Amazone Cataya 3000 Super Operating Manual Download Page 46

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Product description

Cataya Super BAH0087-11 01.19

(1) Cover.

Prevents contact with the rotating shafts
and gear wheels when the metering unit is
activated. The cover can only be opened
with the central key.

Fig. 22

(1) The road safety bar

covers the tines of the exact following
harrow that protrude into the traffic space.

Fig. 23

Summary of Contents for Cataya 3000 Super

Page 1: ...ng manual az Pack top seed drill Cataya 3000 4000 Super MG5804 BAH0087 11 01 19 Please read and observe this operating manual before initial operation of the implement Keep it in a safe place for future use en ...

Page 2: ...he person concerned would not only harm himself but also make the mistake of blaming the machine for the reason of a possible failure instead of himself In order to ensure a good success one should go into the mind of a thing or make himself familiar with every part of the machine and to get acquainted with its handling Only this way you would be satisfied both with the machine as also with yourse...

Page 3: ...NEN WERKE H DREYER GmbH Co KG Postfach 51 D 49202 Tel Email Hasbergen Germany 49 0 5405 50 1 0 amazone amazone de Spare parts order Spare parts lists are freely accessible in the spare parts portal at www amazone de Please send orders to your AMAZONE dealer Formalities of the operating manual Type Cataya Super Document number MG5804 Compilation date 01 19 Copyright AMAZONEN WERKE H DREYER GmbH Co ...

Page 4: ...red Damage can only be rectified if problems are claimed immediately Before initial operation read and observe this operating manual and particularly the safety information Only after careful reading will you be able to benefit from the full scope of your newly purchased implement Please ensure that all the implement operators have read this operating manual before they put the implement into oper...

Page 5: ...stem 33 2 16 3 Electrical system 34 2 16 4 Mounted implements 35 2 16 5 Operation of the seed drill 36 2 16 6 Cleaning maintenance and repair 36 3 Loading and unloading the implement upon delivery 37 4 Product description 39 4 1 Components of the AMAZONE seeding combination 39 4 2 Equipment variations of the Cataya pack top seed drill 40 4 3 Assembly groups of the Cataya pack top seed drill 43 4 4...

Page 6: ...oulter lift all coulter types 91 5 17 1 Coulter pressure coulter lift manually actuated 91 5 17 2 Coulter pressure seed rate increase and coulter lift hydraulically actuated 92 5 17 2 1 Coulter pressure hydraulically actuated 92 5 17 2 2 Activating the seed rate increase 93 5 17 2 3 Coulter lift hydraulically actuated 94 5 18 Exact following harrow 95 5 18 1 Exact following harrow tine position 96...

Page 7: ... Calibrating the seed rate implements with star wheel drive 153 8 4 1 1 Preparing the implement for calibration 153 8 4 1 2 Determining the gearbox setting using the calculating disc rule 157 8 4 2 Calibrating the seed rate Implements with AmaDrill 2 control terminal Implements with ISOBUS system 158 8 5 Moving the star wheel from working to transport position and vice versa 159 8 5 1 Star wheel s...

Page 8: ...5 10 5 3 Track marker 196 10 5 4 End of work on the field 197 10 6 Emptying the seed hopper and seed housing 198 11 Faults 202 11 1 Residual seed quantity display 203 11 2 Deviations between the set and actual seed rate 203 12 Cleaning maintenance and repairs 204 12 1 Safety 204 12 2 Cleaning the machine 206 12 3 Shutdown of the implement over a long period of time 208 12 4 Setting and repair work...

Page 9: ...ing replacing the TwinTeC press roller 238 12 9 6 Checking readjusting replacing the TwinTeC scraper 239 12 9 7 Check the chain tension 240 12 9 8 Inspection criteria for hydraulic hose lines 241 12 10 Identification of hydraulic hose lines 242 12 11 Safety instructions for working on hydraulic hose lines 242 12 11 1 Visual inspection of the upper and lower link pins 244 12 12 Bolt tightening torq...

Page 10: ... the implement and the information in this operating manual No claims can be made based on differences in the specifications figures or descriptions If you want to sell the implement ensure that the operating manual is supplied with the implement 1 1 Purpose of the document This operating manual describes the operation and maintenance of the implement provides important information on safe and eff...

Page 11: ...n essential order are shown as a list with bullets Example Point 1 Point 2 Item numbers in diagrams Numbers in round brackets refer to the item numbers in the diagrams The first number refers to the diagram and the second number to the item Example Fig 3 6 Figure 3 Item 6 ...

Page 12: ...bols on the implement in a legible state to replace damaged warning symbols Obligations of the user Before starting work anyone charged with working with on the implement is obliged to comply with the basic workplace safety instructions and accident prevention regulations to read and understand the General safety information section of this operating manual to read the section Warning symbols and ...

Page 13: ...e shall be available to the operator at the latest on conclusion of the contract Guarantee and liability claims for damage to people or property will be excluded if they can be traced back to one or more of the following causes Improper use of the implement Improper installation commissioning operation and maintenance of the implement Operation of the implement with defective safety equipment or i...

Page 14: ...ate death or serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death or serious physical injury CAUTION Indicates a low risk which could cause minor or medium level physical injury or damage to property if not avoided IMPORTANT Indicates an obligation to special ...

Page 15: ...ce personnel Check all the available safety equipment regularly 2 4 Safety and protective equipment Before starting up the implement each time all the safety and protection equipment must be properly attached and fully functional Check all safety and protection equipment regularly Faulty safety equipment Faulty or disassembled safety and protection equipment can lead to dangerous situations 2 5 In...

Page 16: ...Instructed persons are those who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been informed about the necessary protective equipment and measures 3 Persons with specialised technical training shall be considered as a specialist Due to their specialist training and their knowledge of the appropriate ...

Page 17: ...lectronic energy on the implement Use appropriate measures to inform the operator You can find detailed information in the relevant sections of this operating manual 2 9 Maintenance and repair work fault elimination Carry out prescribed setting maintenance and inspection work in good time Secure all media such as compressed air and the hydraulic system against unintentional start up Carefully fix ...

Page 18: ...operating permit for example remains valid in accordance with national and international regulations Vehicles with an official type approval or with equipment connected to a vehicle with a valid type approval or approval for road transport according to the German road traffic regulations must be in the state specified by the approval WARNING Risk of crushing cutting being trapped or drawn in or im...

Page 19: ...ear and spare parts from third parties there is no guarantee that they have been designed and manufactured in such a way as to meet the requirements placed on them AMAZONEN WERKE shall accept no liability for damage caused by the use of non approved spare and wear parts or aids 2 11 Cleaning and disposal Handle and dispose of any materials used carefully in particular when carrying out work on lub...

Page 20: ...inst residual dangers At these points there are permanent or unexpected dangers A warning symbol consists of two fields Field 1 Shows the danger in a triangular safety symbol Field 2 Shows instructions for avoiding the danger Explanatory text beside the warning symbol The text beside the warning symbol describes 1 The dangers e g Laceration or amputation hazard 2 The consequence of non compliance ...

Page 21: ...f crushing of fingers hand by accessible moving parts of the implement This hazard can cause the most severe injuries with loss of body parts Never reach into the danger area when the tractor engine is running with the universal joint shaft or hydraulic electronic system connected MD 082 Risk of falling when riding the implement on treads or platforms Causes serious potentially fatal injuries anyw...

Page 22: ...ere on the body Before spending time in the danger area underneath raised implement parts secure the raised parts to prevent them from being accidentally lowered To do this use the mechanical support device or the hydraulic locking device MD094 Risk of electric shock or burns from accidentally touching overhead power lines or by coming within the prohibited distance of high voltage overhead power ...

Page 23: ... observe the instructions in the operating manual before carrying out any maintenance or repair work on the hydraulic hose lines If you are injured by hydraulic fluid contact a doctor immediately MD 097 Risk of crushing the entire body when standing in the lifting area of the 3 point hitch when the 3 point hydraulic system is being operated Causes serious potentially fatal injuries anywhere on the...

Page 24: ...elevant sections of the operating manual MD 150 Danger of your fingers and hands being cut or cut off by moving parts involved in the working process This hazard can cause the most severe injuries with loss of body parts Never open or remove safety equipment from moving parts that are involved in the working process whilst the engine of the tractor is running with the universal joint shaft hydraul...

Page 25: ...ity of the solo implement is guaranteed only if the empty implement is supported on the parking supports Always set the empty implement down so that it is stable on a horizontal parking area with a firm base MD 199 The maximum operating pressure of the hydraulic system is 210 bar ...

Page 26: ...General safety instructions 26 Cataya Super BAH0087 11 01 19 2 13 1 Position of warning symbols The following figures show the arrangement of the warning symbols on the implement Fig 1 Fig 2 ...

Page 27: ...General safety instructions Cataya Super BAH0087 11 01 19 27 Fig 3 Fig 4 ...

Page 28: ... in an unsafe working environment Failure of important implement functions Failure of prescribed methods of maintenance and repair Risk to people through mechanical and chemical influences Risk to the environment through leakage of hydraulic fluid 2 15 Safety conscious working Besides the safety information in this operating manual the generally applicable national workplace safety and accident pr...

Page 29: ...ivation of the metering unit or other implement components caused by wheel movements or radar pulses 2 16 1 General safety instructions and accident prevention instructions In addition to these instructions also comply with the generally valid national and safety and accident prevention regulations The warning symbols attached on the implement provide important instructions for safe operation of t...

Page 30: ... vehicles and may only move between the vehicles when both are at a standstill Before the implement is connected to or disconnected from the tractor s three point hydraulic system secure the operating lever of the tractor hydraulic system so that unintentional raising or lowering is impossible When coupling and uncoupling implements move the support equipment if equipped to the appropriate positio...

Page 31: ...ement parts actuated by external force if bystanders are maintaining an adequate safety distance to the implement Secure the tractor against unintentional start up and rolling away before you leave the tractor For this lower the implement onto the ground apply the tractor parking brake switch off the tractor engine remove the ignition spanner Implement transportation When using public roads nation...

Page 32: ...ad transport move all the swivel implement parts to the transport position Before road transport secure all the swivel implement parts in the transport position against risky position changes Use the transport locks intended for this Before road transport lock the operating lever of the tractor s three point hydraulic system against the unintentional raising or lowering of the mounted or towed imp...

Page 33: ...rking brake take out the ignition spanner Have the hydraulic hose lines checked for proper functioning by a specialist at least once a year Replace the hydraulic hose lines if they are damaged or worn Use only original AMAZONE hydraulic hose lines The hydraulic hose lines should not be used for longer than six years including any storage time of maximum two years Even with proper storage and appro...

Page 34: ...erminal If there is accidental earth contact there is a danger of explosion Risk of explosion Avoid sparking and naked flames in the area of the battery The implement may be equipped with electronic components whose function can be influenced by electromagnetic radiation from other devices Such interference can pose risks to people if the following safety information is not observed In the case of...

