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Böcker AHK 30/1400 Operating Instructions Manual Download Page 143

Trailer Crane AHK 30/1400 

 

Maintenance 

 

02/2008

 

143 

 

 

Pos : 10.2 /Kothes! Networ k/Boeker/War tung/1 Wartung Titel  @ 8\mod_1141316819821_1.doc  @ 72567 

10 Maintenance  

Pos : 10.3 /Kothes! Networ k/Boeker/War tung/1.1 Allgemeines Ti tel @ 8\mod_1141316843964_1.doc  @ 72576 

10.1 General 

Pos : 10.4 /Kothes! Networ k/Boeker/War tung/Allgemeines Wartung AHK EU  Böc ker (00985) @ 10\mod_1147687026627_1.doc  @ 99130 

Boecker cranes are designed to be low-maintenance and user friendly. 
To ensure operational safety, function and the guarantee, regular inspections by the operator 
and regular maintenance by qualified personnel are indispensable. 
Comply with the national guidelines relative to inspections for mobile cranes and for vehicles. 
Pay particular heed to the following points: 
Before carrying out any maintenance or repair work, shut down the machine and set it to its 
transport position. Release all residual energy. Adhere to all instructions in chapter "Safety". 
 

 

  WARNING! Danger to life! 

Improperly executed welding work can result in personal injury and property 
damage. 

– 

Only qualified personnel should perform welding work, and only after consultation 
with the manufacturer, and with written permission from the manufacturer. 

 

  ATTENTION! Risk of injury! 

Spraying operating material can cause personal injury. Improperly executed 
maintenance work can result in device malfunction, serious personal injury and 
property damage. 

– 

Allow oil to cool and depressurize the hydraulic system prior to working on the 
hydraulic system. 

 

 

  ATTENTION! Property damage! 

Improperly executed maintenance work can result in malfunctions, extending to 
total device failure. 

– 

Only qualified personnel should perform repairs on electrical and hydraulic 
systems. 

 

 

 

  ATTENTION! Property damage! 

Using high-pressure cleaners can result in malfunction of the electrical and 
hydraulic systems. 

– 

Do not clean the machine with a high-pressure cleaner! 

 

Summary of Contents for AHK 30/1400

Page 1: ...Operating instructions Trailer Crane AHK 30 1400 02 2008 BWA000223...

Page 2: ...r Crane AHK 30 1400 2 02 2008 B cker Kran und Aufzugstechnik Lippestr 69 D 59368 Werne Tel 49 0 2389 7989 0 Fax 49 0 2389 532204 E Mail boecker boecker group com Internet www boecker group com Dok ID...

Page 3: ...suse 24 2 4 Implementation Conditions 24 2 5 Work safety 25 2 6 Personal safety equipment 25 2 7 Hazards that Can be Associated with the Device 26 2 8 Safety Instructions in Accordance with BGV D6 29...

Page 4: ...coupling parking 66 6 Setup 70 6 1 Safety instructions 70 6 2 Warning suspended loads 71 6 3 Site Inspection 72 6 4 Safety distance to power lines 74 6 5 Setup 76 6 5 1 Starting the petrol engine 76 6...

Page 5: ...2 Prior to Each Use 146 10 3 Operating Hour Meter 147 10 4 Regular Maintenance by Qualified Personnel 148 10 4 1 General Inspections 149 10 4 2 Engine tests 151 10 4 3 Mechanical Inspections 152 10 4...

Page 6: ...m 185 13 1 4 Check Support Mode 186 13 1 5 Check Rotary Function 187 13 1 6 Check Telescoping Function 188 13 1 7 Check Mast Lifting Function 189 13 1 8 Check Cable Winch Function 190 13 1 9 Check Tel...

Page 7: ...cations to the device are only permitted with the manufacturer s written consent Modifications conversions the bypassing of safety devices interventions in the electronics and sensor systems displacem...

Page 8: ...addition to this operating manual the operating manuals of the installed components also apply The instructions contained therein particularly the safety instructions must be complied with Pos 1 6 FI...

Page 9: ...rictly adhere to the associated safety instructions and always proceed with special caution ATTENTION This symbol is used to identify instructions where non compliance might result in damage to proper...

Page 10: ...igh voltage Unauthorised persons are forbidden to open the switch cabinet The sign is mounted on the switch box Abb 1 High tension Warning Emergency lowering The sign is on the rear of the superstruct...

Page 11: ...Change filter The sign includes the date of the last filter change and the name of the installer The sign is on the hydraulic oil tank Abb 7 Change filter Warning Excess pressure in the tank The sign...

Page 12: ...of the chassis Abb 10 Control block for travel Warning Maneuvering drive The sign is mounted on the right and left sides of the chassis only for versions with maneuvering drive Abb 11 Uncoupling mano...

Page 13: ...he left of the superstructure Abb 14 Stop cock Sign Emergency activation The sign warns of dangers if the instructions are not heeded The sign is on the rear of the superstructure Abb 15 Emergency act...

Page 14: ...eded The sign is on the right of the superstructure Abb 18 Swinging of the load is prohibited Safety instructions for handling fuels Specification of pump octane rating The sign is mounted on the fuel...

Page 15: ...n Locking tab The sign shows the maximum permissible loads for the respective configuration The sign is attached at the right and left locking tab Abb 22 Locking tab Warning Do not touch the winch The...

