AUMA ACV 01.2 Manual Download Page 12 | Manualshive

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Short description

Actuator controls

ACV 01.2/ACVExC 01.2 actuator controls are used to operate AUMA actuators and
are supplied ready for use.

The functions of the actuator controls include standard valve control in OPEN-CLOSE
duty, positioning, process control, logging of operating data, diagnostic functions
right through control via various interfaces (e.g. Fieldbus, Ethernet and HART).

Local controls/

AUMA CDT

Operation, setting, and display can be performed directly at the actuator controls or
alternatively from REMOTE via a fieldbus interface.

When set to local control, it is possible to

●

operate the actuator via the local controls (push buttons and display) and perform
settings (contents of these instructions).

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read in or out data or modify and save settings via AUMA CDT software (ac-
cessory), using a computer (laptop or PC). The connection between computer
and actuator controls is wireless via Bluetooth interface (not included in these
instructions).

Intrusive - Non-Intrusive

●

Intrusive version (control unit: electromechanical):
Limit and torque setting is performed via switches in the actuator.

●

Non-Intrusive version (control unit: electronic):
Limit and torque setting is performed via the controls, without removal of actu-
ator or actuator controls covers. For this purpose, the actuator is equipped with
an MWG (magnetic limit and torque transmitter), also capable to supply analogue
torque feedback signals/torque indication and analogue position feedback sig-
nals/position indication at the actuator controls output.

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Actuator controls

Short description

ACV 01.2/ACVExC 01.2 Profibus DP

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Summary of Contents for ACV 01.2

Page 1: ...Control Parallel Profibus DP Modbus RTU Modbus TCP IP Profinet Foundation Fieldbus HART Actuator controls ACV 01 2 ACVExC 01 2 Operation and setting Manual ...

Page 2: ...ator operation from remote 14 3 3 Menu navigation via push buttons for settings and indications 15 3 3 1 Menu layout and navigation 16 3 4 User level password 16 3 4 1 Password entry 17 3 4 2 Password change 17 3 4 3 Timeout for incorrect password entry 18 3 5 Language in the display 18 3 5 1 Language change 19 4 Indications 19 4 1 Indications during commissioning 19 4 2 Indications in the display...

Page 3: ...ke 44 7 4 Date and time 44 7 5 Display formats 44 7 5 1 Date format 45 7 5 2 Time format 45 7 5 3 Number format 45 7 5 4 Torque unit 45 7 5 5 Temperature unit 45 7 5 6 Position units 46 7 5 7 Process factor units 47 7 5 8 Analogue working value units AIN 47 7 5 9 Analogue signal output units AOUT 48 7 6 Contrast 49 8 Application functions 49 8 1 Speed functions 49 8 1 1 Speed source for local oper...

Page 4: ...7 Process controller 68 8 7 1 Process controller activation 69 8 7 2 Process controller set modulating behaviour 70 8 7 3 Setpoint source input for process setpoint 70 8 7 4 Behaviour on loss of process setpoint 70 8 7 5 Inverse operation 70 8 7 6 Internal process setpoint 71 8 7 7 Setting procedure 71 8 7 8 Proportional gain Kp set 71 8 7 9 Reset time Ti set 71 8 7 10 Rate time Td set 72 8 7 11 A...

Page 5: ...ed for safety operation set 87 9 2 7 Delay time set 87 9 3 EMERGENCY behaviour 88 9 3 1 EMERGENCY behaviour activate 88 9 3 2 EMERGENCY failure reaction 89 9 3 3 Failure source failure reason for an EMERGENCY operation set 89 9 3 4 Operation mode for EMERGENCY behaviour 89 9 3 5 EMERGENCY operation 89 9 3 6 EMERGENCY position 90 9 3 7 EMERGENCY speed 90 9 3 8 Torque switching by pass 90 9 3 9 Moto...

Page 6: ...ime monitoring 109 10 5 Reaction monitoring 110 10 6 Motion detector 110 10 6 1 Activate motion detector 110 10 6 2 Detection time dt 111 10 6 3 Travel difference dx 111 10 6 4 Delay time 111 10 7 Monitoring of electronics power supply 112 10 8 Temperature monitoring 112 10 9 Heater system heater monitoring 113 10 10 Verification of sub assemblies 113 10 11 Phase failure monitoring 115 11 Function...

Page 7: ...32 14 11 Diagnostic FO cable 132 14 12 Simulation inspection and test function 132 14 12 1 Actuator signals 133 14 12 2 Interface signals 134 15 Asset Management 134 15 1 Operating data 135 15 2 Event report 136 15 3 Characteristics 136 15 3 1 Torque travel characteristic 138 15 3 2 Position time characteristic 139 15 3 3 Temperature time characteristic 139 15 4 Histograms 139 15 4 1 Motor running...

Page 8: ...159 Index 163 Parameter index 8 Actuator controls Table of contents ACV 01 2 ACVExC 01 2 Profibus DP ...

Page 9: ...n the device surface must be excluded at any time since they will lead to propagating brush discharges and therefore to ignition of a potentially explosive atmosphere This also applies to fireproof coatings or covers available as an option Ignition dangers Gearboxes were subjected to an ignition hazard assessment in compliance with the currently applicable standard according to ISO 80079 36 37 Hot...

Page 10: ...inently hazardous situation with a high level of risk Failure to observe this warning results in death or serious injury Indicates a potentially hazardous situation with a medium level of risk Failure to observe this warning could result in death or serious injury Indicates a potentially hazardous situation with a low level of risk Failure to observe this warning could result in minor or moderate ...

Page 11: ...arning of hot surfaces e g possibly caused by high ambient temperatures or strong direct sunlight Electrical voltage Hazardous voltage Warning of electric shock At some devices the warning sign additionally includes a time interval e g 30 s Once power supply is switched off you will have to wait for the indicated period Only then may the device be opened 11 Actuator controls ACV 01 2 ACVExC 01 2 P...

Page 12: ... of these instructions read in or out data or modify and save settings via AUMA CDT software ac cessory using a computer laptop or PC The connection between computer and actuator controls is wireless via Bluetooth interface not included in these instructions Intrusive Non Intrusive Intrusive version control unit electromechanical Limit and torque setting is performed via switches in the actuator N...

Page 13: ...ontrol LOCAL The actuator can now be operated using the push buttons 1 3 Run actuator in direction OPEN Press push button 1 Stop actuator Press push button STOP 2 Run actuator in direction CLOSE Press push button 3 Information The OPEN and CLOSE operation commands can be given either in push to run or in self retaining operation mode For further information please refer to Push to run operation or...

Page 14: ... Manual Operation and setting 3 3 Menu navigation via push buttons for settings and indications Menu navigation for display and setting is made via the push buttons 1 4 of the local controls Set the selector switch 5 to position 0 OFF when navigating through the menu The bottom row of the display 6 serves as navigation support and explains which push buttons 1 4 are used for menu navigation Figure...

Page 15: ...3 groups Figure 3 Groups 1 Start menu 2 Status menu 3 Main menu ID Status menu and main menu are marked with an ID Figure 4 Marking with ID S ID starts with S status menu M ID starts with M main menu Group selection It is possible to select between status menu S and main menu M For this set selector switch to 0 OFF hold down push button C for approx 2 seconds until a screen containing the ID M app...

Page 16: ...each user level and permits different actions Table 2 User levels and authorisations Authorisation password Designation user level Verify settings No password required Observer 1 Change settings Default factory password 0000 Operator 2 Reserved for future extensions Maintenance 3 Change device configuration e g type of seating assignment of output contacts Default factory password 0000 Specialist ...

Page 17: ...el is indicated in the top row 1 6 e g For user level 1 view only passwords cannot be changed To change pass words you must change to a higher user level For this enter a password via a parameter 4 For a user level between 2 and 6 Press push button Ok The display indicates the highest user level e g For user 4 5 Select user level via push buttons Up Down and confirm with Ok Display indicates Chang...