Page 35: ...or do not exceed o the permissible total tractor weight the permissible tractor axle loads The permissible load bearing capacities of the tractor tyres Observe the max payload of the mounted implement and the permissible axle loads of the tractor Always ensure that the tractor lower links are adequately locked against sideways movement before transporting the implement When travelling on public ro...

Page 36: ... switched off the implement plug is disconnected from the tractor e g ISOBUS plug the drive is switched off the tractor engine is at a standstill the ignition spanner has been removed Regularly check the nuts and bolts for a firm seat and retighten them as necessary Secure the raised implement or raised implement parts against unintentional lowering before performing any cleaning maintenance or re...

Page 37: ...It is not permitted to load the implement while it is standing on the parking supports Load the implement only when the hopper is empty Please pay attention to the required tensile strength of the sling Do not walk under suspended loads Lash the implement down on the transport vehicle in accordance with regulations Only load the pack top seed drill when it is mounted on the soil tillage implement ...

Page 38: ... Cataya Super BAH0087 11 01 19 Fasten the 2 slings on the marked fastening points Fig 7 1 on the pack top seed drill 1 sling on the upper coupling point Fig 7 2 of the soil tillage implement Secure the combination properly on the transport vehicle Fig 7 ...

Page 39: ...cription Cataya Super BAH0087 11 01 19 39 4 Product description 4 1 Components of the AMAZONE seeding combination Fig 8 A AMAZONE soil tillage implement B AMAZONE roller C AMAZONE pack top seed drill Cataya Super ...

Page 40: ... 40 Cataya Super BAH0087 11 01 19 4 2 Equipment variations of the Cataya pack top seed drill Fig 9 Cataya 3000 Super equipped with RoTeC Control coulters Fig 10 Cataya 3000 Super equipped with TwinTeC double disc coulters ...

Page 41: ...Product description Cataya Super BAH0087 11 01 19 41 Fig 11 Cataya 3000 Super equipped with star wheel metering drive Fig 12 Cataya 3000 Super equipped with electric metering drive ...

Page 42: ...Product description 42 Cataya Super BAH0087 11 01 19 Fig 13 Cataya 3000 Super mounted on CombiDisc 3000 ...

Page 43: ...Seed hopper 2 Loading board 3 Control centre 4 Metering 5 Radar device 6 TwinTeC double disc coulter optionally RoTeC Control coulter 7 Tramline marker 8 Exact following harrow optionally roller harrow roller harrow only in combination with RoTeC Control coulters 9 Track marker installed on the soil tillage implement ...

Page 44: ... wheel 3 Seed housing 4 Bottom flap Fig 15 1 Seeding shaft 2 Lay shaft drives the tramline metering wheels 3 Gear wheel on the seeding shaft drives the countershaft 4 Wrap spring clutch uncouples the countershaft drive when creating tramlines Fig 16 1 Gear wheels on the countershaft drive the tramline metering wheels Fig 17 ...

Page 45: ...nt see also Soil tillage implement operating manual Fig 18 1 Handrail Fig 19 1 Charging sieve in the seed hopper Prevents contact with the running agitator shaft The charging sieve can only be opened with the central spanner Fig 20 1 Function flap Prevents contact with the chain drive of the seeding and agitator shafts The function flap can only be opened with the central key Fig 21 ...

Page 46: ...Prevents contact with the rotating shafts and gear wheels when the metering unit is activated The cover can only be opened with the central key Fig 22 1 The road safety bar covers the tines of the exact following harrow that protrude into the traffic space Fig 23 ...

Page 47: ... hydraulic hose lines All hydraulic hose lines have handles with coloured markings and a code number or code letter to assign the respective hydraulic function to the pressure line of a tractor control unit Fig 24 4 5 2 1 Type of actuation of the tractor control units The symbols show the type of actuation for the tractor control units Latched for a permanent oil circulation Actuated when the butt...

Page 48: ... Single acting Track marker Lifting and lowering alternating Tramline marker Lifting and lowering depending on the tramline counter green Double acting Coulter pressure adjustment Seed rate increase Activation on the coulter pressure adjuster segment Increased rate setting on the control terminal Coulter lift Parking working position Exact following harrow pressure adjustment blue Double acting Ex...

Page 49: ...nating Tramline marker Lifting and lowering depending on the tramline counter green Double acting Coulter pressure adjustment Seed rate increase Activation on the coulter pressure adjuster segment Increased rate setting on the control terminal Coulter lift Parking working position Exact following harrow pressure adjustment red Pressureless return flow Important Always connect this hydraulic line t...

Page 50: ... The rear facing warning sign on the left has 1 LED rear light on the left with tail light brake light turn signal 2 Reflector red 3 Reflector yellow Not illustrated The rear facing warning sign on the right is accordingly equipped with an LED rear light on the right and two reflectors red and yellow Fig 26 1 1 licence plate holder 2 1 licence plate lighting Fig 27 1 2 forward facing warning signs...

Page 51: ...operated by one person Slopes can be travelled Across the slope Direction of travel to left 10 Direction of travel to right 10 Up down the slope Up the slope 10 Down the slope 10 Intended use also includes compliance with all the instructions in this operating manual adherence of inspection and maintenance work exclusive use of genuine AMAZONE spare parts Other uses to those specified above are fo...

Page 52: ...cker roller PW 600 PW 3000 600 PW 4000 600 PW 3000 600 Wedge ring roller KW 580 KW 3000 580 125 KW 3000 580 150 KW 4000 580 125 KW 4000 580 154 KW 3000 580 125 KW 3000 580 150 Wedge ring roller KWM 600 Matrix tyre profile KWM 3000 600 125 KWM 3000 600 150 KWM 4000 600 125 KWM 4000 600 154 KWM 3000 600 125 KWM 3000 600 150 Trapeze ring roller TRW 500 TRW 3000 500 125 TRW 3000 500 150 _ TRW 3000 500...

Page 53: ...onstruction reasons Here the safety regulations from the corresponding section are applicable No one may remain in the danger area of the implement while the tractor engine is running with the universal joint shaft hydraulic system connected the tractor and implement are not protected against unintentional start up and rolling away The user may only move the implement or switch or move the tools f...

Page 54: ...e and the CE mark on the implement The CE mark indicates compliance with the stipulations of the valid EU directives Fig 30 The following information is specified on the rating plate and the CE mark 1 Implement ID no 2 Product 3 Basic weight kg 4 Perm system pressure total weight kg 5 Factory 6 Model year 7 Year of manufacture Fig 31 ...

Page 55: ...5 8 5 8 Maximum working speed km h 10 10 TwinTeC double disc coulter No of rows 24 20 32 26 Row spacing cm 12 5 15 0 12 5 15 4 Medium working speed km h 8 12 8 12 Maximum working speed km h 15 15 Basic weight kg 900 1430 Permissible total weight kg 2800 3230 Hydraulic fluid 51524 HLP68 Electrical system 12 V 7 pin Standard equipment 4 11 Noise production data The details for the workplace related ...

Page 56: ...ations with Cataya Super always have the same distance d Fig 32 Distance d 1 05 m The permissible total weight GH of the implement combination is obtained from the sum of the weights Basic weight of the pack top seed drill see rating plate Maximum load on the pack top seed drill see rating plate Total weight of the soil tillage implement roller and coupling parts Implements and special equipment E...

Page 57: ...ivator KW wedge ring roller and Cataya 3000 Super with TwinTeC double disc coulters Starting at 125 kW 170 HP Electrical equipment Battery voltage 12 V volts Lighting socket 7 pin Hydraulic system Tractor control units See section Overview Supply cable hydraulic hose lines page 47 Maximum operating pressure 210 bar Tractor pump output at least 10 l min at 150 bar Hydraulic oil for supplying the im...

Page 58: ...e seed falls into the seed furrow prepared by the coulters In combination with the AMAZONE rotary cultivator mulch seeding is possible with both coulter types The seed is metered by the seed metering wheels in the seed housings The seeding shaft is driven either by an electric motor or by a star wheel Fig 33 3 If the seeding shaft is divided in the middle of the implement each half of the seeding ...

Page 59: ...ollers see section Approved AMAZONE implement combinations page 52 The AMAZONE PW tooth packer roller has good self propulsion and with its on grip teeth it achieves full area reconsolidation of the surface The tooth packer roller is designed for universal use Fig 34 The AMAZONE KW wedge ring roller has a wide range of application Its design enables reconsolidation in strips on virtually all soils...

Page 60: ...y good features The wedge ring roller with matrix tyre profile has particularly good self propulsion and produces lots of fine soil to fill the seed rows Fig 36 The AMAZONE TRW trapeze ring roller reconsolidates the soil in strips On light soils the good load bearing capacity of the roller prevents the trapeze rings from sinking in too deep Fig 37 ...

Page 61: ... Other functions can be found in the AmaLog operating manual Fig 38 5 2 AMAZONE AmaDrill 2 control terminal Implements with a seeding shaft drive motor without ISOBUS system can be equipped with the AmaDrill 2 control terminal The AmaDrill 2 control terminal with an integrated computer is used to control and monitor the seed drill One of these functions is the speed regulation of the electric moto...

Page 62: ...tion can be equipped with the ISOBUS system Implements with the ISOBUS system have a job computer that is installed in a protected position on the implement The job computer control the hydraulic cylinders and electric motors monitors the implement functions and implements the inputs on the control terminal made by the tractor driver The ISOBUS system makes it possible to connect the implement to ...

Page 63: ... 5 AMAZONE TwinTerminal The communication with the control terminal in the tractor cab takes place through the TwinTerminal The TwinTerminal can be used on implements with ISOBUS system The TwinTerminal Fig 42 is located in the control centre and saves the tractor driver the walk over to the tractor cab e g when starting the calibration procedure or entering the collected calibrated quantity Durin...

Page 64: ... the central key Fig 44 1 is used to loosen and fasten bolts and nuts In parking position the central key is inserted in the transport bracket on the soil tillage implement and is secured with a linch pin Fig 44 5 8 Hand wash tank The water tap Fig 45 1 of the hand wash tank and a soap dispenser Fig 45 2 are easily accessible located outside on the front side of the implement The hand wash tank ha...

Page 65: ...upport Fig 47 A pictogram is intended to draw the tractor driver s attention to the fact that the star wheel spring assistance must be activated on medium to heavy soils Fig 47 1 must be deactivated on light soils Fig 47 2 Use of the star wheel requires teaching in the pulses over a calibration distance of 100 m in particular before initial use in event of different soils slippage after activating...

Page 66: ...rking speed the worked area the speed of the seeding shaft drive motor For a constant seeding rate at different forward speeds Use of the radar device requires teaching in the pulses over a calibration distance of 100 m in particular before initial use in event of different soils slippage if the actual seed rate differs from the calibrated seed rate in event of deviation between the displayed and ...