Page 16: ...ucture Abb 25 Danger of tipping limit Warning Hook weight The sign warns of dangers if the instructions are not heeded The sign is on the right of the superstructure Abb 26 Hook weight Warning Damage...

Page 17: ...the control unit of the manoeuvring drive Abb 29 Activate manoeuvring drive Warning Swivel range The sign warns of dangers if the instructions are not heeded The sign is on the right of the structure...

Page 18: ...warns of dangers if the instructions are not heeded The sign is mounted on the hydraulic oil tank Abb 33 Hydraulic oil Warning sign Risk of injury from crushing of body parts The sign is attached near...

Page 19: ...onents such as tools subject to normal wear and tear during the use of the device as well as operating and process materials such as greases oil or cleaning agents are not covered by the warranty The...

Page 20: ...8 Dismantling For sorting clean device and dismantle it in compliance with applicable industrial safety and environmental protection guidelines WARNING Stored residual energy sharp edged components po...

Page 21: ...an environmentally compliant manner Approved collection and storage containers suitable for the respective consumables must be used Clearly mark containers with information as to content filling level...

Page 22: ...eed the legally prescribed maximum speed This maximum speed is specified in the operating permit Do not exceed trailing load capacity of the towing vehicle os 2 4 FI 1 Leerzeile 0 mod796_1 doc 1527 Po...

Page 23: ...on operating maintenance service and cleaning activities Only operate the device in if it is in trouble free technical condition and operationally safe Always keep safety devices freely accessible and...

Page 24: ...ctions such as Raise telescoping arm or Extend telescoping arm Pos 2 11 Kothes Networ k Boeker Sicherheit Einsatzbedingungen AHK EU B cker 0985 10 mod_1147358719531_1 doc 98436 2 4 Implementation Cond...

Page 25: ...zausr stung Schutzkl ei dung 0 mod247_1 doc 1657 Tight fitting work clothing minimal tear strength no wide sleeves no rings or other jewellery etc Pos 2 16 FI Sicher hei t Schutzausr stung Si cherheit...

Page 26: ...s Do not open covers or maintenance lids After switching off the device allow movable parts to come to a stop Switch off the device and secure against being switched on again prior to starting cleanin...

Page 27: ...cherheit Warnung Kraftstoff EU B cker 8 mod_1142939408042_1 doc 79760 WARNING Risk of burns The fuel is flammable and explosive and can lead to serious injury and damage to property When working on th...

Page 28: ...mbustion enginges as this can cause dizziness unconsciousness or even death by suffocation Prolonged enhaling of exhaust gases can seriously damage your health Run the engine only in well ventilated a...

Page 29: ...request Experts 28 Experts for the inspection of cranes are experts appointed and trained by the supervisory agencies responsible for the monitoring of technical equipment IV Operation Crane Operators...

Page 30: ...device 10 Loads that are lashed manually can only be moved on the signal of the person who lashed the load the signal of the guide or signal of another person who has been assigned by customer If sign...

Page 31: ...if the maintenance work can only be executed during crane operation if during work 1 No crushing or falling hazards exist 2 No hazards of touching live components exist and 3 There is voice contact or...

Page 32: ...again by unauthorized persons 2 If there is a hazard posed by falling objects then the danger zone must be secured by cordoning off or by warning posts 3 The crane must be secured by rail blocks or w...

Page 33: ...or k Boeker Sicherheit N OT AU S Schalter AHK B cker 10 mod_1145971351939_1 doc 93790 2 9 EMERGENCY STOP SWITCH The operator must familiarize himself with the position and the function of the EMERGENC...

Page 34: ...influence of drugs alcohol or whose capability to react is impaired by medication are prohibited from executing any kind of work on or with the device When selecting personnel compliance with youth em...

Page 35: ...se time finger dexterity and coordination Indication of physical limitations or emotional instability that could pose a possible hazard for the operator or others or that could impair the capacity of...

Page 36: ...or must Hit the red EMERGENCY STOP switch and switch the energy control elements to the OFF position or to a neutral position Remove the attached load if this can be executed without danger The operat...

Page 37: ...ate emergency situations Do not use safety devices to stop the device normally Always be prepared for accidents Keep first aid supplies and fire extinguishers in reach The operator must be familiar wi...

Page 38: ...nal direction Center of gravity in the longitudinal direction measured between the center line of the fulcrum and longitudinal center of gravity of the stowed crane in transport position 0 9 m CGV Cra...

Page 39: ...er line of the front axis 5 6 m GC Ground Clearance the distance between the lowest part of the crane and the ground 0 2 m GL Ground Level the surface assumed as being flat and level that supports the...

Page 40: ...kW Fuel Petrol min 91 ROZ Sound pressure at the control panel 102 dB A Noise pressure on the remote control unit at a distance of 33 ft from the device 70 dB A 4 dB A Operating pressure ca 227 bar Mit...

Page 41: ...rstructure 1 Manufacturer 2 Type 3 Chassis identification number 4 Year of manufacture Pos 3 9 FI 1 Leerzeile 0 mod796_1 doc 1527 Pos 3 10 Kothes Networ k Boeker Technische D aten 1 1 1 Typenschil d A...

Page 42: ...load sign on the device for the maximum slewing range Load force in kg Slewing range in m 1400 3 1200 4 1000 6 800 8 400 14 300 17 250 18 90 24 The working height to the boom is approximately 24 m The...