Page 18: ... Press Ok Display indicates Language 4 Press Ok Display indicates the selected language e g Deutsch 5 The bottom row of the display indicates Save continue with step 10 Edit continue with step 6 6 Press Edit Display indicates Observer 1 7 Select user level via Up Down resulting in the following significations black triangle current setting white triangle selection not saved yet 8 Press Ok Display ...

Page 19: ...ge menu loading please wait Figure 9 Self test The language selection menu follows the startup menu Startup menu The current firmware version is displayed during the startup procedure Figure 10 Startup menu with firmware version 05 00 00 xxxx If the language selection feature has been activated during the self test the menu for selecting the display language will now be indicated For further infor...

Page 20: ...m row is faded out after approx 3 seconds Press any push button selector switch in position 0 OFF to fade in the navigation support 4 2 1 Feedback signals from actuator and valve Display indications depend on the actuator version Valve position S0001 This indication is only available if a position transmitter potentiometer EWG RWG or MWG is installed in the actuator S0001 on the display indicates ...

Page 21: ...in direction CLOSE or in direc tion OPEN the actual value E2 as bar graph indication and as value between 0 and 100 for setpoint control positioner setpoint E1 for stepping mode or for intermediate positions with operation profile pivot points and operation behaviour of pivot points The navigation support bottom row is faded out after approx 3 seconds and the axis axes for pivot point display are ...

Page 22: ...vot point intermediate position with operation profile Symbol End of stepping mode Pivot point without reaction Start of stepping mode in direction CLOSE Stop during operation in direction CLOSE Start of stepping mode in direction OPEN Stop during operation in direction OPEN Stop during operation in directions OPEN and CLOSE Pause for operation in direction CLOSE Pause for operation in direction O...

Page 23: ...indications are available if the parameter Diagnostic classific M0539 is set to NAMUR Out of Specification S0008 The S0008 indication shows out of specification indications according to NAMUR recommendation NE 107 If such an indication has occurred the display shows S0008 the number of indications occurred a blinking triangle with question mark after approx 3 seconds Figure 24 Out of specification...

Page 24: ...an after approx 3 seconds Figure 26 Maintenance required For further information please also refer to Corrective action Failure S0011 The S0011 indication shows the causes of the failure indication according to NAMUR recommendation NE 107 If such an indication has occurred the display shows S0011 the number of indications occurred a blinking circle with a cross after approx 3 seconds Figure 27 Fai...

Page 25: ...0053 Local controls M0159 Indication light 1 left M0093 Indication light 2 M0094 Indication light 3 M0095 Indication light 4 M0096 Indicat light 5 right M0097 Signal interm pos M0167 Defaut values Europe Indication light 1 left End p CLOSED blink Indication light 2 Torque fault CLOSE Indication light 3 Thermal fault Indication light 4 Torque fault OPEN Indicat light 5 right End p OPEN blink Signal...

Page 26: ...ur ind light 1 Red Blue Purple Red M0839 Colour ind light 2 Red Yellow Orange Red M0840 Colour ind light 3 Red Blue Purple Red M0841 Colour ind light 4 Green Red Orange Green M0842 Colour ind light 5 Information Default values can vary for other variants 26 Actuator controls Indications ACV 01 2 ACVExC 01 2 Profibus DP ...

Page 27: ...he conditions for the signal are fulfilled 5 2 1 Assignment of outputs The output contacts outputs DOUT 1 6 can be assigned to various signals Required user level Specialist 4 or higher Device configuration M0053 I O interface M0139 Digital outputs M0110 Signal DOUT 1 M0109 Default values Signal DOUT 1 Fault Signal DOUT 2 End position CLOSED Signal DOUT 3 End position OPEN Signal DOUT 4 Selector s...

Page 28: ...e Black dot Signal active White dot Signal not active Activation deactivation is switched on off by push button Ok 5 4 Analogue signals analogue outputs Conditions The actuator is equipped with a position transmitter Characteristics Depending on the actuator equipment different signals such as travel torque or output speed can be recorded and issued as continuous values e g 4 to 20 mA Actuator con...

Page 29: ...alogue value transmitted via AIN 2 refer to wiring diagram to the actuator Condition An analogue signal e g 0 20 mA is connected to the analogue input AIN 2 Fieldbus AOUT 1 Analogue value transmitted from the fieldbus to the actuator The value is transmitted via fieldbus in per mil value 0 1000 and can be sent as continuous value e g 4 to 20 mA via output Signal AOUT 1 Fieldbus AOUT 2 If another a...

Page 30: ...132 Default value Torque Setting values Description see Assignment of analogue output 1 5 4 5 Signal range of analogue output 2 Required user level Specialist 4 or higher Device configuration M0053 I O interface M0139 Analogue outputs M0335 Signal range AOUT2 M0130 Default value 0 20 mA Setting values 0 20 mA Analogue output 2 generates a 0 20 mA signal 4 20 mA Analogue output 2 generates a 4 20 m...

Page 31: ...iguration M0053 I O interface M0139 Analogue outputs M0335 Adjustment AOUT 2 M0545 0 4 mA initial value M0141 20 mA final value M0211 Default values 0 Setting ranges 10 0 10 0 in 31 Actuator controls ACV 01 2 ACVExC 01 2 Profibus DP Signals output signals ...

Page 32: ...TOP CLOSE Faults and warnings without automatic reset can be confirmed with the push button RESET 6 2 1 Push to run operation or self retaining Local Parameter Self retaining Local M0076 determines the actuator operation behaviour to operation commands via push buttons on local controls Customer settings M0041 Local controls M0075 Self retaining Local M0075 Default value OPEN and CLOSE Setting val...

Page 33: ...s channel 1 or channel 2 Depending on the control a distinction is made between OPEN CLOSE control operation mode Remote OPEN CLOSE Control is made via binary operation commands OPEN STOP CLOSE Setpoint control operation mode Remote SETPOINT Control via analogue operation commands e g 4 20 mA Information Binary signals e g 24 V DC via digital inputs are only recognised as valid operation commands ...

Page 34: ... Direct reversal of operation is not possible Operation commands in directions OPEN or CLOSE must be stopped first by the STOP command Only then is an operation command into the opposite direction allowed OPEN CL w o STOP In directions OPEN and CLOSE self retaining without stop Direct reversal of the operation direction without STOP command is possible Direct reversal of operation is also possible...

Page 35: ...ed is possible in selector switch positions LOCAL and OFF Table 5 Functions depending on the selector switch position Function during indication Disabled Selector switch is in position Actuator cannot be operated locally Local control LOCAL Local menu operation not possible 0 OFF For control via fieldbus interface the fieldbus disables or enables the operation 6 7 Operation mode Service Conditions...

Page 36: ...y time of the actuator controls Figure 32 Limit seating P Tripping position 1 Overrun Torque seating Actuator controls switch off the actuator in the end positions via torque tripping For this the torque switching has to be set to the tripping torque specified by the valve manufacturer When reaching the end position the torque increases within the valve seat Actuator controls switch off the actuat...

Page 37: ... following meaning black triangle current setting white triangle selection not saved yet 8 Press Ok Display indicates Password 0 9 Enter password enter password The screen indicates the pre set type of seating Limit or Torque by means of a black triangle Change settings 10 Use Up Down to select new setting The symbols have the following meaning black triangle current setting white triangle selecti...

Page 38: ...tion 0 OFF 2 Press push button C Setup and hold it down for approx 3 seconds Display goes to main menu and indicates Display Select parameter 3 Select parameter either click via the menu to parameter or via direct display press and enter ID M0088 Display indicates Trip torque CLOSE CLOSE or OPEN 4 Use Up Down to select Trip torque CLOSE Trip torque OPEN The black triangle indicates the current sel...

Page 39: ...it 3 of output data if the fieldbus is the active command source via a digital input I O interface with RESET command if a digital input is configured for signal RESET and the I O interface is the active command source 7 3 Limit switching Conditions Electronic control unit with MWG in the actuator non intrusive version For an electro mechanical control unit equipped with switches in the actuator i...