Page 67: ...ts the metering wheels from damage caused by foreign objects in the seed When filling manually the sieve grating serves as a loading aid It is forbidden to step onto the sieve grid The clamping device Fig 50 1 prevents opening of the sieve without tools and accidental reaching into the rotating agitator shaft It is possible to carry 2 reserve sacks on the sieve grid when the hopper cover is closed...

Page 68: ...e same time the control terminal displays a warning message This warning message is intended to remind the tractor driver to refill the seeds in due time The height of the low level sensor is adjustable when the seed hopper is empty Fig 51 The fastening height of the low level sensor depends on the filled material Cereals and legumes Attach the sensor in the upper area Fine seed types e g rapeseed...

Page 69: ...aft with the metering wheels The Vario gearbox in the control centre Fig 52 2 is used for adjusting the desired seed rate Fig 52 The Vario gearbox has a gear control lever Fig 53 1 With this lever the rotational speed of the seeding shaft is adjusted for application of the desired seed rate Fig 53 The following are adjustable the desired seed rate with the gear control lever Fig 53 1 the Vario gea...

Page 70: ...star wheel shaft bevel gear Z 15 on the drive shaft Installation position 2 Fig 55 2 bevel gear Z 15 on the star wheel shaft bevel gear Z 30 on the drive shaft The installation position of the bevel gears is marked with the numbers 1 and 2 in the table Fig 55 and Fig 55 on star wheel gearbox 1 Fig 56 1 Fig 56 If in installation position 1 you are sowing continuously at scale value 80 or higher rep...

Page 71: ...pped with the ISOBUS system the AmaDrill 2 control terminal A seeding shaft that is driven by 2 electric motors can be found on seed drills that are equipped with the ISOBUS system The seeding shaft is divided in the middle of the implement Each half of the seeding shaft is driven by an electric motor The speed of the electric motor is regulated depending on the working speed Fig 58 ...

Page 72: ...pply is interrupted to the metering wheel that is not required The corresponding sliding shutter seals the hopper opening The metering wheel conveys the seed to the edge of the bottom flap Fig 59 6 The metered seed travels through the seed tube to the seeding coulter Fig 59 Before beginning seeding the following values depending on the seed type must be taken from the Table Setting values page 74 ...

Page 73: ...peseed 7 Mustard fodder radish 8 Gras Example Seed Rye Bottom flap position TGW below 50g 1 Bottom flap position TGW above 50 g 2 Metering wheel coarse metering wheel Sliding shutter position open Agitator shaft driven Calibrate the seed rate after each adjustment The calibration procedure simulates the later field pass In doing so the seeding shaft speed required to spread the desired seed rate i...

Page 74: ...1 2 driven Spelt Coarse open 2 driven Oats Coarse open 2 driven Rapeseed Fine open 1 2 standstill Caraway Fine open 1 standstill Mustard Fodder radish Fine open 1 standstill Phacelia Coarse open 1 driven Phacelia Fine open 1 driven Turnips Fine open 1 standstill Gras Coarse open 2 driven Beans small TGW less than 400 g Coarse open 4 driven Beans large TGW up to 600 g Beans open 3 driven Beans larg...

Page 75: ...en 1 driven Millet Coarse open 1 driven Lupins Coarse open 4 driven Alfalfa Coarse open 1 driven Alfalfa Fine open 1 driven Oilseed wet dressed Coarse open 1 standstill Oilseed wet dressed Fine open 1 standstill Red clover Fine open 1 standstill Soy Coarse open 4 driven Sunflowers Coarse open 2 driven Vetches Coarse open 2 driven Rice Coarse open 3 driven ...

Page 76: ...arse metering wheels are closed see section Slide gate page 78 Fig 61 5 13 1 2 Bean metering wheel The bean metering wheel Fig 62 is used to meter large beans and peas So as not to damage the seed they are transported by bean metering wheels with elastic lobes made of high quality plastic When seeding with the bean metering wheels the sliding shutters of the fine metering wheels are closed see sec...

Page 77: ...The bottom flap lever Fig 64 1 adjusts the bottom flap shaft The bottom flap lever can lock into one of 8 positions into a group of holes Fig 64 2 The bottom flap lever is triggered when the knob is pressed Fig 64 The required bottom flap position depending on the seed can be found in the table section Setting values page 74 To empty the seed housing swing the bottom flap lever Fig 65 1 clockwise ...

Page 78: ...ing shutter position of the active metering wheels can be found in the Setting values table page 74 Fig 67 Each sliding shutter Fig 67 can latch into one of the three positions A Open B 3 4 open C Closed 5 13 1 5 Agitator shaft support When seeding spelt type seed the rotating agitator shaft Fig 68 1 prevents faulty seeding caused by seed blockage in the seed hopper The agitator shaft may not rota...

Page 79: ...shaft speed depending on the seeded area the required seed rate will be spread during the later field pass Always calibrate the seed rate during the initial operation when changing the sort if the seed type is identical but the grain size grain shape specific weight and dressing are different after changing from the coarse metering wheel to the fine metering wheel or bean metering wheel and vice v...

Page 80: ...ng calibration the seed is collected in a bucket Fig 69 1 under the seed housings Fig 69 The collapsible bucket Fig 70 1 is used to transfer the collected seed The folding bracket Fig 70 3 beside the steps is used to hang up the digital scale Fig 70 2 Fig 70 ...

Page 81: ...or bottom elongated slot When you move the lever Fig 71 1 down always swivel the lever past the catch all the way to the stop Then push the lever back and allow it to engage at the bottom Fig 71 Top lever lock The flaps Fig 72 1 guide the metered flow of seed into the seed tubes Fig 72 2 to the coulters Fig 72 Bottom lever lock The flaps Fig 73 1 guide the metered flow of seed into the collection ...

Page 82: ... turns to calibrate the seed rate is provided in the table Fig 75 A The number of crank turns Fig 75 A to calibrate the seed rate depends on the installation position Fig 75 B of the bevel gears in star wheel gearbox 1 is based on the seed drill working width Fig 75 C is based on an area Fig 75 D of 1 40 ha 250 m2 or 1 10 ha 1000 m2 The usual area for the calibration test is 1 40 ha With very low ...

Page 83: ...mber of crank turns for calibrating the seed rate Fig 76 Standardised calibration value The crank turns listed in the tables Fig 77 and Fig 78 were determined during a calibration run on a standardized field with the AmaLog control terminal Standardised calibration value pul 100m for Cataya Super with star wheel 625 pul 100m 156 pul 100m Fig 77 ...

Page 84: ... the calibration value you have determined differs from the standardized calibration value pulses 100 m recalculate the number of crank turns for calibrating the seed rate as follows Crank turns Crank turns from table x Determined calibration value pul 100 m Calibration value from the table Then calibrate the seed rate with the calculated number of crank turns Example Seed drill Cataya 3000 Workin...

Page 85: ...rom the table Fig 79 You can also find the table on a sticker in the control centre Legend A Number of seed rows on the seed drill B Seeding with fine metering wheels C Seeding with coarse metering wheels D Seeding with bean metering wheels E Total volume V cm3 of all metering wheels Fig 79 The calibration is started by pressing the button on the control terminal in the tractor cab or the calibrat...

Page 86: ...d the high coulter pressure the coulter runs very smoothly and precisely maintains the seed placement depth The depth control discs wheels see below serve for limiting the seed placement depth cleaning the rear side of the steel disc Fig 81 3 Fig 81 The Control 25 depth control wheel Fig 82 1 with a 25 mm wide contact area enables shallow seeding with increased coulter pressure on light soils Fig ...

Page 87: ...r removed if the seed placement depth is not reached Hole Placement 1 Shallow 2 3 Seeding without depth control disc depth control wheel Deep Fig 84 The handle Fig 85 1 is used to adjust the depth control disc wheel Fig 85 The seed placement depth depends on the factors Soil type light to heavy Forward speed Coulter pressure Position of the depth control discs wheels ...

Page 88: ...ble discs The parallel guided double disc coulters are supported on the press rollers Fig 86 2 and therefore precisely maintain the seed placement depth The rubberised press rollers close the seed furrow The displaced soil beside the double disc coulters is levelled by the harrow tines Fig 86 3 Fig 86 The pitch and the working depth of the harrow tines Fig 86 3 can be adjusted The pitch can be adj...

Page 89: ...he coulter pressure can reach 60 kg per coulter The central spanner is used to adjust the placement depth of the coulter set and the coulter pressure The coulter pressure can be more conveniently infinitely adjusted with a tractor control unit On alternating soils the coulter pressure exact following harrow pressure and seed rate can be adapted simultaneously to the soil by actuating the tractor c...

Page 90: ...nt depth TwinTeC Implements with TwinTeC double disc coulters The seed placement depth is adjusted with the central spanner Fig 88 Turn clockwise deeper placement Turn counter clockwise shallower placement Fig 89 The scale Fig 89 1 displays the set working depth in percent ...

Page 91: ... with RoTeC Control coulters and TwinTeC double disc coulters The coulter pressure is adjusted with the central key Fig 90 1 Fig 90 Turn clockwise increase coulter pressure Turn counter clockwise decrease coulter pressure Fig 91 The coulter pressure set as a percentage can be read off the scale Fig 91 1 The coulters are lifted out of the soil when the central spanner is turned counter clockwise an...

Page 92: ...more seed can be spread Your seed drill can be equipped with all or only some of the hydraulic functions described in this section The hydraulic functions are actuated by the tractor control unit green The exact following harrow pressure and exact following harrow lift hydraulic functions are described in section 5 18 page 95 5 17 2 1 Coulter pressure hydraulically actuated Implements with RoTeC C...

Page 93: ... with the adjustable pointer Fig 94 1 The pointer Fig 94 1 indicates the coulter pressure scale mark Fig 94 2 above which the increased rate should be spread If the seed rate should be increase above a coulter pressure scale mark of 7 the pointer Fig 94 1 must be set at 7 The increased rate is spread when the coulter pressure scale pointer Fig 94 2 is pointing at a scale value between 7 and 10 Fig...

Page 94: ...nTeC double disc coulters For soil tillage without seeding the coulters can be lifted out of the soil Fig 95 The tractor control valve green is used to actuate the coulter lift The coulters are lifted out of the soil when the pointer Fig 96 1 is below the 0 mark Fig 96 As soon as the scale mark Fig 97 1 is reached the coulter are lifted Fig 97 ...

Page 95: ...echanically or hydraulically The exact following harrow pressure determines the tillage intensity of the exact following harrow and depends on the soil texture Before driving in reverse always life the seed drill and pay attention to obstacles Stop immediately if there is a collision while driving in reverse If a slight collision occurs the exact following harrow tines deflect upwards from the obs...

Page 96: ...ne position Distance A 230 to 280 mm When correctly set the harrow tines of the exact following harrow should lie horizontally on the ground and 5 8 cm clearance underneath Fig 100 For seed drills without exact following harrow lift see section 5 18 3 page 99 two turnbuckles Fig 101 1 are used to set the distance A Fig 101 ...