Page 43: ...service personnel authorized by the manufacturer Use an unrolled cable to measure the telescopic lengths of the main boom The number of cable drum revolutions provide the telescoping length The cable...

Page 44: ...center line of the hook bolt of the boom tip with all booms at maximum elevation and first and second stage of the main boom extension fully extended Fly jib boom first extension extended 28 7 m H4 Ho...

Page 45: ...out the distance between the center line of the fulcrum and the center line of the crane hook of the boom tip with horizontal main boom first and second stage fully extended and fly jib boom first ex...

Page 46: ...0 mod_1147431759666_1 doc 98532 The Boecker AHK 30 1400 is a mobile telescoping trailer crane With suitable load suspension gear such as brick carriers pallet forks rubbish buckets rubbish troughs hol...

Page 47: ...51 Abb 39 General View Pos Designation Pos Designation 1 Stabilizer outrigger 11 Middle telescoping mast 2 Stabilizer outrigger foot 12 Inner telescoping mast 3 Base chassis 13 Swivel joint 4 Rotary d...

Page 48: ...c Peg bolt a Telescoping cylinder d Winch b Boom The telescoping mast consists of three single tubes and a telescoping boom The telescoping cylinder pushes the tube 4 R4 out Tube 3 is extended at the...

Page 49: ...1146219958566_1 doc 95480 Abb 41 Side view Boecker mobile cranes have a load torque device This device constantly monitors compliance with the range for the respective work area Thus movements and ext...

Page 50: ...rking operation of the device can result in property damage and unintentional tripping of the load torque limiter Avoid jerking crane movements when approaching and braking Avoid oscillation and swing...

Page 51: ...Networ k Boeker Aufbau und Funktion Schaltschr ank AH K B cker 00980 10 mod_1146241736487_1 doc 95688 Abb 43 Control cabinet 1 Indicator light overload 2 Indicator light oil pressure 3 Indicator ligh...

Page 52: ...itted within the applicable reclamation period os 5 5 FI 1 Leerzeile 0 mod796_1 doc 1527 Pos 5 6 Kothes Networ k Boeker Tr ansport Lager ung und Verpackung 1 1 Vor dem Transpor t Titel 8 mod_114146991...

Page 53: ...oping mast 1 is completely secured in the receptacle arrow Abb 44 Check the position of the telescoping mast 2 Ensure that the telescoping mast is completely retracted until the stop arrow Retract the...

Page 54: ...sportation Before moving the machine ensure that the two drives are not connected to the wheels 1 Bolt 1 must be inserted in the upper bolt receptacle 2 The lower bolt receptacle arrow must be free Ab...

Page 55: ...ylinders arrow are completely retracted If necessary retract outrigger cylinders see Dismounting Outriggers Abb 48 Check outriggers 2 Ensure that all outrigger arms arrow are completely swung in in th...

Page 56: ...eck outriggers Check the motor hood 1 Ensure that the motor hood 1 is correctly seated 2 Anchoring hook arrow must catch in the motor hood 3 Ensure that the locks 2 are correctly seated Abb 52 Check m...

Page 57: ...2 Ensure that the outrigger pads arrow are correctly placed in the holders 1 3 Repeat work step on the opposite side of the vehicle Abb 55 Check outrigger pads 4 Ensure that the supplemental hook wei...

Page 58: ...property Improperly secured and improperly mounted equipment results in loss of the equipment and can also result in severe injury and property damage Before starting to drive ensure correct assembly...

Page 59: ...ached to the coupling the ball receptacle or the ball coupling of the towing vehicles is worn Before transporting the machine ensure that all parts are properly mounted If the wear indicator does not...

Page 60: ...Ensure that the hook of the brake cable is fully closed In all models ATTENTION Property damage There is a risk of damage to the equipment if the jockey wheel is inadvertently lowered to the ground du...

Page 61: ...crank up the support wheel until the lock tab engages in the aperture arrow 15 Use the crank to tighten the support wheel Abb 63 Swing the support wheel to the rear ATTENTION Property damage An impro...

Page 62: ...nto the socket arrow on the trailer 18 Plug the connecting cable into the socket on the tow vehicle Abb 64 Plug in the connecting cable 19 Check the lighting system arrows for function damage and that...

Page 63: ...teps on the opposite side of the vehicle Abb 67 Check the tire condition 24 Insert stop block 1 in the holder 25 Ensure that the holding clips arrow correctly encircle the stop block 26 Repeat the wor...

Page 64: ...e that the brake lever 1 is completely pressed down Abb 70 Check the hand brake Pos 5 11 FI 1 Leerzeile 0 mod796_1 doc 1527 Pos 5 12 Kothes Networ k Boeker Transport Lagerung und Ver packung 1 1 W hre...

Page 65: ...Avoid unpaved roads or drive on unpaved roads at walking speed max Avoid steep laterally inclined roads and passages WARNING Risk of damage to persons and property Strong swing out of the equipment i...

Page 66: ...lled rolling of the device can result in serious injury and property damage When parking the machine check the following Apply the hand brake Use chocks WARNING Risk of damage to persons and property...

Page 67: ...Abb 72 Pull out stop block ATTENTION Property damage Uncontrolled movement of the machine results in damage to the equipment Mount stop blocks on the wheel side of the incline to prevent the device fr...