Page 40: ...he following meaning black triangle current setting white triangle selection not saved yet 7 Press Ok to confirm selected user Display indicates Password 0 8 Enter password enter password The display indicates either Set end pos CLOSED CMD0009 continue with step 9 Set end pos OPEN CMD0010 continue with step 12 Set end position CLOSED CMD0009 9 Set end position CLOSED again 9 1 For large strokes Se...

Page 41: ...elector switch to position 0 OFF Display indicates Set end pos OPEN Yes No Confirm new end posi tion 13 Press Yes to confirm new end position Display indicates End pos OPEN set The right LED is illuminated standard version and thus indicates that the end position OPEN setting is complete 14 Make selection Edit back to step 12 Set end position OPEN once again Esc back to step 4 either set end posit...

Page 42: ...incremented values per revolution at the output drive of the respective actuator Table 7 Incremented values per revolution multi turn actuator Incremented values per revolution Generation 2 Incremented values per revolution Generation 1 Actuator 118 108 125 490 SA 07 2 SA 07 6 120 461 128 SA 10 2 120 041 127 543 SA 14 2 SA 14 6 120 461 128 SA 16 2 Table 8 Incremented values per revolution part tur...

Page 43: ...ved yet 7 Press Ok to confirm selected user Display indicates Password 0 8 Enter password enter password The display indicates either Set end pos CLOSED CMD0009 continue with step 9 Set end pos OPEN CMD0010 continue with step 12 Set end position CLOSED via stroke CMD0009 Information If the end position CLOSED is to be set via stroke the end position OPEN must be set first via limit switching For t...

Page 44: ...2 Set end position OPEN once again Esc back to step 4 either set end position CLOSE or exit the menu Information If an end position cannot be set Check the type of control unit in actuator 7 4 Date and time After commissioning we recommend checking and setting date and time Date and time are required for the event report function In case of a mains failure date and time are stored This data will o...

Page 45: ...s xx x Setting values xx x Indication of the decimal places using a decimal point example 20 0 mA xx x Indication of the decimal places using a decimal comma example 20 0 mA 7 5 4 Torque unit The torque can be indicated in different units Display M0009 Torque unit M0051 Default value Nm Setting values Nm Indication in Nm ft lb Indication in foot pound Indication in percent 7 5 5 Temperature unit T...

Page 46: ...it M1210 Default values Max value at 100 0 1000 Scaling 1 Unit mA Setting ranges values Max value at 100 0 1 1000 Scaling 0 001 1000 multiplier factor for unit Unit mA C bar m h m min m cm mm 7 5 7 Process factor units Process factors e g process setpoint actual process value are shown in percent of travel in the actuator controls display default setting By activating the parameter Process factor ...

Page 47: ...efault value Function not active Setting values Function not active Working value units AIN function deactivated Function active Working value units AIN function activated Set max value scaling and unit Required user level Specialist 4 or higher Display M0009 Units M1205 Working values AIN M1216 Max value at 100 0 M1217 Scaling M1218 Unit M1219 Default values Max value at 100 0 1000 Scaling 1 Unit...

Page 48: ...or higher Display M0009 Units M1205 Signal outputs AOUT M1221 Max value at 100 0 M1223 Scaling M1224 Unit M1225 Default values Max value at 100 0 1000 Scaling 1 Unit mA Setting ranges values Max value at 100 0 1 1000 Scaling 0 001 1000 multiplier factor for unit Unit mA C bar m h m min m cm mm 7 6 Contrast The contrast can be used to adapt the display backlight light or dark background Display M00...

Page 49: ...ialist 4 Customer settings M0041 Speed functions M1699 Sp source LOC OP M1700 Sp source LOCAL CL M2039 Sp source REM OP M1701 Sp source REM CL M2040 1 Default value Fieldbus Setting values Fieldbus The actuator speed is specified externally via fieldbus For this constant speed values which may be programmed via fieldbus are provided 0 100 or 0 1 000 per mil For parameter configuration via fieldbus...

Page 50: ...gh active Configuration of analogue input for speed For setting of parameter Sp source Analogue input An analogue input AIN 1 or AIN 2 has to be configured as described to be able to use an external analogue speed setpoint Required user level Specialist 4 Device configuration M0053 I O interface M0139 Analogue inputs M0389 Signal AIN 1 M0135 Signal AIN 2 M0138 Example Use analogue input AIN 1 for ...

Page 51: ...utions minute The adjustable speed range is indicated on the actuator name plate 8 1 4 Time for speed increase and time for speed reduction at pivot points The transition time from a low to a high speed can be set This applies e g to speed transition within pivot point range Refer to Speed profile Figure 33 Example of time for speed increase n Output speed P Pivot point t Operating time travel t T...

Page 52: ...activated Function active Speed reduction range function activated Adjust speed reduction range before reaching end position Within this range before the end position the current speed will be linearly reduced to the target speed Targ speed end pos M1905 parameter Information If the current speed is lower than the target speed the speed is increased to the target speed Customer settings M0041 Spee...

Page 53: ...first last pivot point speed Speed reduction prior to end positions parameter is not active The speed profile for EMERGENCY operations can be deactivated as desired Application This function is used for special applications to avoid pressure surges Pressure surges might occur e g in case of a quick change of flow speed e g when quickly closing a gate valve Figure 35 Example of a speed profile 1 mi...

Page 54: ...ion OPEN to the pivot points in operation direction OPEN Figure 36 Example Different speed profile for operation direction OPEN CLOSE P Pivot points P1 P9 Speed values for operation direction OPEN Speed values for operation direction CLOSE 8 2 3 Pivot points for speed profile define Up to nine pivot points can be defined for each operation direction OPEN CLOSE Customer settings M0041 Speed profile...

Page 55: ...0041 Speed profile M2065 Pivot points OPEN M2067 Pivot point 1 OPEN M2125 Pivot point 9 OPEN M2133 Parameters for setting the positions with default values Pivot 1 position OPEN M2096 10 0 Pivot 2 position OPEN M2097 20 0 Pivot 3 position OPEN M2098 30 0 Pivot 4 position OPEN M2099 40 0 Pivot 5 position OPEN M2100 50 0 Pivot 6 position OPEN M2101 60 0 Pivot 7 position OPEN M2102 70 0 Pivot 8 posit...

Page 56: ... M1981 Pivot 8 speed OPEN M1983 Pivot 9 speed OPEN M2072 Default value 45 0 rpm for all pivot points Setting range 6 240 rpm revolutions minute The adjustable speed range is indicated on the actuator name plate Set speeds for operation direction CLOSE Customer settings M0041 Speed profile M2065 Pivot points CLOSE M2066 Pivot point 1 CLOSE M2134 Pivot point 9 CLOSE M2142 Parameters for setting spee...

Page 57: ...viour of intermediate positions set Reaching a pivot point intermediate position can be signalled via fieldbus refer to separate operation instructions via indication lights LEDs of the local controls or via output contacts Each pivot point intermediate position can be assigned a specific signal behaviour Customer settings M0041 Intermediate positions M0143 Signal behaviour M0266 Signal behaviour ...

Page 58: ... C D for hysteresis 1 P1 Switching on point P2 Switch off point pT Pulse duration 2 times XT hysteresis Required user level AUMA 6 Customer settings M0041 Intermediate positions M0143 Hysteresis M0267 Hysteresis 1 M0277 Default values 0 5 for all 8 positions Setting range 0 0 to 5 0 of the travel from OPEN to CLOSED Information For signal behaviour D the value XT parameter Outer dead band M0148 de...

Page 59: ...ator stops automatically upon reaching the pivot point The operation command has to be cleared by means of the STOP command and a new operation command has to be sent to resume operation This function is not active in operation mode Remote SETPOINT Off time in OPEN Actuator stops at pivot point during operation in direction OPEN If an operation command in direction OPEN is present at the end of th...

Page 60: ...ion Execute operation commands via digital input Designation of digital input OPEN CLOSE Wiring diagram designation OPEN CLOSE Default setting Input OPEN CLOSE low level 0 V DC or input open Actuator runs in direction CLOSE Input OPEN CLOSE high level standard 24 V DC Actuator runs in direction OPEN Configuration of digital input For the two wire control a digital input for the OPEN CLOSE signal h...