Page 97: ... following harrow lift see section 5 18 3 page 99 the central key is used to adjust the distance A Fig 102 The pictogram shows the direction of rotation for changing the distance A Fig 103 Distance A from the square tube to the ground Increase turn clockwise Decrease turn counter clockwise ...

Page 98: ...e higher the linch pin is inserted in the group of holes the greater the exact following harrow pressure Fig 105 Adjust the exact following harrow pressure so that all seed rows are evenly covered with earth The exact following harrow pressure can be adapted to the soil during operation when changing from light soil to heavy soil and vice versa The second linch pin Fig 105 3 in the adjuster segmen...

Page 99: ... 106 1 lifts the exact following harrow Depending on the implement equipment actuation of the exact following harrow lift with a tractor control unit is possible in 2 variations The exact following harrow lift can be actuated with a tractor control unit with Comfort hydraulic system after selection on the control terminal without Comfort hydraulic system with the tractor control unit blue configur...

Page 100: ...into the furrows Better soil contact means more humidity is available for germination Voids are closed and obstruct snails access to the seed Fig 107 The following are adjustable the pitch of the harrow tines the working depth of the harrow tines the roller contact pressure If the roller harrow is not being used it can be raised The adjuster segment Fig 108 1 serves to adjust the harrow tines Fig ...

Page 101: ...spanner Clockwise Increase roller contact pressure Counter clockwise Reduce roller contact pressure Fig 110 Setting tip Dry soil increase roller contact pressure Moist soil decrease roller contact pressure A scale Fig 111 1 underneath the control centre shows the set roller contact pressure in percent If the roller harrow is not being used it can be raised The roller harrow is lifted when the cent...

Page 102: ...BUS Software operating manual AmaDrill 2 operating manual the wrap spring clutch Fig 113 1 receives an electrical pulse the countershaft Fig 113 2 does not rotate the tramline coulters do not deposit any seeds on the ground Fig 113 The tramline metering wheels Fig 114 1 can rotate freely on the seeding shaft The tramline metering wheels are driven by the gear wheels Fig 114 2 on the countershaft W...

Page 103: ... g fertiliser spreader and or field sprayer which are used on the seeded field The data for configuring tramline control must be entered on the control terminal see control terminal operating manual If the tramline counter C shows the number 0 a tramline is being created The track width a of the tramline corresponds to that of the cultivating tractor and is adjustable The wheelmark width c of the ...

Page 104: ... Fig 116 Wheelmark width Fig 117 c of the cultivating tractor Distance from the plant row to the track Fig 117 c After entering the cultivating implement data on the control terminal the tramline metering wheels that can be switched off are designated e g row 5 to 7 and row 19 to 21 The display can call for the conversion of metering wheel into tramline metering wheels or vice versa Fig 117 ...

Page 105: ...quired tramline spacing and the working width of the seed drill Other tramline rhythms can be found in the control terminal Tramline rhythm Seed drill working width 3 0 m 3 5 m 4 0 m Tramline spacing working width of the fertiliser spreader and field sprayer 1 3 9 m 12 m 4 12 m 16 m 5 15 m 20 m 6 18 m 21 m 24 m 7 21 m 28 m 8 24 m 28 m 32 m 9 27 m 36 m 2 12 m 16 m 21 18 m 21 m 24 m Fig 118 ...

Page 106: ...s Read the required values from the graph and enter the values as required on the control terminal Column A Working width of the seed drill 3 m Column B Tramline spacing working width of the fertiliser spreader 24 m Column C Tramline rhythm 3 Column D Tramline counter 2 The tramline counter for the first field pass can be found under the lettering START ...

Page 107: ...Layout and function Cataya Super BAH0087 11 01 19 107 Fig 119 ...

Page 108: ...ded switching One sided seeding shaft drive Implements with star wheel drive and implements with an electric motor Implements with a seeding shaft drive motor or with star wheel drive have a seeding shaft coupling at the centre of the implement Fig 121 1 and a lay shaft coupling Fig 121 2 for one sided switching on and off of the seeding and lay shaft at the centre of the implement Using the coupl...

Page 109: ...otor Fig 122 1 drives one half of the seeding shaft When working with half the working width one electric motor is switched off The control terminal serves to switch the required electric motor on and off The countershaft also has two parts Each half of the seeding shaft drives one half of a countershaft The tramline metering wheels do not apply any seed when the driving lay shaft is not moving Fi...

Page 110: ...aised if no tramline is created The following can be adjusted the spacing of the track discs Fig 123 1 relative to each other to mark the tractor wheelmark width the working intensity of the track discs Fig 123 The following table shows the required hole for the desired tractor wheelmark width A Fig 124 The pin is inserted in Cultivating tractor track width A Hole 1 1500 mm Borehole 2 1800 mm Hole...

Page 111: ...s are attached to the soil tillage implement Fig 126 It is possible to set the length of the track marker the working intensity of the track marker depending on the soil type The description can be found in the Soil tillage implement operating manual If the track marker strikes against a solid obstacle a bolt shears off and the track marker deflects on the obstacle When transporting the implement ...

Page 112: ...Super BAH0087 11 01 19 5 24 Headlight The floodlights allow visibility of the implement tools and the worked area when working after dark By swivelling the right floodlight the loading board and metering units are illuminated Fig 128 ...

Page 113: ... 1 is mounted at the rear of the implement A 12 V electric gear motor drives the seeding shaft of the GreenDrill with a hopper volume of 200 l The seed metered by the seeding wheels Fig 129 2 is conveyed and distributed equally by baffle plates Fig 129 3 The blower fan is also electrically driven The GreenDrill control terminal has a selection menu for assisting with calibration A description can ...

Page 114: ...r the task The tractor and implement must meet the national road traffic regulations Vehicle owner and vehicle operator are responsible for compliance with the statutory provisions of the national road traffic regulations WARNING Risk of contusions cutting catching drawing in and knocks in the area of hydraulically or electrically actuated components Do not block the operator controls on the tract...

Page 115: ...ves the required braking delay with the implement connected Requirements for the suitability of a tractor are in particular the permissible total weight the permissible axle loads the permissible drawbar load at the tractor coupling point the load capacity of the installed tyres the permissible trailer load must be sufficient You can find this data on the rating plate or in the vehicle documentati...

Page 116: ...mplement or drawbar load of the hitched implement This note applies only to Germany If having tried all possible alternatives it is not possible to comply with the axle loads and or the permissible total weight then a survey by an officially recognised motor traffic expert can with the approval of the tractor manufacturer be used as a basis for the responsible authority to issue an exceptional app...

Page 117: ...mplement or front ballast or measurement a1 m Distance from the centre of the front axle to the centre of the lower link coupling point Refer to the tractor operating manual or measure a2 m Distance from the centre of the lower link coupling point to the centre of gravity of the front mounted implement or front ballast distance from the centre of gravity See the technical data for the front mounte...

Page 118: ...load specified in the tractor operating manual 6 1 1 4 Calculation of the actual total weight of the combined tractor and implement H L V tat G T G G In the table section 6 1 1 7 enter the numeric value for the calculated actual total weight and the permissible total tractor weight specified in the tractor operating manual 6 1 1 5 Calculation of the actual rear axle load of the tractor TH tat tat ...

Page 119: ...ty and insufficient tractor steering and brake power It is forbidden to couple the implement to the tractor used as the basis for calculation if one of the actual calculated values is greater than the approved value there is no front weight if necessary attached to the tractor for the required minimum front ballast GV min ballast your tractor with weights at the front or rear if the tractor axle l...

Page 120: ... of raised unsecured implement parts unintentional starting and rolling away of the tractor implement combination Secure the tractor and the implement against unintentional starting and rolling before any intervention in the implement It is forbidden to make any intervention in the implement such as installation adjustment troubleshooting cleaning maintenance and repairs while the implement is bei...

Page 121: ...t The pack top seed drill can be parked solo on the parking supports Fig 131 mounted on the soil tillage implement Fig 132 This section describes the coupling and uncoupling of the soil tillage implement on the tractor the coupling an uncoupling of the pack top seed drill onto the soil tillage implement Fig 133 ...

Page 122: ...mponents caused by star wheel movement or radar pulses WARNING Risk of crushing due to unintentional starting and rolling away of the tractor and implement when coupling or uncoupling the implement When coupling or uncoupling the implement secure the tractor and implement against unintentional starting and rolling away before entering the danger area between the tractor and implement WARNING Risk ...

Page 123: ... when the hydraulic hose lines are connected incorrectly When coupling the hydraulic hose lines observe the coloured markings with the code number or code letters on the hydraulic plugs Check the compatibility of the hydraulic fluids before connecting the implement to the hydraulic system of your tractor Do not mix any mineral oils with biological oils Observe the maximum permitted hydraulic fluid...

Page 124: ...control units into the float position 3 Connect the hydraulic lines In doing so observe the labels on the hydraulic lines see section 4 5 Fig 134 7 1 2 Disconnecting the hydraulic hose lines 1 Put the tractor control units into the float position 2 Disconnect the hydraulic plug and hang it in the hose cabinet Fig 135 ...

Page 125: ...or and the implement are the same Whenever you couple the implement check the coupling parts such as the top link pin for visible defects Replace the coupling parts in the event of clearly visible wear Secure coupling parts such as the top link bolt with a linch pin so that they do not accidentally detach WARNING Risk of contusions when coupling the implement and standing between the tractor and t...

Page 126: ...GER When the tractor control units are actuated several hydraulic cylinders could be operated at the same time depending on the switch position Direct people out of the danger area Risk of injury from moving parts During operation the tractor control unit yellow is actuated more frequently than any other tractor control unit Assign the connections of the tractor control unit yellow to an easily ac...

Page 127: ...o not have a working position sensor The seeding shaft rotates when the star wheel moves Couple the tractor and soil tillage implement as follows Only for combinations without star wheel 1 Fasten the analogue working position sensor to the soil tillage implement see section 7 2 1 1 page 128 All combinations 2 Couple the soil tillage implement and the tractor see Soil tillage implement operating ma...

Page 128: ...Super BAH0087 11 01 19 7 2 1 1 Installation of the analogue working position sensor 1 Bolt the holder Fig 138 1 onto the upper coupling point Fig 138 2 Bolt the middle segment Fig 139 1 with the top link bracket Fig 139 2 and section Fig 139 3 Fig 139 ...

Page 129: ...1 with a hex bolt Fig 140 2 onto the holder Fig 140 3 Fig 140 4 Insert the torque support Fig 141 1 in the holder Fig 141 2 and clamp tight using a hexagon bolt Fig 141 3 5 Connect the potentiometer Fig 141 4 with the section Fig 141 7 using a hexagon bolt Fig 141 5 and hexagon nut Fig 141 6 Fig 141 ...