Page 68: ...onnecting cable where it will not get lost or stolen Abb 74 Remove the connecting cable 9 Lower the support wheel 2 one crank turn 10 Press button 1 11 Swing the support wheel 2 down to the stop 12 En...

Page 69: ...safety lock arrow and lift the lever 1 Abb 78 Disconnect locking mechanism Only for models with drawbar eye 16 Detach the drawbar eye from the towing vehicle In all models 17 Activate the crank arrow...

Page 70: ...perly placed prior to device setup Driving the device in its setup state is prohibited Driving the device with suspended load is prohibited Changing the position and condition of the outriggers after...

Page 71: ...ooks Do not use frayed ropes or ropes with chafing marks Do not place ropes and belts on sharp edges and corners do not knot or twist ropes and belts Use only load take up approved by the manufacturer...

Page 72: ...conditions Local wind force between two buildings is stronger than elsewhere in the vicinity Check outriggers for damage Never exceed the specified values of the tilting danger limit Do not exceed the...

Page 73: ...ker Sicherheit Warnhinweis Abgase AH K B cker 26 mod_1166631340367_1 doc 287125 WARNING Danger to life Do not inhale the exhaust gases of running internal combustion engines as this can damage your he...

Page 74: ...before the specified limits are reached Every overhead line must be considered as a live line until the owner or the responsible electrical utility confirms that that the overhead line is currentless...

Page 75: ...to the danger zone Safety distances for hoists and raised loads in the vicinity of overland lines Pos 6 14 Kothes Networ k Boeker Sicherheit Warnhinweis Abgase AH K B cker 26 mod_1166631340367_1 doc...

Page 76: ...ark the device see Uncoupling 4 Cordon off the work area with warning markers 5 Cordon off the work area Pos 6 18 FI 1 Leerzeile 0 mod796_1 doc 1527 Pos 6 19 Kothes Networ k Boeker Installation und In...

Page 77: ...k of injury Escaping process chemicals or fuels can cause injury Please note that the tank might be under pressure When carrying out work at the return filter oil dip stick and hydraulic lines observe...

Page 78: ...essary NOTE Only add petrol with an octane number of minimum 91 NOTE Diesel engines must be run only with diesel Ensure that the fuel tank is sealed correctly Abb 83 Fuel tank fill duct 7 Swing down t...

Page 79: ...s Hot surfaces can cause burns Do not touch hot components 12 Check the level of the motor oil see supplier documentation Appendix Abb 86 Dip stick for motor oil 13 Mount the motor cover 1 14 Close th...

Page 80: ...el top off if necessary NOTE Diesel engines must be run only with diesel Ensure that the fuel tank is sealed correctly Abb 88 Fuel tank fill duct 18 Swing down the cover 2 19 Lock the lock 1 Abb 89 Sw...

Page 81: ...of burns Hot surfaces can cause burns Do not touch hot components 22 Check the level of the motor oil arrow see supplier documentation Appendix Abb 91 Dip stick for motor oil 23 Swivel the engine fla...

Page 82: ...itional steps for all models 25 Remove the safety lock 1 on the main switch 2 26 Turn main switch 2 to ON Abb 93 Remove safety lock 27 If necessary insert chargeable batteries on the bottom of the rem...

Page 83: ...trol cabinet door 1 Abb 95 Open control cabinet door 30 Take chargeable batteries 2 out of the transportable charger 1 31 Insert chargeable batteries in the remote control unit Abb 96 Battery charger...

Page 84: ...the remote control and turn clockwise until the stop Abb 98 Activate remote control WARNING Personal injury Motor noise can cause hearing damage Wear ear protection when working on the motor and when...

Page 85: ...ch arrow for function test The motor must stop immediately 38 Turn the EMERGENCY STOP switch arrow until the button pops up 39 To start the motor again briefly push switch 1 forward 40 To activate the...

Page 86: ...activate the remote control counter clockwise until the stop 3 Remove the key 1 for protection against unauthorized use See Work Interruption Measures for additional work steps Abb 103 Deactivate the...

Page 87: ...ck the substrate for required stability prior to setting up the device Rain and thaw weather can soften the ground The load capacity of the substrate must be at least 0 3 N mm when using the supplied...

Page 88: ...is possible to the front rear and to the left 3 Braced on one side right crane work is possible to the front rear and to the right 4 One outrigger braced on one side slewing range of 210 is possible 1...

Page 89: ...gger cylinders Check outrigger pads for damage prior to use Do not use defective outrigger pads Do not setup the crane if the precise ground conditions relative to load capacity and subsoil condition...

Page 90: ...aded latches 7 Take the outrigger pads arrow out of the holder 1 8 Center the outrigger pads arrow under the outrigger cylinders 9 Repeat work steps on the other side of the vehicle Abb 108 Outrigger...

Page 91: ...r always operate the levers in pairs Abb 109 Lowering the outrigger cylinders 10 To extend the front outrigger cylinders pull levers 3 4 towards you and hold 11 Press the operating lever down and hold...

Page 92: ...height Abb 112 Outrigger cylinder control block WARNING Danger to life If the device is not completely supported or if it is setup incorrectly it can overturn and cause life threatening injuries Alway...

Page 93: ...outrigger cylinders are firmly on the ground Abb 114 Outrigger cylinder control block ATTENTION Risk of damage to persons and property Stumbling and falling over extended support cylinders can result...