Page 61: ...ot active Function Positioner deactivated Function active Function Positioner activated 8 6 2 Adaptive behaviour activate deactivate Adaptive positioning may reduce the number of starts and compensate for the overrun of the actuator Customer settings M0041 Positioner M0145 Adaptive behaviour M0147 Default value Adaptive I Setting values Off Adaptive behaviour switched off Adaptive I Adaptive behav...

Page 62: ...or the directions OPEN and CLOSE Manual setting is only possible if the adaptive behaviour parameter Adaptive behaviour M0147 is switched off Customer settings M0041 Positioner M0145 Dead band OPEN M0234 Dead band CLOSE M0235 Default values 0 5 for dead band OPEN and CLOSE Setting ranges 0 0 to 10 0 for dead band OPEN and CLOSE Information Inner dead bands may not be set wider than outer dead band...

Page 63: ...0599 Default values 0 5 for OPEN and CLOSE Setting range 0 2 to 5 0 of travel from OPEN to CLOSED 8 6 7 Closing fully opening fully end position tolerance for setpoint If the end positions cannot be reached due to inaccurate analogue setpoint signals 0 4 mA or 20 mA a tolerance for the setpoint within the end position range can be set If the tolerance is exceeded or not reached the actuator contin...

Page 64: ...mit OPEN 100 0 Limit CLOSE 0 0 Setting ranges 0 0 100 0 of setting range 8 6 9 Speed reduction before reaching setpoint position Characteristics The function adapts the setpoint depending on the error variable compared to the setpoint In case of a low error variable compared to the setpoint the actuator runs at low speed For a high error variable the actuator runs at maximum speed The maximum spee...

Page 65: ...nd setpoint control Remote SETPOINT Change over via fieldbus command For control via fieldbus interface the change over is done via fieldbus command Fieldbus SETPOINT Switching behaviour Fieldbus SETPOINT 0 Remote OPEN CLOSE The actuator reacts to operation commands OPEN STOP CLOSE Fieldbus SETPOINT 1 Remote SETPOINT The actuator reacts to a setpoint signal e g 0 0 100 0 If the operation commands ...

Page 66: ...ion M0053 I O interface M0139 Analogue inputs M0389 Signal AIN 1 M0135 Signal AIN 2 M0138 Setting value Setpoint position Information Actuator controls will only react to the additional analogue input if high level standard 24 V DC is present at the I O INTERFACE input refer to wiring dia gram 8 6 12 Input range of setpoint position The input range defines the signal range i e the initial and the ...

Page 67: ...all actuators grouped in a split range operation Activate split range operation Required user level Specialist 4 or higher Device configuration M0053 Application functions M0178 Activation M0212 Split range operation M01650 Default value Function not active Setting values Function not active Split range operation function deactivated Function active Split range operation function activated Set tot...

Page 68: ...r 3 Positioner 4 Actuator 5 Position transmitter e g EWG RWG MWG 6 Sensor 7 Valve E1 Position setpoint internal E2 Actual position value E4 Actual process value E7 Process setpoint Application The process controller can be used to control pressure flow or flow rates flow levels and temperature 8 7 1 Process controller activation Required user level Specialist 4 or higher Device configuration M0053...

Page 69: ...f a P fraction immediately actively reacting to an error variable and an I fraction for chronological integration of the input signal error variable Due to the additional time constant of the I fraction the output value takes more time to reach the target status i e inertia of control loop response whereas positioning accuracy increases at the same time lower control deviation Parameters for setti...

Page 70: ...l setpoint 2 Parameter Internal setpoint 2 M0750 Failure behaviour In case of process setpoint signal loss failure behaviour procedure is activated Parameter Failure behaviour M0378 Last setpoint In case of process setpoint signal loss the last available process setpoint will still be used as setpoint 8 7 5 Inverse operation As standard the valve is opened by the modulating actuator as soon as the...

Page 71: ...ation If the reaction is too extreme overshoot the value must be reduced If the reaction is too weak the value must be increased Customer settings M0041 Process controller M0742 Proport gain Kp M0744 Default value 1 0 Setting range 0 1 10 0 8 7 9 Reset time Ti set The reset time determines the I portion of the controller The more inert a system the higher this value should be set Information Incre...

Page 72: ... programmable internal speed values are available The four internal speed values are programmed via parameters Speed internal1 M1930 Speed internal 4 M1933 2 DigIn Internal 1 4 External speed selection For this setting two external signals may be used to change between the four internally programmed constant speeds Internal 1 Internal 4 Two digital inputs have to be configured as control signals f...

Page 73: ...ion M0053 Application functions M0178 Activation M0212 Timer CLOSE M0156 Timer OPEN M0206 Default value Function not active Setting values Function not active Function Stepping mode deactivated Function active Function Stepping mode activated 8 8 2 Operation mode for stepping mode Stepping mode can be activated via operation modes Local and or Remote Customer settings M0041 Timer M0142 Step mode C...

Page 74: ...EN 0 0 99 9 End stepping OPEN 0 1 100 0 8 8 4 On times and off times On or off times can be set individually for directions OPEN and CLOSE Customer settings M0041 Timer M0142 On time CLOSE M0163 Off time CLOSE M0164 On time OPEN M0165 Off time OPEN M0166 Default values 00 05 0 min s 5 seconds for all on and off times Setting ranges 00 01 0 00 05 00 0 min s 1 second up to 30 minutes for all on and ...

Page 75: ...el Response telegrams are only sent via the active channel Tx both channels Response telegrams are sent via both channels the active and the passive channel 8 9 4 Connection type compatibility with process representation Process representation compatibility is to be exclusively guaranteed User parameters other parameters as well as timely behaviour of the application are not guaranteed This means ...

Page 76: ...either High active or Low active Default setting is High active Manual change over via I O interface input Switching behaviour for coding High active Default factory setting Input I O interface low level 0 V DC or input open Actuator controls react to operation commands via fieldbus only Input I O interface high level standard 24 V DC Actuator controls react to additional input signals only Irresp...

Page 77: ...alist 4 or higher Device configuration M0053 Application functions M0178 Activation M0212 Fieldbus operation M1236 Default value Commands feedback Setting values Commands feedback Operation commands can be executed both via fieldbus and the inputs of the parallel interface I O interface Feedback only Operation commands are exclusively permitted via parallel interface I O interface Fieldbus is only...

Page 78: ...nnection M0600 FO cable topology M0637 Default value Star line Setting values Star line Star line topology Ring Ring topology 8 13 3 FO cable baud rate check setting Required user level Device configuration M0053 FOC connection M0600 FO cable baud rate M0642 Default value Auto Setting values Auto Automatic baud rate selection 9 6 kbit s 12000 kbit s Setting depending on fieldbus systems and FO cab...

Page 79: ...on in directions OPEN or CLOSE High level release Standard 24 V DC End position CLOSED In direction OPEN or CLOSE1 Low level interlock 0 V DC or input open circuit Other position In case of an operation command in direction CLOSE the Interlock by pass signal is sent no re lease 1 EMERGENCY behaviour The EMERGENCY behaviour of the by pass function has the same properties as the EMERGENCY behaviour ...

Page 80: ...139 Digital outputs M0110 Example Use output DOUT6 for signal Bypass Sync Out Parameters Signal DOUT 6 M0111 Setting value Bypass Sync Out wiring diagram designation BYPASS SYNC OUT 8 14 1 By pass function activate Required user level Specialist 4 or higher Device configuration M0053 Application functions M0178 Activation M0212 By pass function M0941 Default value Function not active Setting value...

Page 81: ...sition the actuator automatically attempts to reach the end position by operation into the opposite direction and executing the actual operation command once again The torque fault signal is suppressed during automatic deblocking Should torque switching trip again once automatic deblocking is complete the actuator is switched off and actuator controls signal a torque fault 8 15 1 Automatic deblock...