Page 130: ...ards the pack top seed drill parked on the parking supports Fig 142 3 Drive the den catch hooks Fig 143 1 of the soil tillage implement under the seed drill Fig 143 2 Fig 143 4 Pick up the seed drill with the catch hooks 5 Apply the tractor parking brake switch the tractor engine off and remove the ignition spanner 6 2 coupling pieces Fig 144 1 serve as a mechanical lock Fig 144 7 Secure both coup...

Page 131: ...he longitudinal dimension serves as a reference value 11 Tighten the lock nut for the top link length adjustment Fig 146 Length of the top link to the soil tillage implement KE KX KG 505 mm The pictogram Fig 147 can also be found on your implement Fig 147 Length of the top link to the CombiDisc compact disc harrow 840 mm The pictogram Fig 148 can also be found on your implement Fig 148 ...

Page 132: ...fter coupling the seed drill on the soil tillage implement The parking supports do not have a locking device When transporting the combination they can accidentally wander out of the mounts and cause serious accidents Connect the hydraulic hose Fig 150 1 for the track markers Fig 150 14 Connect the plug Fig 151 1 Plug and socket connection lighting on the left for road travel Plug and socket conne...

Page 133: ... Overview Supply cable hydraulic hose lines page 47 Fig 153 Instructions for connecting the data cable can be found in the Control terminal operating manual Before driving on public roads mark the seed drill with the traffic safety equipment facing the rear Fig 154 1 18 Screw on both warning signs together with the lighting of the soil tillage implement and then screw onto the bracket for the seed...

Page 134: ...fted move the coulters and harrow into working position see section Coulter pressure seed rate increase and coulter lift page 168 3 Set the combination down on a level parking area with firm ground Fig 155 4 Ensure that the combination does not roll away 4 1 Apply the tractor parking brake switch off the engine and remove the ignition key 4 2 Place e g 2 pieces of square timber Fig 156 1 on both s...

Page 135: ...coulters are lifted lower the coulters into working position Only combinations with TwinTeC double disc coulters 3 Set the placement depth to 0 see section Adjusting and checking the seed placement depth page 164 All combinations 4 Park the combination on a level surface with solid ground 5 Empty the hopper 6 Move the combination into transport position see section Moving the seeding combination i...

Page 136: ... Fig 159 1 12 Use protective caps Fig 159 13 Disconnect the plug Plug and socket connection Fig 160 1 hopper interior lighting Plug and socket connection lighting on the left for road travel Lighting on the right for road travel Fig 160 14 Disconnect the hydraulic line Fig 161 1 for the track markers Fig 161 ...

Page 137: ...163 1 Fig 163 To park re insert both coupling pieces Fig 163 1 after the implements have been disconnected and secure them 19 Slide 2 parking supports Fig 164 1 into the mounting until the stop Fig 164 The performance of the parking supports depends on the coulters Note the correct performance of the parking supports see below 20 Lower the pack top seed drill onto the parking supports Parking supp...

Page 138: ...ntil the seed drill cannot touch Fig 167 2 the catch hooks Fig 167 1 when driving up to it Fig 167 24 Carefully pull the cultivator forwards Fig 168 The supply lines may not get caught when pulling the soil tillage implement forward DANGER While pulling the tractor forwards no one is permitted to stand between the tractor and the implement It is forbidden to climb onto the loading board when the i...

Page 139: ...affic safety equipment Fig 169 1 see Soil tillage implement operating manual Fig 169 You can unscrew the warning signs showing to the rear Fig 170 1 together with the lighting off of the seed drill and screw them onto the holders on the soil tillage implement Establish all of the connections and check the lighting system for proper function Fig 170 ...

Page 140: ... the tramline track width page 215 the track discs of the tramline marker if equipped to the track width of the cultivating tractor see section Moving the tramline marker into working transport position page 182 Fig 171 7 5 Checking the tramline wheelmark width When the implement is delivered or when buying a new cultivating tractor check that the tramline is set to the wheelmark width Fig 172 a o...

Page 141: ...efore working on the implement Wait for the implement to stop before entering the implement danger area WARNING Before adjustment maintenance and repair work if not specified otherwise couple the implement combination and tractor lower the implement combination onto level solid ground apply the tractor parking brake switch off the control terminal switch off the tractor engine remove the ignition ...

Page 142: ...d drill is coupled to the soil tillage implement CAUTION Only step onto the loading board via the steps Climbing onto the loading board without using the steps can lead to serious injuries due to falling Always fold up the steps before starting operation or road transport DANGER A latch Fig 173 represents the mechanical transport locking mechanism for the steps Check the latch arrow for proper sea...

Page 143: ...en the seed drill is coupled to the soil tillage implement 1 Hold onto the steps 2 Release the mechanical transport lock see above for the steps 3 Fold down the steps Fig 174 The steps Fig 175 1 are automatically locked when folded up 4 Check the latch see above for proper seating after folding in the steps Fig 175 ...

Page 144: ...r suspended loads implement parts when filling the hopper caused by unintentional lowering Always put the implement combination down on the ground before filling the hopper Never stand under full Big Bags Always open Big Bags from a safe position next to the Big Bag DANGER Dressing dust is toxic and must not be inhaled or come into contact with the body Dressing dust can escape when filling the im...

Page 145: ...ed to a position between 1 and 4 Fig 182 2 Always engage the bottom flap lever in the group of holes Fig 176 5 Fold down the steps see section 8 1 page 142 6 Climb onto the loading board using the steps 7 Open the seed hopper cover The handle strip Fig 177 1 is used to open the seed hopper cover Fig 177 8 Switch on the interior lighting Fig 178 of the hopper for working at night Fig 178 The interi...

Page 146: ...g to the desired residual seed quantity 9 3 Tighten the wing nuts Fig 180 1 10 Close the charging sieve Fig 180 11 Fill the hopper with a front loader shovel with bagged goods from a supply vehicle from BigBags with a filling auger 12 Close the seed hopper cover 13 Fold up the steps A latch represents the mechanical transport locking mechanism for the steps Check the latch for proper seating see s...

Page 147: ...shaft support page 149 2 Calibrate the seed rate see section Calibrating the seed rate page 151 8 3 1 Bottom flap position This setting affects the seeding rate Calibrate the seed rate after the adjustment 1 Set the bottom flap lever Fig 182 1 in the group of holes Fig 182 2 at the value from the table see page 74 Always engage the bottom flap lever Fig 182 If the desired seed rate is not applied ...

Page 148: ...etering wheels 1 Set all of the coarse metering wheel sliding shutters Fig 183 1 and engage at the table value page 74 2 Close all of the fine metering wheel sliding shutters Fig 183 2 Fig 183 Seeding with fine metering wheels 1 Set all of the fine metering wheel sliding shutters Fig 184 1 and engage at the table value page 74 2 Close all of the coarse metering wheel sliding shutters Fig 184 2 Fig...

Page 149: ...und in the table Setting values page 74 8 3 3 1 Agitator shaft support implements with star wheel drive Seeding with agitator shaft support Insert the safety pin for the tube Fig 185 1 in the hollow drive shaft and secure it Fig 185 Seeding without agitator shaft support Insert the safety pin for the tube Fig 186 1 in parking position in the hole of the auxiliary shaft and secure it Fig 186 ...

Page 150: ... see section 12 4 1 page 209 2 Insert the safety pin for the tube Fig 187 1 into the hollow drive shaft Fig 187 2 and secure 3 Close the function flap Fig 187 Seeding without agitator shaft support 1 Open the function flap see section 12 4 1 page 209 2 Insert the safety pin for the tube Fig 188 1 into the agitator shaft Fig 188 2 and secure 3 Close the function flap Fig 188 ...

Page 151: ... required to operate the control terminal and the seeding shaft drive motor 4 Open the door for the control centre 5 Pull the two part collection bucket Fig 189 1 slightly out of the holder turn it around and push it into the holder under the seed hopper up to the stop with the bucket opening facing up Fig 189 6 Guide the metered seed into the collection buckets 6 1 Push the lever Fig 190 1 downwa...

Page 152: ...n Instructions 9 After calibration empty the two part collection bucket Fig 191 1 into the seed hopper put together and push it into the holder up to the stop with the opening facing down Fig 191 10 Engage the lever Fig 192 1 in the top of the elongated slot 11 Close the door for the control centre The door for the control centre cannot be closed if the two part collection bucket is not properly i...

Page 153: ... during calibration If the tramline counter is on 0 no seed will be delivered from the tramline metering wheels an incorrect gearbox position is determined through incorrect calibration values 3 Undo the locking knob Fig 193 1 4 The gearbox setting value required for the first calibration is provided in the table Fig 194 5 Place the pointer Fig 193 2 of the gear control lever on the required gearb...

Page 154: ...ater on 7 1 Insert the central key Fig 195 1 on the hexagon 7 2 Using the central spanner turn the seeding shaft to the left until the seed falls into the collection bucket from all of the seed housings Fig 195 7 4 Empty the two part collection bucket Fig 196 1 into the seed hopper put together and push it into the holder up to the stop with the bucket opening facing up Fig 196 ...

Page 155: ...he left with the specified number of crank turns see table Fig 75 Fig 76 page 82 Fig 197 8 2 Fold out the bracket Fig 198 1 for weighing the collected seed 8 3 Weigh the content of the collection bucket in the collapsible bucket Fig 198 Check the scales to ensure the display is accurate taking the weight of the collapsible bucket into account ...

Page 156: ... first calibration determine the required gearbox setting values for the desired seed rate kg ha using the calculating disc rule see section Determining the gearbox setting using the calculating disc rule Seite 157 10 If the gear control lever for fine seeds points to a scale value below 5 swap out the bevel gears in star wheel gearbox 1 The work steps are specified in section Repositioning the be...

Page 157: ... calibration 70 Calculated seed rate after the first calibration 175 kg ha Desired seed rate 125 kg ha 1 Set the calibration values above one another on the calculating disc rule Calculated seed rate 175 kg ha Fig 199 A Gearbox setting value 70 Fig 199 B 2 Read the gearbox setting value for the desired seed rate Desired seed rate 125 kg ha Fig 199 C Gearbox setting value 50 Fig 199 D 3 Set the lev...

Page 158: ...g on the field later on 2 2 Empty the two part collection bucket Fig 191 1 into the seed hopper put together and push it into the holder up to the stop with the opening facing up Fig 200 3 Calibrating the seed rate 3 1 Calibrate the seed drill according to the ISOBUS software operating manual 3 2 Fold out the bracket Fig 201 1 for weighing the collected seed 3 3 Weigh the content of the collection...

Page 159: ...the star wheel using the handle Fig 202 1 and swivel into the transport bracket Fig 202 2 Secure the star wheel in the transport bracket 2 1 Insert the supplied pin with shoulder Fig 203 1 into the hole of the transport bracket 2 2 Turn the handle of the pin down to ensure that it does not slip out accidentally Fig 203 Move the star wheel from transport to working position in the reverse sequence ...

