mode is as follow For modbus mode when bit8 of register 0x7F08 is 0 Tb_Ta is opened when bit8 is 1 Tb_Ta is closed For other fieldbus mode the output is defined by bit8 of pa rameter E2 20 For parameter E2 26 the relationship between the output of 12 Parameter setting from communicati...

Page 270: ... Acceleration time 6 0 1 6 000 0 s 10 0 0 1 Run E3 19 Deceleration time 6 0 1 6 000 0 s 10 0 0 1 Run E3 20 Acceleration time 7 0 1 6 000 0 s 10 0 0 1 Run E3 21 Deceleration time 7 0 1 6 000 0 s 10 0 0 1 Run E3 22 Acceleration time 8 0 1 6 000 0 s 10 0 0 1 Run E3 23 Deceleration time 8 0 1 6 000 0 s 10 0 0 1 Run E3 40 Multi speed frequency 1 0 00 E0 09 Hz 0 00 0 01 Run E3 41 Multi speed frequency 2...

Page 271: ...83 184 185 186 187 188 011 Stop E3 62 Stage 1 action 011 Stop E3 64 Stage 2 action 011 Stop E3 66 Stage 3 action 011 Stop E3 68 Stage 4 action 011 Stop E3 70 Stage 5 action 011 Stop E3 72 Stage 6 action 011 Stop E3 74 Stage 7 action 011 Stop E3 61 Stage 0 running time 0 0 6 000 0 s 20 0 0 1 Stop E3 63 Stage 1 running time 0 0 6 000 0 s 20 0 0 1 Stop E3 65 Stage 2 running time 0 0 6 000 0 s 20 0 0 ...

Page 272: ...0 0 01 Run E4 18 Sampling period T 0 01 100 00 s 0 50 0 01 Run E4 19 PID feed forward dynamic limit 0 00 100 00 10 00 0 01 Run E4 20 PID feed forward limit offset 0 00 100 00 0 00 0 01 Run E4 30 PID deadband 0 0 20 0 2 0 0 1 Run E4 31 PID regulation mode 0 1 0 Run E4 32 PID engineering value detection width 0 01 100 00 1 00 0 01 Run E4 33 PID feedforward settings 0 Inactive 1 Active 0 Stop Setting...

Page 273: ...0 300 0 s 30 0 0 1 Run E5 08 Pump leakage protection threshold 0 0 100 0 50 0 0 1 Run E5 09 Pump leakage protection delay 0 0 600 0 s 0 0 Inactive 0 0 0 1 Run E5 10 Pump leakage protection delay at start up 0 0 600 0 s 60 0 0 1 Run E5 15 Sleep level 0 00 E0 09 Hz 0 00 0 01 Run E5 16 Sleep delay 0 0 3 600 0 s 60 0 0 1 Run E5 17 Sleep boost time 0 0 3 600 0 s 0 0 0 1 Run E5 18 Sleep boost amplitude ...

Page 274: ...Modbus baud rate 0 1 200 bps 1 2 400 bps 2 4 800 bps 3 9 600 bps 4 19 200 bps 5 38 400 bps 3 Stop E8 11 Modbus data format 0 3 0 Stop E8 12 Modbus local address 1 247 1 1 Stop E8 13 Modbus level edge sen sitivity selection 0 Level sensitive 1 Edge sensitive 1 Stop Setting range of E8 11 0 N 8 1 1 start bit 8 data bits 1 stop bit no parity 1 E 8 1 1 start bit 8 data bits 1 stop bit even parity 2 O ...

Page 275: ...9 15 Power module temperature at last error 1 Read E9 97 Last error detail 00000 FFFFF 0 Read E9 98 Second last error detail 00000 FFFFF 0 Read E9 99 Third last error detail 00000 FFFFF 0 Read Value range of E9 05 E9 07 0 No error 1 OC 1 overcurrent at constant speed 2 OC 2 overcurrent during acceleration 3 OC 3 overcurrent during deceleration 4 OE 1 overvoltage at constant speed 5 OE 2 overvoltag...

Page 276: ...running lock error 42 E St terminal error signal 43 FFE firmware version mismatch 44 rS Modbus communication error 45 E Par parameter settings invalid 46 U Par unknown parameter restore error 48 idA internal communication error 49 idP internal parameter error 50 idE converter internal error 54 PcE remote control communication error 56 PrEF parameter restore error after firmware update Bosch Rexrot...

Page 277: ...10 Stop monitoring display 2 Run 0 Output frequency 1 Actual speed 2 Setting frequency 3 Setting speed 4 User defined setting speed 5 User defined actual speed 10 Output voltage 11 Output current 12 Output power 13 DC bus voltage 14 Energy saving counter kWh 15 Energy saving counter MWh 20 Power module temperature 21 Actual carrier frequency 23 Power stage running time 30 AI1 input 35 AO1 output 4...

Page 278: ...DC bus voltage 1 V d0 14 Energy saving counter kWh 0 1 kWh d0 15 Energy saving counter MWh 1 MWh d0 20 Power module temperature 1 C d0 21 Actual carrier frequency 1 kHz d0 23 Power stage running time 1 h d0 30 AI1 input 0 01 V 0 01 mA d0 35 AO1 output 0 01 V 0 01 mA d0 40 Digital input 1 d0 60 Relay output d0 70 PID reference engineering value 0 1 d0 71 PID feedback engineering value 0 1 d0 98 Hig...

Page 279: ...ask our sales representative for the declarations of conformity EU directives Standard Low Voltage Directive 2014 35 EU EN 61800 5 1 IEC 61800 5 1 2007 EMC Directive 2014 30 EU EN 61800 3 IEC 61800 3 2004 A1 2012 Tab 19 1 EU directives and standards CE label Fig 19 4 CE label High voltage test According to standard EN 61800 5 1 VFC 3210 0K40 4K00 components are tested with high voltage VFC 3210 Bo...

Page 280: ...Bosch Rexroth AG VFC 3210 252 253 DOK RCON04 VFC3210 IT01 EN P ...

Page 281: ...Notes VFC 3210 Bosch Rexroth AG ...

Page 282: ...lectric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R912007862 R912007862 DOK RCON04 VFC3210 IT01 EN P ...

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