Page 94: ...e device if there is a sudden build up of wind Pay attention to local conditions Local wind force between two buildings is stronger than elsewhere in the vicinity WARNING Severe injuries Motor noise c...

Page 95: ...ion Abb 116 Activation of the slack cable function NOTE See Remote Control for instructions and explanations on controlling the device via remote control 3 Carefully lift the telescoping mast 1 out of...

Page 96: ...e boom does not strike against surrounding objects when unreeling the carrying cable NOTE When working at the load cable always wear protective gloves 4 Turn the telescoping mast so that it is not in...

Page 97: ...Carefully remove the hook 1 from the cable loop arrow on the telescoping mast Abb 119 Remove crane hook ATTENTION Property damage Incorrect or inattentive operation of the machine can cause damage to...

Page 98: ...2 2008 9 Hook the crane hook 1 into the holder 2 10 Hook the cable cut off 3 into the holder arrow Abb 120 Hook in the crane hook 11 Ensure that the cable runs correctly in the pulleys and guides arro...

Page 99: ...ol unit No one should be in the swiveling range of the boom it is prohibited 12 Carefully tension the cable with the function Lift load on the remote control 13 Again carefully execute the Lift load f...

Page 100: ...d Lower load function on the remote control to carefully move the boom until the desired bore arrow is in line with the passage in the boom 16 Remove the safety pin 1 from the bolt Abb 124 Adjust the...

Page 101: ...sert bolt 19 Insert safety pin 1 in the bolt 2 and lock the ring Abb 127 Insert safety pin 20 Use the Lower load function on the remote control to slightly loosen the carrying cable 21 Unhook the cabl...

Page 102: ...gh improper operation Read the maximum possible extension length on the load diagram see Load Diagram Never exceed the specified values of the tilting danger limit Note the help position see Load Sign...

Page 103: ...ed directly via the pressure relief valves The following three load settings are possible depending on how far the telescoping tubes R0 R1 are extended Load capacity to 1400 kg Abb 130 Telescoping tub...

Page 104: ...escoping tubes R0 R1 are extended then the max load capacity is 250 kg Pos 6 30 Kothes Networ k Boeker Installation und Inbetriebnahme Wi ppausleg er ei nstellen AHK EU B cker 00985 10 mod_11476853084...

Page 105: ...afeguarded from self activated falling NOTE When working at the load cable always wear protective gloves 1 Turn switch arrow to Assembly position 2 Pull crane hook at the same time execute the Lower h...

Page 106: ...Setup 106 02 2008 4 Pull out the bolt 1 Fig 135 Remove bolt 5 Pull the fly jib boom out to the stop using the handle bars 6 Ensure that the bores are aligned Fig 136 Pull out fly jib boom 7 Insert bo...

Page 107: ...ed in the cable pulleys and guides arrows 10 If necessary lift the cable from the ground via the remote control function Lift carrying cable 11 Attach supplemental hook weight see Supplemental Hook We...

Page 108: ...can result in damage to the cable and to the cable drum Use supplemental hook weight The supplemental hook weight is required if there are no loads The manufacturer recommends constant use of the sup...

Page 109: ...he crane hook 2 5 Ensure that the safety device arrow is completely closed Dismounting is executed in the reverse sequence Fig 141 Mount supplemental hook weight Pos 6 35 Kothes Networ k Boeker Instal...

Page 110: ...center line slewing ring and hook 2 Example of load in kg with retracted boom dotted line Distance 5 50 m height 9 m represents a max load of 1000 kg 3 Hook height 4 Example for load in kg with exten...

Page 111: ...anches and leaves are moving 4 Medium brise 12 5 17 5 12 15 Twigs and thin branches are moving paper and dust rises 5 Fresh brise 18 1 23 7 16 21 Small trees are swaying 6 Strong wind 24 3 30 6 22 27...

Page 112: ...o starting the motor the operator must ensure that all operating elements are in the OFF position or in a neutral position and that all personnel are outside of the danger zone If energy fails during...

Page 113: ...on If the machine has been struck by lightning do not use it Have the machine examined by a specialist engineer or the manufacturer After a lightning strike the lifting cable must be replaced Pos 7 7...

Page 114: ...For devices with gas motor lock the gas tank Place the motor hood on and lock it Cordon off traffic area signal and illuminate Block access to the device Pos 7 16 FI 1 Leerzeile 0 mod796_1 doc 1527 P...

Page 115: ...facturer When using load take ups always adhere to the instructions in the associated user manual Securely lash building components to the load suspension gear with suitable means Position the load s...

Page 116: ...switch 1 for crane mode forward See Remote Control for explanations of the switch functions for operating the crane via remote control Fig 144 Switch crane mode outrigger Pos 7 22 FI 1 Leerzeile 0 mod...

Page 117: ...acles d the lateral load on the booms is limited to freely suspended loads never use cranes to pull loads along the ground e the operator does not move loads above people f with mobile cranes it is fo...

Page 118: ...ion of movement 2 The superstructure must be secured against rotation alternatively position the boom on the boom rest mounted to the vehicle unless it is to be rotated the operator is in the cab or t...

Page 119: ...battery status 4 Rocker switch motor Start Stop 5 Rocker switch crane mode support mode transport mode EMERGENCY STOP switch arrow to activate press firmly To unlock turn switch Abb 145 Remote contro...

Page 120: ...Trailer Crane AHK 30 1400 Operation 120 02 2008 Abb 147 Function diagram...