Page 160: ...elet of the tension spring Fig 205 2 When lowering the seeding combination using the tractor 3 point hydraulic system the tension spring is tensioned the star wheel spring force support is activated the ground contact of the star wheel increases Fig 205 Deactivate the star wheel spring force support in the reverse sequence To do so move the star wheel into working position and raise the seeding co...

Page 161: ...igher coulter pressure generally maintains the seed placement depth more continuously 2 Seed approx 30 m to 50 m at working speed 3 Expose the seed at a number of points 4 Check the seed placement depth 5 Repeat the procedure until the desired seed placement depth is achieved 6 If the desired placement depth cannot be achieved by adjusting the coulter pressure adjust all depth control discs wheels...

Page 162: ... discs wheels equally as described in this section Engaging the depth control disc wheel in one of the holes on the coulter 1 Read the required hole for the depth control disc wheel from the table Fig 84 page 87 2 Insert the shoulder of the depth control disc wheel into the required hole The lever Fig 206 1 is used to actuate the depth control disc wheel 3 Adjust all of the depth control discs whe...

Page 163: ...unting the depth control disc wheel 1 Insert the depth control disc wheel on the locking mechanism Fig 207 3 In doing so the shoulder engages in the slotted hole Fig 207 2 of the coulter 2 Move the depth control disc wheel in the elongated slot Fig 207 2 until the depth control disc wheel engages in the locking mechanism A light knock on the centre of the disc helps to latch it into position 3 Usi...

Page 164: ...seed rate increase and coulter lift page 168 Particularly on heavy soils a higher coulter pressure maintains the seed placement depth more constantly 2 Adjust the seed placement depth using the central spanner Fig 208 see section Seed placement depth TwinTeC page 90 3 Seed approx 30 m to 50 m at working speed 4 Expose the seed at a number of points 5 Check the seed placement depth 6 Readjust the s...

Page 165: ...row tines relative to the soil can be adjusted in three positions flat medium and steep Before each adjustment raise the implement until the harrow tines are directly above the ground but not touching it Flat harrow tine setting Insert the pin Fig 209 1 and secure with spring lock washers Fig 209 Medium harrow tine setting Insert the pin Fig 210 1 and secure with spring lock washers The pin serves...

Page 166: ...ing lock washers The pin serves as a stop for the harrow tines Fig 211 2 Fig 211 8 7 1 2 Harrow tine working depth adjustment 1 Before each adjustment raise the implement until the harrow tines are directly above the ground but not touching it 2 Unscrew the self locking hex nut Fig 212 1 and bolt the tine holder Fig 212 2 back on in the desired hole Fig 212 ...

Page 167: ...Harrows that are not needed can be put into parking position Fig 213 1 Before each adjustment raise the implement until the harrow tines are directly above the ground but not touching it 2 Remove the pins Fig 214 2 3 Swivel the harrow tines Fig 214 1 into parking position 4 Insert the pins Fig 214 2 and secure with spring lock washers Fig 214 ...

Page 168: ...ure using the central spanner Fig 215 1 see section Coulter pressure coulter lift manually actuated page 91 2 Check the seed placement depth after each adjustment see section 10 5 1 page 194 3 Insert the central spanner into the transport bracket see section 5 7 page 64 Fig 215 Coulter lift The scale Fig 216 1 shows the set coulter pressure in percent The coulters are lifted out of the soil when t...

Page 169: ...area The hydraulic cylinder of the coulter and exact following harrow pressure adjustment are actuated at the same time Given increasing coulter pressure the pressure on the press rollers of the TwinTec double disc coulter increases proportionally At a too high press roller pressure the germination of plants can be negatively impacted This setting affects the seed placement depth Check the seed pl...

Page 170: ...ct following harrow moves against the stop inserted in the adjuster segment see section 8 9 page 172 With the corresponding pointer setting Fig 217 2 the seed rate is increased see section 8 8 2 2 Fig 217 8 8 2 2 Adjusting the seed rate increase 1 Set the pointer Fig 218 1 to the desired scale value The pointer indicates the coulter pressure scale mark above which the increased rate should be spre...

Page 171: ...irect all persons out of the swivelling range of the coulters and harrow 1 Keep actuating the tractor control valve green until the pointer indicates the scale setting Fig 219 1 and the scale comes to a standstill Fig 219 When the pointer indicates the scale setting the coulters are lifted Fig 220 If necessary lift the exact following harrow as described in section Seeding without exact following ...

Page 172: ...e central spanner into the transport bracket see section 5 7 page 64 Fig 221 Only seed drills without exact following harrow lift 1 Set distance A see Fig 100 page 96 by adjusting the turnbuckle Fig 222 1 2 Secure the setting with the lock nut Fig 222 2 3 Make the same settings on both turnbuckles Fig 222 CAUTION The maximum allowed length of the turnbuckle may not be exceeded see Fig 223 When the...

Page 173: ...ed at the same time 1 Tension the tension springs of the exact following harrow with the lever Fig 224 1 Fig 224 2 Insert a safety pin for the tube Fig 225 1 into a hole underneath the stop Fig 225 2 3 Relieve the lever Only exact following harrow with hydraulic pressure adjustment 4 Insert a safety pin for the tube Fig 225 3 into a hole above the stop Fig 225 5 Fasten the lever Fig 226 1 in the t...

Page 174: ...n exceed the permissible transport width during transport and protrude into the traffic area see section Legal regulations and safety page 186 To avoid exceeding the permissible transport width insert both square tubes Fig 227 1 with the outer harrows into the harrow carrier tube up to the stop Clamp the square tubes with the outer harrows after every adjustment The central key Fig 227 2 is used t...

Page 175: ... by repositioning the safety pin for the tube Fig 229 1 below the link Fig 229 2 in all segments in the same hole Fig 229 The deeper the safety pin for the tube Fig 229 1 is inserted in the adjuster segment the flatter the pitch 8 10 2 Roller harrow tines Adjusting the working depth 1 Raise the implement until the harrow tines are directly above the ground but not touching it 2 Apply the tractor p...

Page 176: ...diameter D Roller contact pressure F 250 mm max 20 kg To prevent damage to the roller harrow the roller contact pressure F must not exceed the table value Lifting the roller harrow off of the ground A scale Fig 233 1 underneath the control centre indicates the set roller pressure of the roller harrow in percent The roller harrow is lifted off of the ground when the central spanner is turned counte...

Page 177: ...trol unit the hydraulic cylinders of the track marker and of the tramline marker can be actuated simultaneously 8 11 1 Move track marker to working position In transport position each track marker is secured with a bar Fig 234 1 Fig 234 1 Position the implement on the field 2 Unlock both track markers see the Soil tillage implement operating manual 3 Direct people out of the swivel area of the tra...

Page 178: ...e Fig 237 8 Turn the track marker disc to adjust the tillage intensity of the track markers so that they run roughly parallel to the direction of travel on light soils and are set more to grip on heavier soil 9 Tighten up the screws Fig 236 1 Fig 236 Working width Distance A 1 Cataya 3000 Super 3 0 m Cataya 4000 Super 4 0 m 1 Distance from the centre of the implement to the contact area of the tra...

Page 179: ...r 2 Actuate the tractor control unit yellow Swivel both track markers into transport position see Fig 238 3 Position the implement on the field 4 Switch off the tractor PTO shaft apply the tractor parking brake switch the tractor engine off and remove the ignition spanner Fig 238 5 Secure the track markers see Soil tillage implement operating manual 2 bars Fig 239 1 serve as a mechanical lock for ...

Page 180: ...lls with two seeding shaft drive motors If the seed drill is equipped with two seeding shaft drive motors the control terminal is used to switch the required half of the seeding shaft on and off see ISOBUS software operating manual After entering the data for configuring the tramline control the half of the seeding shaft countershaft is automatically switched on and off ...

Page 181: ...haft and countershaft are equipped with a seeding shaft coupling Fig 240 1 and a countershaft coupling Fig 240 2 at the centre of the implement The couplings serve to switch off half of the seeding shaft and countershaft at the centre of the implement To work with half the working width move the coupling of the seeding shaft axially and turn up to the stop in the direction shown by the arrow The p...

Page 182: ...lement on the field 2 Hold onto the track disc carrier pull out the pin Fig 242 1 and fold the section Fig 242 2 with the track disc into working position 3 Secure the connection by inserting the pin Fig 242 3 and lock the pin by twisting 4 Repeat the setting on the second boom Fig 242 Determine the tractor track width Fig 243 a for the cultivating tractor and secure the track discs with pins base...

Page 183: ...and remove the ignition spanner 5 Pull out the pin Fig 245 1 and fold the section Fig 245 2 with the track disc into transport position In transport position both sections may only be folded towards the middle of the implement and secured with the track disc carriers 6 Secure the connection by inserting the pin Fig 245 3 and lock the pin by twisting 7 Repeat the setting on the second boom Fig 245 ...

Page 184: ... part road safety bar Fig 246 1 over the tine tips of the exact following harrow 2 Fasten the road safety bar with spring holders Fig 246 2 to the exact following harrow Fig 246 8 14 2 Moving the transport safety bar into parking position Insert the road safety bars Fig 247 1 into each other Fig 247 Attach the assembled road safety bar to the transport bracket Fig 248 2 with the spring holders Fig...

Page 185: ...ecure the track markers see Soil tillage implement operating manual 4 Move the pulse wheel to the transport position Page 159 5 Move the tramline markers to the transport position Page 182 6 Move the exact following harrow into transport position Page 174 7 Move the road safety bar of the exact following harrow into transport position Page 184 8 Empty the seed hopper if one of the permissible valu...

Page 186: ...n Germany and in many other countries the transportation of a implement combination up to 3 0 m width mounted on the tractor is permissible The max transport height of 4 0 m must not be exceeded Max permissible speed The max permissible speed 1 is 40 km h for tractors with mounted implements In particular on bad roads and ways driving may only take place at a considerably lower speed than specifie...

Page 187: ...er link pins are firmly secured with original linch pins against unintentional release DANGER Risk of personal injury from cutting and impacts caused by unintentional lowering of the track marker during transportation Before road transport visually check that the track markers are secured in the transport position DANGER The parking supports may not be inserted in the mounts on the seed drill duri...

Page 188: ...tractor lower link so that the mounted or towed implement cannot swing back and forth WARNING Danger of breaking during operation insufficient stability and insufficient tractor steering and braking power on improper use of the tractor These risks pose serious injuries or death Observe the permissible total weight of the mounted implement combination and the permissible axle and drawbar loads of t...

Page 189: ...lements extended protrude to the side in the area of the traffic and put other road users at risk Moreover the permissible transport width of 3 m is exceeded Push the outer harrow elements into the main tube of the exact following harrow before you perform any transport journeys CAUTION Switch off the control terminal during road transport If the control terminal is switched on there is a risk of ...

Page 190: ...art up the implement when the protective equipment is fully installed WARNING Risk of slipping stumbling or falling due to unauthorised climbing onto the implement and or carrying persons on the implement the loading board or the steps It is forbidden to ride on the implement and or climb on the implement when it is in operation Instruct persons to get off the loading board before starting the imp...