Page 82: ... AC externally supplied C E H internally supplied via actuator controls The heater system is temperature controlled The heater system will automatically be activated for a temperature range between 5 C and 10 C and ensures that the temperature within the controls housing does not fall below 20 C 8 16 2 Heater on control unit actuator Properties For AUMA actuators with AC actuator controls a resist...

Page 83: ...C within the switch compartment deactivated For temperatures of less than 35 C within the switch compartment activated 8 16 3 Motor heater The motor heater minimises condensation within the motor and improves the start up behaviour for extremely low temperatures Wiring diagram designation R4 H Marking within the wiring diagram code position 11 D motor heater externally supplied G motor heater inte...

Page 84: ...viour on loss of signal Characteristics The failure behaviour can be used to define AC reaction to loss of signal or a defective signal Only in operation mode Remote will the failure behaviour react to a signal loss In operation modes Local or Off there will be no reaction Information On loss of bus communication failure operation can only be initiated if the watchdog function is activated in the ...

Page 85: ...al is present at the MODE input i e actuator controls are in operation mode Remote SET POINT setpoint control Active interface In case of fieldbus communication loss if the fieldbus interface is active or loss of setpoints if the I O interface is active the failure behaviour is initiated Possible failure reasons in case of fieldbus communication loss The connection to the master is interrupted The...

Page 86: ...on failure operation is set the actuator runs to the preset failure position indicated here Required access level Specialist 4 or higher Customer settings M0041 Failure behaviour M0378 Fail pos OPEN CLOSE M0387 Default value 50 0 Setting range 0 0 100 0 from end position OPEN to CLOSED 9 2 5 Failure position MPV define This parameter is only available in multiport valve version If the Approach pos...

Page 87: ... commands via fieldbus are immediately executed again Perform EMERGENCY operation via fieldbus command For control via fieldbus interface the EMERGENCY command is done via fieldbus command Fieldbus EMCY Switching behaviour Fieldbus EMCY 1 EMERGENCY behaviour is initiated Fieldbus EMCY 0 No EMERGENCY operation If the EMERGENCY command is not to be transmitted via a fieldbus command but using a bina...

Page 88: ...EMCY source EMCY operation mode EMCY operation EMCY position 9 3 2 EMERGENCY failure reaction Required user level Specialist 4 or higher Customer settings M0041 EMCY behaviour M0198 EMCY fail reac M0203 Default value Good signal first Setting values Good signal first The EMERGENCY behaviour is initiated as soon as the EMERGENCY signal changes from high to low Example for binary EMERGENCY input of ...

Page 89: ...ustomer settings M0041 EMCY behaviour M0198 EMCY operation mode M0202 Default value Remote only Setting values Remote only EMERGENCY behaviour is active in the operation modes Remote Remote II Fieldbus Remote and local EMERGENCY behaviour is active in the operation modes Remote Remote II Fieldbus Local Service Information In the operation mode Off selector switch position 0 no emergency operation ...

Page 90: ... No by pass of the torque switching On The signals of the torque switching in the actuator are by passed 9 3 9 Motor protection by pass If an EMERGENCY operation is initiated the motor protection can be by passed during this operation Required user level Specialist 4 or higher Customer settings M0041 EMCY behaviour M0198 Thermal by pass M0200 Default value Off Setting values Off No by pass of moto...

Page 91: ...198 By pass Interlock M0668 Default value Off Setting values Off By pass mode is deactivated Interlock function is even active during EMERGENCY operation On By pass mode is activated Interlock function is deactivated during EMERGENCY operation 9 3 13 Local stop by pass If activated you may by pass Local Stop function during an EMERGENCY operation to prevent interruption of EMERGENCY operation by p...

Page 92: ...on via local controls Protection against unauthorised parameter setting via local controls Properties The selector switch functions LOCAL and or OFF may be enabled or disabled Enable disable local controls via fieldbus commands For control via fieldbus interface the command for enabling the local controls is done via fieldbus command Fieldb enable LOCAL Switching behaviour Fieldb enable LOCAL 1 en...

Page 93: ... operation mode LOCAL selector switch is in position Local control If no enable signal is present operation via push buttons on the local controls is disabled and the display shows the following signal Disabled Sel sw Local Off Disabling or enabling is effective in operation modes LOCAL and OFF selector switch positions Local control and 0 If no enable signal is present operation via push buttons ...

Page 94: ...able Local high level standard 24 V DC Operation via local controls enabled Input Enable Local low level 0 V DC or input open Priority REMOTE Operation via local controls disabled 9 5 1 Priority REMOTE activate Required user level Specialist 4 or higher Device configuration M0053 Application functions M0178 Activation M0212 Priority REMOTE M0770 Default value Function not active Setting values Fun...

Page 95: ...cally 9 6 Interlock enabling operation commands Characteristics An operation command will only be executed if an additional enable signal for the operation command is present Enabling may be activated or deactivated individually for operation commands OPEN and CLOSE Enabling can be set for the different operation modes Enable disable operation commands via fieldbus commands For control via fieldbu...

Page 96: ...rce Signals for enabling operation commands are sent via the active interface I e changing the command source also changes the failure source of the enable signal Interface The enable signal for the operation commands must be configured as binary signal default 24 V DC at a digital input parameter Enable OPEN Enable CLOSE Fieldbus The enable signal for the operation commands must be triggered by t...

Page 97: ...ly 9 7 1 Behaviour Required user level Specialist 4 or higher Customer settings M0041 Local controls M0075 Local STOP M0627 Default value Off Setting values Off Push button STOP can only interrupt an operation in operation mode Local selector switch position Local control Sel sw Local Remote In the operation modes Local Remote Remote II EMERGENCY and Service push button STOP interrupts an operatio...

Page 98: ...actuator and actuator controls During this test the function of the valve is tested by means of partial opening or closing within a defined period of time without interrupting the process After successful testing actuator controls operate the actuator to its initial position If the test was not successful actuator controls will generate the following signals PVST fault PVST abort For monitoring th...

Page 99: ...s M0222 Execute PVST M0850 The actuator must be in the initial position The initial position depends on the following parameter settings PVST behaviour M0853 PVST stroke M0854 Information Der PVST kann durch Senden eines Reset Befehls abgebrochen werden local manual in selector switch position local operation via push button Reset From Remote in selector switch position Remote control via a digita...

Page 100: ... this operation mode PVST can only be started from one of the end positions 9 9 4 Behaviour for PVST define The test can be performed in direction OPEN or direction CLOSE Customer settings M0041 PVST M0852 PVST behaviour M0853 Default value OPEN Setting values OPEN Testing by operation in direction OPEN CLOSE Testing by operation in direction CLOSE 9 9 5 Partial stroke for PVST set During stroke c...

Page 101: ... this function is active a signal is generated if no PVST was executed during the reminder period Activate reminder Required user level Specialist 4 or higher Customer settings M0041 PVST M0852 PVST reminder M0892 Default value Function not active Setting values Function not active Reminder not activated Function active Reminder activated Set reminder period Customer settings M0041 PVST M0852 PVST...

Page 102: ...e is deactivated To establish a connection via a master is not possible The Bluetooth LED blue of the local controls is switched off BT_READY The Bluetooth interface is activated and waits for connection by a master The Bluetooth LED blue of the local controls is blinking BT_CONNECTED The Bluetooth interface is connected to a master The Bluetooth LED is permanently illuminated Properties of the in...

Page 103: ...onnection by the master 4 Abort by the DCS 5 Timeout 6 Abort by the DCS When changing the parameter value the Bluetooth interface behaviour pattern in states BT_READY and BT_OFF is as follows Table 12 Change of parameter value New status New parameter value Current status Current parameter value BT_READY 1 switched on BT_OFF 0 switched off BT_OFF 2 fieldbus or I O BT_OFF 0 switched off BT_OFF 3 se...