Page 121: ...Support mode Telescope in Telescope out Lower load Lift load Motor start Motor stop Indicator light mode Battery charge status Key switch I Transmitter on 0 Transmitter off Horn Acknowledgement button...

Page 122: ...neuvering drive down ensure that extremities do not get between the gears 1 Switch off the motor and safeguard it from being switched on again 2 Completely dismount the device see Dismounting the Devi...

Page 123: ...s The outriggers must be completely dismounted When starting up the maneuvering drive all persons other than the operator must stay at least 4 m away from the device Do not move the device via the man...

Page 124: ...e Motor 13 Flip switch 1 towards the operator to Support mode Abb 151 Activate support mode 14 If present remove stop block from the tires see Uncoupling Parking 15 Press the hand brake lever arrow in...

Page 125: ...ON Risk of injury Tires can run over your feet which could cause injury Always maintain a safe distance from tires the entire time the maneuvering drive is in operation An operating lever activates a...

Page 126: ...in the direction of the device 2 Switch off the motor Abb 154 Hand brake lever 3 Pull the retaining bracket carefully towards you and hold 4 Pull the stop block 1 out of the holder Abb 155 Pull out s...

Page 127: ...step on the opposite side of the vehicle Abb 156 Place stop block under the tire 7 Swing up the safety ring arrow and remove the safety pin Abb 157 Take off the bolt lock 8 Pull out bolt 1 9 Push the...

Page 128: ...e AHK 30 1400 Operation 128 02 2008 11 Insert safety pin and swing over the safety ring 12 Repeat work step on the other side of the vehicle Abb 159 Pin the bolt lock Pos 8 1 FI Seitenumbr uch 0 mod27...

Page 129: ...rning through improper operation Due to the high dead weight of the crane the following instructions must be strictly heeded Never exceed the specified tilting danger limit Do not exceed the values on...

Page 130: ...k Weight 6 Completely retract the main boom 7 Completely lower the main boom 8 If extended completely retract the fly jib boom see Adjusting the Fly Jib Boom Abb 161 Activation of the slack cable func...

Page 131: ...older arrow Fig 162 Hook in the crane hook 11 Check that the cable is seated correctly in the cable pulleys and guides arrows 12 Carefully tension the carrying cable using the Lift load function on th...

Page 132: ...cable carefully Avoid incorrect operation of the remote control unit No one should be in the swiveling range of the boom it is prohibited 14 Pull the bolt 1 out of the bore arrow If necessary tension...

Page 133: ...pin ATTENTION Risk of damage to persons and property The boom colliding with persons or objects can cause injuries or property damage Prior to unreeling the carrying cable ensure that no one is in the...

Page 134: ...the carrying cable until the boom 1 is perpendicular to the ground 20 If necessary carefully lower the telescoping mast 21 Ensure that the boom arrow does not contact the ground 22 Unreel the carryin...

Page 135: ...e the Lower load function on the remote control to unreel the carrying cable at the same time manually pull the crane hook 1 in the direction of the slewing ring When you have sufficient cable length...

Page 136: ...mote control until the fly jib boom 1 rests completely against the end position buffer Fig 171 Swing in the fly jib boom 29 Carefully lower the telescoping mast 1 into the support arrow and lay it dow...

Page 137: ...he sequence of disassembly steps can cause damage to the machine To avoid damage to the support wheel and drawbar the rear outriggers must always be retracted first 1 Pull the brake lever arrow to the...

Page 138: ...d hold 5 Push the operating levers up and hold until the outrigger cylinders are completely retracted 6 To retract the front outrigger cylinders pull levers 3 4 towards you and hold 7 Push operating l...

Page 139: ...spring loaded latch 1 is completely engaged arrow 13 Repeat work steps on the other outrigger arms Abb 179 Check the spring loaded latch ATTENTION Property damage Incorrectly secured outriggers can ca...

Page 140: ...140 02 2008 16 Check the position of the stop block arrow If necessary wedge the stop block in place again 17 Repeat work step on the opposite side of the vehicle Abb 181 Position stop block Pos 9 1...

Page 141: ...e supplier documentation Appendix Check the hydraulic oil fill level see Starting the Motor Place the stop blocks under the wheels Release the hand brake For storage periods longer than 1 month also C...

Page 142: ...e the tasks listed below The crane must be inspected and released by a crane expert prior to first use Inspection of the overrun brake and parking brake safety devices and lights by a trained competen...

Page 143: ...its transport position Release all residual energy Adhere to all instructions in chapter Safety WARNING Danger to life Improperly executed welding work can result in personal injury and property damag...

Page 144: ...on for information on the maintenance interval for the brake system see Appendix See the supplier documentation for information on the overrun device see Appendix See the supplier documentation for in...

Page 145: ...m Str assenver kehr EU B cker 9 mod_1144156757785_1 doc 85440 NOTE You will find a detailed description of activities in Prior to Transport 1 Lights Completeness damage function and cleanliness 2 Tire...

Page 146: ...ity and completeness of warning and instruction signs 3 Check completeness of safety elements spring cotters clips locking bars etc 4 Check the oil level in the hydraulic system Top off with oil if ne...

Page 147: ...er to ensure that the instructions in the maintenance table are executed in a timely manner 1 Unlock the lock arrow 2 Open the door 1 of the switch box Fig 182 Control cabinet 3 Read the operating hou...