Page 191: ...the operator Section 12 9 8 Check all the components of the hydraulic system for leaks Check the chain tension Section 12 9 7 Specialist workshop Check all bolted connections for tight fit Section 12 12 10 2 Headlight The floodlights can be switched Fig 251 1 on the ISOBUS control terminal or with a light switch on the power cable The power cable is inserted in 3 pin standard socket in the tractor...

Page 192: ...e top link Fig 252 1 The setting lengths can be found in section Coupling Pack top seed drill and soil tillage implement page 130 3 Tighten the lock nut for the top link length adjustment Fig 252 The implement with RoTeC Pro Control coulters is aligned straight when the top link length is properly adjusted with TwinTeC double disc coulter is aligned such that the parallel guided coulters are horiz...

Page 193: ...ual The settings can be made so that the electric motor that drives the seeding shaft starts rotating as soon as the seed drill coulters penetrate into the soil comes to a stop as soon as the seed drill coulters come out of the soil Fig 254 10 Actuate the tractor control unit yellow Lower the active track marker Advance the tramline control Creation of tramlines if required Lowering the tramline m...

Page 194: ... after changing from light to heavy soil and vice versa after setting the coulter pressure hourly e g each time the seed hopper is refilled Only implements with RoTeC Control coulters after readjusting the depth control discs wheels Check the seed placement depth with RoTeC 8 6 1 161 with TwinTeC 8 7 1 164 Check the tillage intensity of the exact following harrow 8 9 172 Check the tillage intensit...

Page 195: ...te the control unit for the tractor lower link Raise the combination 3 Turn the combination The coulter and harrow must not contact the ground during turning Raising the combination before turning at the end of the field interrupts the seed supply by stopping the seeding shaft After turning at the end of the field 1 Start 2 Operate the control unit for the tractor lower link Lower the combination ...

Page 196: ...nual After passing the obstacle lower the track marker and check the tramline counter Correct it if necessary After actuating the tractor control unit for the track markers several times check the tramline counter and correct it if necessary Damage due to the track marker when folding Track marker sections can shear off when colliding with an obstacle Track marker sections in a sheared off state s...

Page 197: ... markers see Soil tillage implement operating manual Unsecured track markers could unintentionally move to the working position and cause serious injury Empty and clean the seed housing after operation Seed residues can germinate in seed housings that are not emptied and cleaned This can strongly impede the rotation of the metering wheels and causes deviations between the set and actual seed rate ...

Page 198: ...he metering units or other implement components caused by star wheel movement or radar pulses DANGER Dressing dust is toxic and must not be inhaled or come into contact with the body Dressing dust can escape when filling the implement when emptying the implement when cleaning and removing dressing dust Wear protective clothing face mask protective goggles and gloves 1 Place the soil tillage implem...

Page 199: ... during the last seeding operation 6 Guide the metered seed into the collection buckets 6 1 Push the lever Fig 256 3 down to the stop in the elongated slot 6 2 Push the lever back until the lever engages see Fig 256 Fig 256 The lever Fig 257 2 actuates the flaps Fig 257 1 Fig 257 7 All sliding shutters Fig 258 1 are opened Fig 258 ...

Page 200: ...om flap lever in the group of holes Fig 259 2 like for the last seeding operation as soon as the collection bucket is full Fig 259 10 Empty the collection bucket Fig 260 1 11 Repeat the procedure until the seed hopper and the seed housing are empty Fig 260 12 To empty the metering wheels like for calibration turn the central key to the left briefly run the seeding shaft drive motor see ISOBUS oper...

Page 201: ...ill be parked for a longer period If the bottom flaps are left shut there is the risk of mice trying to get into the seed hopper because it still smells like grain even when the seed hopper is empty If the bottom flaps are closed the animals may try to nibble at the bottom flaps 16 Push up the lever Fig 263 2 and allow it to engage Fig 263 If you forget to fasten the lever Fig 263 2 in the top elo...

Page 202: ...way before eliminating faults on the implement Wait for the implement to stop before entering the implement danger area CAUTION Before working on the implement couple the pack top seed drill and the soil tillage implement lower the implement combination onto level solid ground apply the tractor parking brake switch off the control terminal switch off the tractor engine remove the ignition spanner ...

Page 203: ...e To record the worked area and the required seed rate pulses from the radar or star wheel are required over a calibration distance of 100 m Field surfaces change during work e g when changing from dry light soil to wet heavy soil This can also alter the calibration value Pulse 100 m If there are differences between the set and actual seed rate the calibration value Pulses 100 m has to be re deter...

Page 204: ...entional starting and rolling away before working on the implement Wait for the implement to stop before entering the implement danger area CAUTION Before adjustment maintenance and repair work couple the pack top seed drill and the soil tillage implement lower the implement combination onto level solid ground apply the tractor parking brake switch off the control terminal switch off the tractor e...

Page 205: ...d repairing the implement Replace defective protective equipment with new equipment Never crawl under a raised unsecured implement WARNING Risk of crushing shearing cutting being caught wound in pulled in or trapped by the driven unprotected seeding shaft and agitator shaft Never open or remove the safety equipment in the hopper when the seeding shaft agitator shaft are running or as long as the s...

Page 206: ...thing breathing mask safety glasses and gloves when filling the implement when emptying the hopper and metering unit when removing dressing dust When cleaning the implement please note Empty the seed hopper and the seed housing before cleaning Observe the statutory requirements for the handling and removal of cleaning agents Never treat hydraulic hose lines with fuel benzene petroleum or mineral o...

Page 207: ...egulations for working with your cleaning device Observe the statutory requirements for the handling and removal of cleaning agents Do not clean any electrical components with high pressure cleaners Never aim the cleaning jet of the high pressure cleaner directly on lubrication points and bearings rating plates warning signs stickers and design foils Pay particular attention to the hydraulic hose ...

Page 208: ... an environmentally friendly anti corrosion agent Set the coulter pressure to 0 see section Coulter pressure seed rate increase and coulter lift page 168 Relieve the roller harrow with the central spanner to unload the formed rubber elements see section Setting the roller contact pressure page 176 The formed rubber elements are used as a spring loaded suspension for the roller harrow carrying arms...

Page 209: ...2 4 1 Opening and closing the function flap 1 Open the function flap Fig 266 1 with the central key Fig 266 2 1 1 Insert the central key in the hexagon Fig 266 1 2 Briefly turn clockwise in the direction of the arrow until the function flaps opens The lock closes automatically when the function flap is closed Fig 267 ...

Page 210: ...ned for setting and repair work After the setting work close the cover and allow the lock to engage 1 Open the cover Fig 268 1 1 1 Put on the central key Fig 268 2 and move it slightly upwards do not turn the spanner Fig 268 1 2 The clamping device Fig 269 1 is opened 1 3 Open the second clamping device and fold the cover Fig 269 2 down The lock closes automatically when the cover is closed Fig 26...

Page 211: ...ating tramlines the countershaft LS does not rotate The tramline metering wheels Fig 271 3 do not spread any seed The hexagon socket screw Fig 271 4 of the gear wheel Fig 271 1 engages in the groove of the countershaft LS To prevent damage the hexagon socket screws Fig 271 5 of the gear wheel Fig 271 2 and metering wheel Fig 271 3 on the seeding shaft SS may not engage in the groove of the seeding...

Page 212: ...ramlines are being created No Yes Hexagon socket screw 4 engages in the shaft groove yes1 No No no3 Hexagon socket screw 5 engages in the shaft groove yes1 yes1 no3 Hexagon socket screw 6 engages in the shaft groove yes2 yes2 1 Screw the hexagon socket screw into the shaft groove and then loosen by rotation so that the metering wheel can move on the seeding shaft with a slight twist angle 2 Tighte...

Page 213: ...tch off the control terminal 2 Open the cover see section 12 4 2 page 210 Fig 273 The countershaft bearings Fig 273 2 keep the countershaft Fig 273 1 in working position 3 Hold the countershaft tightly and open all of the countershaft bearings Fig 274 1 4 Fold down the countershaft Fig 274 2 carefully Fig 274 ...

Page 214: ... pairings Fig 275 2 of the drive spur gear on the seeding shaft with the spur gear of the wrap spring clutch Fig 275 3 Close all of the countershaft bearings Fig 276 1 4 Check the function of the tramline control 4 1 When the control terminal displays Create tramlines the tramline metering wheel must come to a stop 5 Close the cover see section 12 4 2 page 210 Fig 276 ...

Page 215: ...77 If the track width should be changed the old tramline metering wheels Fig 278 1 must be converted to metering wheels and old metering wheels to tramline metering wheels depending on the required track width Fig 278 Conversion of one metering wheel to a tramline metering wheel see section 12 5 5 page 217 Conversion of one tramline metering wheel to a metering wheel see section 12 5 6 page 219 ...

Page 216: ...maximum of 5 tramline metering wheel can be switched off on each side of the implement Fig 279 If the wheelmark width should be changed the number of adjacent tramline metering wheels Fig 280 1 must be changed Fig 280 Creating a wider track Increase the number of adjacent tramline metering wheels see section 12 5 5 page 217 Creating a narrower track Reduce the number of adjacent tramline metering ...

Page 217: ...l to a tramline metering wheel Fig 281 1 Fold down the lay shaft see section 12 5 1 page 213 2 Loosen the hexagon socket screw Fig 282 1 until the future tramline metering wheel can rotate freely on the seeding shaft Fig 282 If the Allen screw Fig 282 1 is screwed out too far the seed housing can be damaged 3 Install a gear wheel Fig 283 1 on the seeding shaft and couple with the tramline metering...

Page 218: ...ft Fig 284 5 Install one gear wheel Fig 285 1 on the countershaft For quick installation the gear wheel has two parts Screw the two halves of the gear wheels onto the countershaft with 2 bolts Fig 285 2 Fig 285 6 Mesh the gear wheel pairings together 7 Tighten the hexagon socket screws Fig 286 1 of the gear wheels on the countershaft without tension until axial shifting of the gear wheels is ruled...

Page 219: ...is no longer meshed with the gear wheel on the seeding shaft 12 5 6 1 Conversion of a tramline metering wheel to a metering wheel by shifting the gear wheel on the countershaft 1 Loosen the hexagon socket screw Fig 287 2 of the gear wheel on the countershaft Shift the gear wheel Fig 287 1 on the countershaft until the gear wheel pairings no longer touch 2 Tighten the hexagon socket screw Fig 287 2...

Page 220: ...ig 289 1 on the countershaft and on the seeding shaft Fig 289 2 1 Loosen 2 bolts Fig 290 2 and remove the halves of the gear wheel Fig 290 1 Fig 290 3 Screw the hexagon socket screw Fig 291 1 of the old tramline metering wheel into the seeding shaft groove and then loosen by rotation so that the metering wheel can move on the seeding shaft with a slight twist angle 4 Check whether the metering whe...