Page 104: ... I O BT_OFF Abort by DCS BT_CONNECTED 2 fieldbus or I O BT_READY until timeout Disconnect by master BT_CONNECTED 3 selector switch posi tion OFF BT_OFF Abort by DCS BT_CONNECTED 3 selector switch posi tion OFF Timeout for Bluetooth activation The time during during which the Bluetooth interface remains in status BT_READY after activating via selector switch position OFF or after the connection abo...

Page 105: ...r in case the torque applied is lower than the preset tripping torque after tripping via the RESET push button in selector switch position Local control LOCAL or via command Fieldbus RESET process representation output byte 1 bit 3 Depending on the version tripping torques for overload protection are either set via switches in the actuator or via software parameters in the controls For the setting...

Page 106: ...pass M0092 is deactivated for a defined short time By activating the torque limitation torque monitoring will be activated again but not in relation to the set tripping torque but in relation to a torque peak which can be set separately via this function Condition Electronic control unit with MWG in the actuator non intrusive version Activate torque limitation Customer settings M0041 Torque switch...

Page 107: ...T signal and the I O interface is the active command source In addition the actuator controls cyclically once per month check the motor protection monitoring for its proper function If this check fails the actuator controls generate the fault indication IE mot prot monitor Motor protection behaviour Required user level AUMA 6 Device configuration M0053 Actuator M0168 Motor prot mode M0169 Default ...

Page 108: ... 5 min once for 10 min once for 17 min Afterwards the operating data counters contain the following values On time warning 1 M0325 37 min total of all periods 5 5 10 17 min On time warning 2 M0326 17 min longest period Figure 49 Example 1 Running time h 2 Starts h 3 On time warning Activate on time monitoring Required user level Specialist 4 or higher Customer settings M0041 Duty type monitoring M...

Page 109: ... permissible operation time is set via parameter Perm op time manual M0570 Set permissible operating time manually Required user level Specialist 4 or higher Customer settings M0041 Oper time monitoring M0568 Perm op time manual M0570 Default value 15 00 0 min s 15 minutes Setting range 00 00 0 59 59 9 min s minutes seconds Display operating times Operating times can be displayed via Asset Managem...

Page 110: ...ime M0634 Default value 15 0 s Setting range 15 0 300 0 seconds 0 seconds up to 5 minutes 10 6 Motion detector Requirements Position transmitter in the actuator Characteristics The motion detector checks whether the actuator moves even without operation command e g in manual operation or if there is no self retaining Controls identify motion if the actuator moves more than the pre set travel diffe...

Page 111: ...ion detector M0676 Delay time M0764 Default value 6 000 s seconds Setting range 0 001 65 535 s 10 7 Monitoring of electronics power supply Actuator controls monitor the following voltages and signal a warning refer to Fault signals and warnings chapter Auxiliary voltage 24 V DC e g for supplying the control inputs Voltage 24 V AC for controlling the reversing contactors for thermoswitches and heat...

Page 112: ...dditionally temperature sensor PT 100 in the gearing Information Current device temperatures can also be displayed Refer to Display device tem peratures 10 9 Heater system heater monitoring The heater system within the actuator controls housing and the heater on the control unit within the switch compartment of the actuator can be monitored If the monitoring is activated the following warning will...

Page 113: ...n actuators and controls correspond to the desired version In case incorrect sub assemblies are mounted or if sub assemblies are missing the controls either send a warning or a fault signal For detailed information on this indication refer to Fault signals and warnings chapter 10 11 Phase failure monitoring Conditions Phase failure monitoring is only valid for connections to 3 phase AC power suppl...

Page 114: ...n M0053 Phase monitoring M0170 Tripping time M0172 Default value 10 0 s Setting range 1 0 300 0 s Information Faults in supply voltage e g voltage drops do not generate a fault signal during the adjustable tripping time 114 Actuator controls Monitoring functions ACV 01 2 ACVExC 01 2 Profibus DP ...

Page 115: ... No M0573 Bluetooth Yes M0631 Enable LOCAL Yes M0770 Priority REMOTE Yes M0790 Auto change over I O Yes M0663 Interlock No M0796 Torque wrn Yes M0851 PVST Yes M0941 By pass function No M1136 Maintenance signals No M1137 Maintenance interval No M1884 Maintenance reminder Yes M1197 Limit sw via CDT App No M1236 Fieldbus operation No M1650 Split range operation Yes M1679 Automatic deblocking No M1842...

Page 116: ... M0940 AUMA 6 By pass function M1138 AUMA 6 Actuator config M1198 AUMA 6 Limit sw via CDT App M1678 AUMA 6 Automatic deblocking M2121AUMA 6 Speed profile Information In user level Specialist 4 an additional activation password depending on the serial number is required for enabling the function The activation password can only be assigned and generated by the AUMA service 116 Actuator controls Fun...

Page 117: ...or to delivery Actuator type Gear reduction ratio Number of ports positions Configuration of digital inputs 2 Define check positions of valve ports 3 Set check signal behaviour of positions 4 Set home port zero position 5 Approach positions 6 If required perform correct multiport valve parameter settings like inertia dead band backlash compensation and hysteresis 7 If further multiport valve param...

Page 118: ...ediate positions Information Set the gear reduction ratio parameter Reduction ratio M1143 and the actuator type parameter Actuator type M1142 prior to setting the home port Set home port 1 Position multiport valve to zero position either via manual operation handweel or via motor operation via push buttons of local controls 2 In a next step confirm this position with Yes as homeport via parameter ...

Page 119: ...to setting the positions the home port must be defined parameter MPV home port This corresponds to the zero position of the valve 0 or 360 of one full valve turn as well as 0 or 100 of position feedback The positions of the valve ports have to be set afterwards Customer settings M0041 Multiport valve M1140 MPV positions M1149 Setting ranges 0 0 to 359 9 Default values 0 0 for all positions If desi...

Page 120: ... button display shows JOG Figure 52 Status indication of multiport valve selector switch in position OFF When changing the selector switch to position Local control LOCAL the display changes for selection of the desired position Figure 53 Status indication of multiport valve selector switch in position LOCAL Select the desired position P1 P2 via push buttons and confirm selection via Ok push butto...

Page 121: ...uired user level Specialist 4 or higher Device configuration M0053 I O interface M0139 Digital inputs M0116 Example DIN4 input to operate to position 1 selecting the shortest path Parameters Signal DIN 4 M0118 Intermediate pos 1 Operation behaviour for input control Setting values for digital inputs DIN Operation to defined position while selecting the shortest path Intermediate pos 1 to Intermedi...

Page 122: ...rt valve M1140 Backlash comp M1146 Default value 0 00 Setting range 0 00 36 0 degrees 12 1 11 Signalling behaviour of positions set check Reaching of a point valve port can be signalled via bus see separate instructions via indication lights LEDs of the local controls or refer to chapters Indications Indication lights via output contacts refer to chapters Indications Assignment of outputs Signal b...

Page 123: ... of the travel Parameter Hysteresis M1148 is set to 3 0 Figure 55 Switching behaviour for signalling behaviours B C D and hysteresis 3 0 P1 Switch on point P2 Switch off point pT Pulse duration 2 times XT hysteresis Required user level AUMA 6 Customer settings M0041 Multiport valve M1140 Hysteresis M1148 Default values 0 5 for all 16 intermediate positions Setting range 0 0 to 5 0 degree 123 Actua...

Page 124: ...r controls must be configured for the set direction of rotation Subsequent conversion from clockwise closing to counterclockwise closing is possible using an AUMA conversion kit Parameters and instructions for setting Setting the direction of rotation using parameters is only possible for actuators with electronic control unit MWG Non intrusive version Valve damage due to incorrect direction of ro...

Page 125: ...a carrier SD card Export data Comprehensive export of all data parameters operation data and event protocol Operation data is device specific data Required user level Service 5 or higher Device configuration M0053 Service functions M0222 Export all data M0223 Export parameters Export of all parameters No operation data is transmitted Required user level Specialist 4 or higher Device configuration ...

Page 126: ... software 2 via an SD card card slot in local controls 3 via Profibus DP e g using AUMA CDT Firmware version The firmware version can be displayed via the following menu Device ID M0021 Version M0062 Firmware M0077 Firmware update via SD card The menu Update firmware is only displayed if an SD card has engaged in the card slot of the local controls Required access level Service 5 or higher Device ...