Page 148: ...anipulation attempts the mobile crane can overturn and cause life threatening or fatal injuries If there is a defect contact the manufacturer or service personnel who have been trained by the manufact...

Page 149: ...orque of the lug nuts M12 x 1 5 MA 90 Nm Check Check coupling only for version with ball coupling Every 5000 km Check see supplier documentation Lubricate coupling only for version with ball coupling...

Page 150: ...thereafter every 2500 km Check see supplier documentation Check the hub cap on the wheels for firm seat Every 2500 km Check see supplier documentation Adjustment of the guide elements telescoping tube...

Page 151: ...gs 1 Replace spark plugs 1 Drain water and remove deposits from fuel tank Drain water and remove deposits from water trap 1 Check battery acid level and specific weight Clean and bleed fuel filter Cle...

Page 152: ...an grease lubricate Anchoring outrigger cylinders 1 Check Hold function outrigger cylinders hydraulic mechanical Check Outrigger pads anchoring ease of movement Check grease Anchoring rotary drives 2...

Page 153: ...fastening bolts of the outrigger cylinders M16 in 8 8 for firm seat and tighten with a torque of 215 Nm 2 Change oil after approximately 2000 operating hours see Fuels and Lubricants Check the oil lev...

Page 154: ...off excess grease 7 Extend telescoping tubes horizontally until the stop and clean the flyer chains with cleaning petroleum Blow off flyer chains with compressed air grease see Fuels and Lubricants 8...

Page 155: ...ontamination indicator Change Pressure filter With oil change or based on the contamination indicator Change Check the contamination indicator of the pressure filter Check Hydraulic filter tank anchor...

Page 156: ...top off with the same type of oil The oil should be at least 10 C warm 4 Fill via the filter housing by taking out the filter element to allow filling and then re insert it 5 Switch over to crane mode...

Page 157: ...sitivity loading ramps and brake ramps Check Radio control EMERGENCY STOP Check Pos 10 35 Kothes N etwor k Boeker Wartung 1 1 Wi eder kehr ende Pr fung en Titel 8 mod_1141316963742_1 doc 72603 10 5 Re...

Page 158: ...greater than or equal to the theoretic operating hours then a general overhaul of the winch must be executed A general overhaul of the load winch must be executed 10 years after commissioning at the l...

Page 159: ...il or into sewage systems ATTENTION Property damage Never mix the hydraulic oil with biodegradable oils of other producers Use only Rivolta S B H 23 Fuel and operating materials Make The lubricants in...

Page 160: ...rt If necessary the bolts must be re tightened to the required values Alle eingesetzten Schrauben m ssen verzinkt sein Muttern sind in selbstsichernder und verzinkter Ausf hrung einzusetzen Drehmoment...

Page 161: ...injury or property damage Malfunctions should only be rectified by authorized and qualified personnel Pos 11 4 Kothes Networ k Boeker St r ung Allg Anweisungen St rungen AHK EU 30 1400 B cker 00985 1...

Page 162: ...ledgement button 11 1 2 Major Malfunction In the case of major device malfunctions a distinction is made between electrical and hydraulic malfunctions Prior to troubleshooting or mechanically dismount...

Page 163: ...ess based on the error code see Appendix Troubleshooting Fig 187 Error light 4 Are the indicator lights on the control cabinet active If not check fuse F2 5 Is the motor running or can you start the m...

Page 164: ...w for continuity Fig 189 Fuses 10 If the error cannot be rectified based on the error table then contact the manufacturer or the service organization If necessary dismount the device manually transpor...

Page 165: ...ualified personnel readjust the operating pressure Hydraulic pump defective Activate the EMERGENCY STOP switch and have qualified personnel replace the hydraulic pump Defective oil motor Activate the...

Page 166: ...inimum engine speed It also controls the pre heating time In machines equipped with a Mitsubishi engine the control unit is installed in the switch cabinet The monitoring unit features one green and t...

Page 167: ...ung 1 1 N otbet tigung Titel 10 mod_1146740578401_1 doc 96879 11 4 Emergency Activation Pos 11 12 Kothes N etwor k Boeker St r ung Allgemei nes Notbet tigung AHK EU B cker 12 mod_1152116255642_1 doc...

Page 168: ...device the load moment limitation is disabled It is thus possible that the machine is operated to non permissible reaches During emergency crane activation never use the emergency activation of the o...

Page 169: ...2008 169 1 Hold cover 1 securely and safeguard it from falling 2 Unscrew screws arrow 3 Take off cover 1 1 Start motor if possible see Starting the Motor Fig 191 Cover control valves Abb 192 Warning o...

Page 170: ...Trailer Crane AHK 30 1400 Malfunctions 170 02 2008 Abb 194 Sign on the device 2 Throw lever on the mechanical hydraulic pump over to Crane mode position Abb 195 Valve for crane mode...

Page 171: ...ontrol Level Function 1 Swivel Lever up swivel to the left Lever down swivel to the right 2 Telescope arm Lever up lower mast Lower down raise mast 3 Cable winch Lever up lower load Lever down Lift lo...

Page 172: ...evice must be retracted via the Electrical Hydraulic Method The procedure sequence must be complied with see Dismounting the Device 1 Switch on the main switch 1 2 Check that battery voltage is applie...