Page 127: ...ntial maintenance requirements Additional functions foster smooth asset management AUMA Assistant App The AUMA Assistant App is available on Google Play Store for free download Figure 56 Link to Google Play Store Activate deactivate Bluetooth Required user level Specialist 4 or higher Device configuration M0053 Application functions M0178 Activation M0212 Bluetooth M0573 Default value Function act...

Page 128: ...r no controls M0055 Service 5 Serial number of the actuator controls Serial no controls M0056 Service 5 Wiring diagram number of the ac tuator controls Wiring diagram M0059 Service 5 Date of manufacture of controls Date of manufacture M0063 Menu with information regarding identification of the actuator Actuator M0029 Service 5 Order number of the actuator Order no actuator M0057 Service 5 Serial n...

Page 129: ...the output signals M0247 States DOUT Shows configuration and current value at analogue output 1 M0248 States AOUT 1 Shows configuration and current value at analogue output 2 M0584 States AOUT 2 Status of the interface M0730 Interface status Diagnostics of digital inputs For the digital inputs DIN both coding and signal states are indicated at the input by means of symbols Table 19 Symbol explanat...

Page 130: ... direction DOUT 2 High active Triangle pointing in upward direction Signal state at output DOUT 1 Not active triangle not filled in High level 24 V DC no indication no fault available DOUT 2 Active triangle is black High level 24 V DC indication end position CLOSED reached 14 4 Position transmitter and potentiometer diagnostic Menu is only visible if the actuator is equipped with a potentiometer R...

Page 131: ...ute value 14 7 Diagnostic Positioner Required user level Specialist 4 or higher Diagnostics M0022 Positioner M0613 Menu M0613 is only visible if function Positioner M0158 is activated The following states can be checked via diagnostic Bedeutung Menu ID Parameters M0626 Adaptive behaviour M0622 Setpoint position M0623 Actual position M0625 Outer dead b OPEN M1002 Outer dead b CLOSE M1003 Inner dead...

Page 132: ...her Diagnostics M0022 FO cables M0638 The following states can be checked via diagnostic Signification Menu ID Parameters M0639 FOC level channel 1 M0640 DIN 4 configuration M0762 FOC RS 485 error M0641 FO cable baud rate M0711 FOC FPGA version 14 12 Simulation inspection and test function The service personnel or the commissioning engineer can use this simulation function to simulate the operatio...

Page 133: ...al outputs Only the assigned outputs are displayed Numbers 1 2 3 indicate the digital output Example 1Fault Indication Fault is assigned to digital output 1 parameter Signal DOUT 1 M0109 Simulation is activated and deactivated by push button Ok Triangles indicate the activation Triangle pointing in upward direction Output is coded high active High active voltage is present e g 24 V DC High active ...

Page 134: ...e Number of motor starts starts Motor starts Number of thermal faults motor protection No thermal faults Number of torque faults in direction CLOSE Torque fault CLOSE Number of torque faults in direction OPEN Torque fault OPEN Number of limit switch trippings in direction CLOSE Limit trip CLOSED Number of limit switch trippings in direction OPEN Limit trip OPEN Number of torque switch trippings in...

Page 135: ...r and new value are recorded Enable processes The enabling of a function is recorded System events All important system events are recorded These include System start change of date downloads modifications of the event filter resetting of operating data and switching on the mains voltage Event filter for status indications The actuator controls record status indications such as faults errors warni...

Page 136: ...nagement M1231 Event report M0195 Save interval M0331 Default value 50 000 Setting range 1 000 65 535 ms 15 3 Characteristics 15 3 1 Torque travel characteristic Conditions Electric actuators with electronic control unit Actuator controls non intrusive version from firmware version 02 03 01 Properties Representation of torque requirement across complete travel resolution of 0 1 During each travel ...

Page 137: ...ion 3 Record characteristic Perform operation e g CLOSE OPEN CLOSE 4 Save characteristic Reset characteristic This parameter is used to reset the data in the buffer RAM Required user level Specialist 4 or higher Asset Management M1231 Characteristics M0313 Torque travel M1229 Reset characteristic M0656 After resetting the buffer new characteristics can be recorded and saved Change characteristic d...

Page 138: ...e gained Display position time characteristics Asset Management M1231 Characteristics M0313 Position time M0806 Each characteristic has a designation ACTUAL POSITION actual position NOMINAL POSITION setpoint position modulating actuators only Use push buttons Up Down to change between characteristics Figure 60 Example of position time characteristic 50 position between OPEN 100 and CLOSED 0 The fo...

Page 139: ...aracteristics are shown in the display CONTROLS TEMPERATURE temperature within the control unit MWG TEMPERATURE MWG temperature MOTOR TEMPERATURE temperature within the motor GEAR TEMPERATURE within the gear housing Use push buttons Up Down to change between available characteristics Figure 61 Example of temperature time within the control unit 0 line Recording interrupted e g due to power failure...

Page 140: ...erature histogram Conditions MWG position transmitter in actuator Temperature sensor in the motor option Properties The motor temperature is divided into the following segments 20 C to 10 C 10 C to 0 C 0 C to 10 C 120 C to 130 C 130 C to 140 C 140 C During each operation the counter of the segment corresponding to the current motor temperature will be incremented The result is shown in a bar chart...

Page 141: ...r controls monitor various parameters set in the factory which have an impact on the wear of the actuator Once one of these parameters exceeds a determined limit the actuator controls generate a signal Status indication S0005 Warnings AUMA category Details Maintenance required Status indication S0010 Maintenance required NAMUR category Details shows the parameter s for which the limit was exceeded...

Page 142: ...tenance signals M1231 Maintenance M1644 Maintenance informat M1037 Figure 65 Example of bar chart The bar charts indicates the current consumption of the following lifetime accounts Lifetime mechanics Lifetime seals O rings Lifetime lubricants Lifetime contactors only for actuator controls which are not provided with variable speed function Maintenance interval adjustable Once a bar reaches the th...

Page 143: ...ed within a parameter Application Operating time measurement indicated how an actuator installed in plant or a combination of actuator gearbox valve behave with regard to inertia without performing an operation and measuring the time manually Display measured operating times Asset Management M1231 Operating time M1232 Operating time CLOSE M1234 Operating time OPEN M1235 Indications Operating time ...

Page 144: ...ve signals S0006 Not ready REMOTE For indicated value 0 Press push button Details to display a list of detailed indications For details refer to Faults and Failure table Collective signal 03 Indicates the number of active faults The actuator cannot be operated S0007 Fault For indicated value 0 Press push button De tails For details refer to Warnings and Out of specific ation table Collective signa...

Page 145: ...AIN 2 Check setpoint signal Warning Loss of signal setpoint position Possible causes For an adjusted setpoint range of e g 4 20 mA the input signal is 0 signal loss For a setpoint range of 0 20 mA monitoring is not possible Wrn setpoint position The warning indications are automatically cleared once a new operation command is executed Check valve Check parameter Perm op time manual M0570 The set t...

Page 146: ...erform one of the following measures Issue operation command in direction OPEN Set selector switch to position Local control LOCAL and reset fault indication via push button RESET Execute reset command via fieldbus Torque fault in direction CLOSE Torque fault CLOSE Perform one of the following measures Issue operation command in direction CLOSE Set selector switch to position Local control LOCAL a...

Page 147: ... operation mode Disabled Disabled Enable EMERGENCY stop switch Reset EMERGENCY stop state by means of Reset command The EMERGENCY stop switch has been operated The motor control power supply contactors or thyristors is disconnected EMCY stop active Detect cause for EMERGENCY signal Verify failure source Apply 24 V DC at EMERGENCY input Operation mode EMERGENCY is active EMER GENCY signal was sent ...