Page 173: ...the telescope arm is prohibited If the telescoping arm is not retracted lowering the telescoping arm is prohibited Activate the function Retract telescoping arm until all telescoping tubes are retract...

Page 174: ...9 If the motor does not function remove extension lever from the tool box 10 Insert the extension lever 2 in the receptacle of the manual hydraulic pump 1 11 An additional person activates the hydrau...

Page 175: ...fe Overturning the device due to misoperation can cause life threatening and fatal injuries Always heed the following in the event of malfunction In order to obtain the greatest possible stability alw...

Page 176: ...p 1 in place Fig 203 Put retaining strip in place WARNING Danger to life Misoperation of the device can cause life threatening and fatal injuries At least one other person must supervise all crane and...

Page 177: ...ion lever 2 in the receptacle of the manual hydraulic pump 1 9 A second person activates the hydraulic pump until the respective work step e g retract has been completely executed See Dismounting the...

Page 178: ...d fatal injuries Always heed the following in the event of malfunction Never dismount the outriggers if the crane is not completely dismounted NOTE If the crane operator operates the device in emergen...

Page 179: ...in the receptacle 2 of the manual hydraulic pump 8 An additional person should activate the hydraulic pump until the work step has been completely executed 9 Operating the supports see Dismounting the...

Page 180: ...dump body is made completely of aluminum and is suitable for all bulk materials The dump body can be emptied by simply swinging the carrying bracket without the assistance of a second person The maxi...

Page 181: ...loading of roofing tiles This caters for safe one man operation of the machine Abb 213 Roofing tile distributor The aluminium multiple roofing tile distributor has been specifically designed for the t...

Page 182: ...Trailer Crane AHK 30 1400 Accessories 182 02 2008 Suction traverse Abb 215 Suction traverse Pos 13 1 FI Seitenumbruch 0 mod272_1 doc 1522...

Page 183: ...Switch on the main switch and the remote control system The main switch is switched on Check the remote control system Yes No Remote control system is working Contact customer services No Use remote...

Page 184: ...Trailer Crane AHK 30 1400 Appendix 184 02 2008 13 1 2 Motor does not Start only Mitsubishi model Error motor does not start Abb 217 Flow chart Mitsubishi motor...

Page 185: ...defect Contact customer services No Yes HF fault LED is OFF No Operate remote control orders e g horn motor start stop Yes Illuminated operation voltage display on the receiver Yes No Switch off the...

Page 186: ...port operation selected No Yellow light support operation is illuminated Yes Yes Now use the manual control levers to move the supports Function in order Check completed Y1 valve defect Yes No Press t...

Page 187: ...5 6 7 8 Exchange the plug of the electrical operation with a neighbouring plug and approach both functions Defect function in order Remote control system defect Electrical operation defect Yes No Pre...

Page 188: ...rical operation defect 1 2 3 4 5 6 7 8 Motor switched on crane operation selected 1 2 3 4 5 6 7 8 Contact customer services Set switch to normal operation and approach telescope function Lower rope an...

Page 189: ...mote control system defect Electrical operation defect 1 2 3 4 5 6 7 8 Motor switched on crane operation selected 1 2 3 4 5 6 7 8 Contact customer services Lower mast slightly and then erect it again...

Page 190: ...ote control system defect Electrical operation defect 1 2 3 4 5 6 7 8 Motor switched on crane operation selected 1 2 3 4 5 6 7 8 Contact customer services Actuate the load hook limit switch several ti...

Page 191: ...portional valve lever steers out of line Y3 switched ON Yes Actuate the black emergency operation button and approach the defect function again Movement lower mast and or extend telescope function in...

Page 192: ...e winch function Crane functions normally Yes No Check completed Lower mast actuate the load hook limit switch several times by hand and check the cable connection Visible exterior damage No Yes Order...

Page 193: ...ult touch button on the remote control system for approx 20 seconds Limit switch control FR H2 Limit switch control RR On Off On Off On Off On Off On Off On Off On Off On Off Limit switch control RL L...

Page 194: ...ly Press the Sensor Fault touch button The light stops flashing Slowly actuate the last operated function telescope function or lift lower mast Does the light start flashing again after approx 5 sec Y...

Page 195: ...k Wire break angle sensor H2 Wire break jib angle sensor On Off On Off Press the Sensor Fault touch button on the remote control system for approx 20 seconds On Off On Off On Off On Off On Off FREE Wi...

Page 196: ...x level Switch over to crane mode Functions radio remote control EMERGENCY STOP Motor Start Stop Key switch Horn Telescoping arm lift lower Indicator lights operation Telescope On Off Overload 250 kg...

Page 197: ...51589234830_1 doc 128539 13 3 Referenced documents Spare parts list Operating instructions of the load take up Operating instructions of the internal combustion engine Operating instructions of remote...

Page 198: ...Trailer Crane AHK 30 1400 Appendix 198 02 2008 Ende der St ckliste...

Page 199: ...ounting the Device 129 Dismounting the Outriggers 137 Disposal 21 During Transport 65 E Emergency Activation 167 EMERGENCY STOP switch 33 End of Work 114 Engine tests 151 Explanation of Symbols 10 Ext...

Page 200: ...23 Resuming Work 114 S Safety 22 Safety Distance to Power Lines 74 Safety equipment 25 Safety instructions 70 Safety Instructions 161 Safety shoes 25 Setup 70 76 87 Setup 94 Site Inspection 72 Slewin...

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