Page 148: ...Collective signal 12 When connecting to a 3 phase network One of the phases L1 L2 or L3 is missing Test connect phases Phase fault Motor protection tripped Cool down wait If the fault indication display persists after cooling down Set selector switch to position Local control LOCAL and reset fault indication via push button RESET Execute reset command via fieldbus Check fuses Thermal fault Wrong o...

Page 149: ... positions Internal warning Collective signal 15 Check heater Wrn heater The 24 V DC customer auxiliary supply to control the digital inputs has failed Check 24 V DC inputs DIN 24 V DC customer The internal 24 V DC power supply of the controls used to provide the electronics components sub assemblies within the AC 01 2 controls and in the actuator has exceeded the power supply limits Check interna...

Page 150: ...referenced Calibration active Calibration Set valid stroke Outside the value range for potentiometer insufficient stroke between the set end positions for RWG EWG end position OPEN end position CLOSED for MWG excessive stroke between the set end positions Out of range Invalid command Invalid command Substitute value Replacement value Sub assembly failure PCB failure AUMA service Replace MWG Commun...

Page 151: ...uns in direction OPEN Running OPEN Selector switch is in position LOCAL Selector sw LOCAL Selector switch is in position REMOTE Selector sw REMOTE Selector switch is in position OFF Selector sw OFF Limit switch operated in direction CLOSE Limit switch CLOSED Limit switch operated in direction OPEN Limit switch OPEN Torque in direction CLOSE exceeded Torque sw CLOSED Torque in direction OPEN exceed...

Page 152: ...un time Wrn op mode starts Failure behav active Wrn input AIN 1 Wrn input AIN 2 Wrn setpoint position Op time warning Wrn controls temp Time not set RTC voltage PVST fault PVST abort Wrn no reaction Wrn FOC Wrn FO cable budget Wrn FOC connection Torque wrn OPEN Torque wrn CLOSE PVST required Maintenance required AUMA warning 2 Warnings Cgg Collective signal 21 This signal can be configured paramet...

Page 153: ...ached Intermediate pos 14 Intermediate position 15 reached Intermediate pos 15 Intermediate position 16 reached Intermediate pos 16 A high signal 24 V DC is present at digital input 1 Input DIN 1 A high signal 24 V DC is present at digital input 2 Input DIN 2 A high signal 24 V DC is present at digital input 3 Input DIN 3 A high signal 24 V DC is present at digital input 4 Input DIN 4 A high signa...

Page 154: ...t Interlock by pass Safe ESD function Emergency Shut Down is active Safe ESD Safe STOP function is active Safe Stop A SIL fault has occurred collective signal SIL fault A SIL function is active Collective signal of both states Safe ESD or Safe STOP SIL function active The actuator is switched on and no fault is present System ok Torque wrn OPEN Torque wrn CLOSE This signal will be activated if at ...

Page 155: ...osition 13 Intermediate pos 13 Operation command Run to intermediate position 14 Intermediate pos 14 Operation command Run to intermediate position 15 Intermediate pos 15 Operation command Run to intermediate position 16 Intermediate pos 16 Clockwise approach of position 1 MPV CW Position 1 Counterclockwise approach of position 1 MPV CCW Position 1 Clockwise approach of position 2 MPV CW Position ...

Page 156: ...IN 4 Enables the selector switch function LOCAL OFF on the local controls Enable Local Interlock Enables operation command in direction OPEN Enable OPEN Interlock Enables operation command in direction CLOSE Enable CLOSE Internal PID setpoint PID internal setpoint 2 Activation of operation mode Remote II Remote2_active Operation command OPEN in operation mode Remote II Remote2_OPEN Operation comma...

Page 157: ...157 Actuator controls ACV 01 2 ACVExC 01 2 Profibus DP ...

Page 158: ...158 Actuator controls ACV 01 2 ACVExC 01 2 Profibus DP ...

Page 159: ...27 Change over between OPEN CLOSE control and setpoint control 65 Change over to passive channel 77 Characteristics 136 136 138 139 Closing fully opening fully 63 Combination of fieldbus paral lel interface 76 Commissioning 9 Commissioning indications on display 19 Compatibility 75 Configurable signals 28 Connection type 75 Contrast 48 Control 33 Controller behaviour process controller 69 Correcti...

Page 160: ...cation on display 23 Functions activate enable 115 Fuses 144 G Gear reduction ratio 117 GSD file 27 H Heater 112 Heater in switch compartment 82 Heater monitoring 112 Heater monitoring time 113 Heater on control unit 82 Heater system 112 Heater system monitoring 112 Histogram 139 140 141 Histograms 139 Home port 118 I I O interface change over 77 Incorrect entry 17 Indication light colour 25 Indic...

Page 161: ... Password 16 Password change 17 Password entry 16 Permissible operation time 109 Permissible starts h 108 Phase failure monitoring 113 Plant Asset Management 134 Positioner 60 Positioner diagnostic 131 Positioner indication on dis play 21 Positions pivot points 57 Position setpoint input 66 Position time characteristic 138 Position transmitter diagnost ic 130 Position unit 45 Potentiometer diagnos...

Page 162: ... troller 72 Split Range operation 67 Standards 9 Start of stepping mode 74 Status menu 15 Status signals 27 Status signals configurable 28 Stepping mode 72 Stepping mode by pass 90 Stop step 74 Switching off for reaction time error 110 T Target configuration 126 Temperature motor 140 Temperature indication 143 Temperature monitoring 112 Temperature time character istic 139 Temperature unit 45 Ther...

Page 163: ...ght 4 26 Colour ind light 5 26 Command fieldbus 148 Commlost 150 Config error REMOTE 146 146 149 Config fault speed prof 148 Config operat profile 148 Config PID controller 148 Config warning 145 145 147 Configuration EMCY 148 Configuration error 146 146 148 Configuration FUP 148 Create factory settings 125 D Date and time 44 Dead band CLOSE 62 Dead band OPEN 62 Deblocking attempts 82 Detect time ...

Page 164: ...ldbus operation 77 File size event rep 135 Firmware 126 FO cables 132 FOC connection 78 78 78 FOC FPGA version 132 FOC level channel 1 132 FO configuration 148 FOC RS 485 error 132 Function check 144 H Handwheel active 147 Heat monitor config 148 Heater control unit 83 Heater monitor 113 Heating sys mon time 113 High limit AIN 1 66 High limit target value 67 Hydraulics fault 148 Hysteresis 58 123 ...

Page 165: ...Interlock by pass 147 Interlock source 96 Internal error 146 146 148 Internal warning 145 145 149 Interval position time 139 Invalid command 150 L Language 18 Limit CLOSE 64 Limit OPEN 64 Local STOP 97 147 Low limit AIN 1 66 Low limit RWG 131 Low limit target value 67 Low limit Uspan 130 M Maintenance interval 142 143 Maintenance required 144 146 Max value at 100 0 46 47 47 48 Maximum stroke 131 M...

Page 166: ...l 136 Scaling 46 47 47 48 Sel sw not REMOTE 147 Self retaining Local 32 Self retaining Remote II 33 Sensor failure 150 Service active 147 Set end pos CLOSED 39 42 Set end pos OPEN 39 42 Setpoint pos disabled 148 Setpoint position 131 Sig outp activ AOUT 48 Signal AIN 1 50 66 Signal AIN 2 50 66 Signal AOUT 1 28 Signal AOUT 2 30 Signal behaviour 57 Signal behaviour 1 57 Signal DOUT 1 27 133 Signal i...

Page 167: ...pe of seating 36 U Unit 46 47 47 48 Units 46 46 46 47 47 47 48 48 Update firmware 126 V Version 128 Volt level diff potent 130 W Warnings 144 Warnings Cfg 28 Work val activ AIN 47 Working values AIN 47 47 Wrn controls temp 145 Wrn dead bands 147 Wrn event mark 149 Wrn Fieldbus config 147 Wrn FOC 145 Wrn FO cable budget 145 Wrn FOC connection 145 Wrn heater 149 Wrn input AIN 1 145 146 Wrn input AIN...

Page 168: ...ter GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y007 514 003 en 2 20 For detailed information on AUMA products refer to the Internet www auma com ...

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