Page 221: ...drive with one or 2 electric motors see section 12 6 2 page 226 Changing the metering wheels affects the seed rate The seed rate must be calibrated afterwards 12 6 1 Changing the metering wheel Seeding shaft drive with star wheel This section describes the changing of the metering wheels when the seeding shaft is driven by a star wheel 1 Set the bottom flap lever Fig 292 1 in the group of holes at...

Page 222: ... can rotate freely on the seeding shaft Fig 294 Removing the right half of the seeding shaft 4 Two adjustment rings Fig 295 1 rest closely on a seed housing Thus they secure the right half of the seeding shaft axially Loosen the hexagon socket screws of the adjustment rings Fig 295 5 Loosen the hexagon socket screw Fig 296 1 of the seeding shaft coupling 6 Pull the seeding shaft half Fig 296 2 out...

Page 223: ...e seeding shaft Fig 297 2 axially Fig 297 8 You can access the bolt see above more easily if you remove the locking mechanism Fig 298 1 beforehand The locking mechanism is attached with 2 bolts Fig 298 2 Fig 298 9 Loosen the hexagon socket screw Fig 299 1 of the seeding shaft coupling 10 Pull the left seeding shaft half Fig 299 2 out of the right implement side part Fig 299 ...

Page 224: ...ng flaps Fig 300 1 11 1 The cleaning flap is released when pressing on the raised surface see arrow 12 Change the metering wheels in the seed housings Fig 300 The fine and coarse metering wheels are illustrated Fig 301 Fig 301 The fine and bean metering wheel are illustrated Fig 302 Fig 302 ...

Page 225: ...Fig 303 1 of the metering wheels have a slight circumferential backlash in the seeding shaft groove Install the tramline metering wheels according to the section Tramline control page 211 The tramline metering wheels can rotate freely on the seeding shaft Fig 303 Check the hexagon socket screws for proper seating on the metering wheels and gear wheels see Table Fig 272 to prevent damage caused by ...

Page 226: ... is driven by one or two electric motors 1 Set the bottom flap lever Fig 304 1 in the group of holes at scale value 8 Fig 304 2 Fig 304 2 Fold down the lay shaft Fig 305 1 see section 12 5 1 page 213 3 Loosen the hexagon socket screw of the seeding shaft gear wheel Fig 305 2 Fig 305 4 Open the function flap see section 12 4 1 page 209 5 Remove the drive chain Fig 306 5 1 Release the chain tensione...

Page 227: ...tate freely on the seeding shaft Fig 307 Removing the seeding shaft half that is driven via the coupling 6 Two adjustment rings Fig 308 1 rest closely on a seed housing Thus they secure the right half of the seeding shaft axially Loosen the hexagon socket screws of the adjustment rings Fig 308 7 Loosen the hexagon socket screw Fig 309 1 of the seeding shaft coupling 8 Pull the seeding shaft half F...

Page 228: ... shaft half that is driven by the electric motor 9 Loosen the hexagon socket screw Fig 310 1 of the tensioning bearing Fig 310 10 Loosen the hexagon socket screw Fig 311 1 of the seeding shaft coupling Fig 311 11 Pull the seeding shaft half Fig 312 1 out of the implement side part Fig 312 ...

Page 229: ...g flaps Fig 313 1 12 1 The cleaning flap is released when pressing on the raised surface see arrow 13 Change the metering wheels in the seed housings Fig 313 The fine and coarse metering wheels are illustrated Fig 314 Fig 314 The fine and bean metering wheel are illustrated Fig 315 Fig 315 ...

Page 230: ...16 1 of the metering wheels have a slight circumferential backlash in the seeding shaft groove Install the tramline metering wheels according to the section Tramline control page 211 The tramline metering wheels can rotate freely on the seeding shaft Fig 316 Check the hexagon socket screws for proper seating on the metering wheels and gear wheels see Table Fig 272 to prevent damage caused by simul...

Page 231: ...marked with the numbers 1 and 2 see Fig 317 Installation position 1 Bevel gear Z 30 on the star wheel shaft Bevel gear Z 15 on the drive shaft Installation position 2 Bevel gear Z 15 on the star wheel shaft Bevel gear Z 30 on the drive shaft Fig 317 Exchanging the bevel gears among each other 1 Loosen the 4 flat head screws M6 Fig 318 1 Fig 318 2 Remove the cover Fig 319 1 Fig 319 ...

Page 232: ... 320 3 1 Knock out the dowel pins Fig 321 2 3 2 Pull out the star wheel shaft Fig 321 3 3 3 Exchange the bevel gears Fig 321 1 among each other Fig 321 Reverse procedure for assembly Mark the current installation position of the bevel gear pairing in the star wheel gearbox with the corresponding number see Fig 322 1 Fig 322 ...

Page 233: ...brication work use a lithium saponified multi purpose grease with EP additives Fig 324 Company Lubricant designation ARAL Aralub HL2 FINA Marson L2 ESSO Beacon 2 SHELL Ratinax A Fig 324 Component Number of grease nipples Lubrication interval Note 1 Setting spindle Seed placement Depth adjustment see section 5 16 1 page 90 4 1x annually 3 strokes with the grease gun hand lever for each grease nippl...

Page 234: ...th fresh water Section 5 8 During operation Overview of checks during operation Section 10 5 1 After finishing work daily Clean the implement if required Section 12 2 Rinsing the hand wash tank Section 5 8 Every week Checking and readjusting the TwinTeC seeding discs and bearings Section 12 9 1 Checking and replacing the TwinTeC baffle lip Section 12 9 4 Every month Checking and replacing the Twin...

Page 235: ...seeding discs touch each other slightly again the distance can be restored by repositioning the spacer discs 1 Loosen all of the countersunk head screws Fig 326 1 and remove the seeding disc Fig 326 2 2 Loosen the central bolt Fig 326 3 and remove the bearing housing Fig 326 4 with the spacer discs Fig 326 5 Fig 326 The central bolt Fig 326 3 has a right hand thread on the right side has a left ha...

Page 236: ...rew the seeding disc Fig 327 1 onto the bearing housing Fig 327 3 with countersunk head bolts Fig 327 2 tightening torque 17 Nm Fig 327 Only TwinTeC coulters with steel bearing housings Fig 326 3 7 Screw the seeding disc Fig 326 1 onto the bearing housing Fig 326 3 with countersunk head bolts Fig 326 2 tightening torque 25 Nm Fig 328 ...

Page 237: ...he seeding discs to remove the seed line 1 Loosen the hexagon bolt Fig 330 1 2 Pull the seed line Fig 330 2 out of the rotation lock Fig 330 3 Fig 330 12 9 3 Checking replacing the TwinTeC inner scraper Adhere to the inspection intervals see section Maintenance schedule page 234 Check the inner scraper Fig 331 1 for wear Pull off the worn inner scraper Fig 331 1 and replace it It is not necessary ...

Page 238: ...ing the TwinTeC seed line page 237 2 Loosen the hex nut Fig 332 2 remove the socket Fig 332 3 and replace the baffle lip Fig 332 1 Fig 332 12 9 5 Checking replacing the TwinTeC press roller Adhere to the inspection intervals see section Maintenance schedule page 234 Checking the press roller Check the press rollers Fig 333 1 for wear Replace worn press rollers Replacing the press roller 1 Loosen t...

Page 239: ...rvals see section Maintenance schedule page 234 Checking the roller scraper The distance between the press roller and the scraper is approx 5 mm over the entire perimeter of the press roller Readjusting replacing the scraper After loosening the hex nut Fig 334 2 move the scraper Fig 334 1 to an equal distance from the clean press roller Fig 334 3 Fig 334 ...

Page 240: ... see section Maintenance schedule page 234 1 Open the function flap see section 12 4 1 page 209 2 Relieve the chain drive 3 Pull the chain down in the marked area 4 Push the chain up in the marked area 5 Measure the difference Fig 335 Maximum chain sagging 8 mm 6 Tension the drive chain if necessary 7 Close the function flap Fig 336 ...

Page 241: ...necessary Damage or deformation of the hose assembly sealing function restricted minor surface damage is not a reason for replacement Movement of the hose out of the valve chest Corrosion of valve chest reducing the function and strength rating Installation requirements not complied with Life span of 6 years has been exceeded The date of manufacture of the hydraulic hose line on the valve chest pl...

Page 242: ...e lines such that in all implement situations there is no tension apart from the hose s own weight there is no possibility of jolting on short lengths external mechanical effects on the hydraulic hose lines are avoided Use appropriate arrangements and fixing to prevent any scouring of the hoses on components or on each other If necessary secure hydraulic hose lines using protective covers Cover sh...

Page 243: ...sure that the hydraulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and impurities Have the hydraulic hose lines checked for proper functioning by a specialist at least once a year Replace the hydraulic hose lines if they are damaged or worn Use only genuine AMAZONE hydraulic hose lines The hydraulic hose lines should not be used for lon...

Page 244: ...expectedly releases from the tractor Check the upper and lower link pins for visible defects whenever the implement is coupled Replace the upper and lower link pins in the event of clearly visible wear 12 12 Bolt tightening torques Tightening torques for rustproof bolts inserted with assembly paste M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 2 4 4 9 8 4 20 6 40 7 70 5 112 174 242 342 470 589 ...

Page 245: ...2 9 M 8 13 25 35 41 M 8x1 27 38 41 M 10 16 17 49 69 83 M 10x1 52 73 88 M 12 18 19 86 120 145 M 12x1 5 90 125 150 M 14 22 135 190 230 M 14x1 5 150 210 250 M 16 24 210 300 355 M 16x1 5 225 315 380 M 18 27 290 405 485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640 770 M 22 32 550 780 930 M 22x1 5 610 860 1050 M 24 36 710 1000 1200 M 24x2 780 1100 1300 M 27 41 1050 1500 1800 M 27x2 1150 160...

Page 246: ...ure max coulter lift throttle 0130 Coulter pressure min coulter lift throttle 0140 Coulter pressure coulter lift left 0150 Coulter pressure coulter lift right 0160 Coulter pressure coulter lift centre only Cataya 4000 with TwinTeC 0310 Tramline marker solenoid valve 0320 Tramline marker left 0330 Tramline marker right 0340 Tramline marker throttle check valve 0350 Tramline marker throttle 0360 Mar...

Page 247: ...Hydraulic diagram Cataya Super BAH0087 11 01 19 247 Fig 338 ...

Page 248: ...ift throttle 0130 Coulter pressure min coulter lift throttle 0140 Coulter pressure coulter lift left 0150 Coulter pressure coulter lift right 0160 Coulter pressure coulter lift centre only Cataya 4000 with TwinTeC 0210 Control block 0310 Tramline marker solenoid valve 0320 Tramline marker left 0330 Tramline marker right 0340 Tramline marker throttle check valve 0350 Tramline marker throttle 0360 M...

Page 249: ...Hydraulic diagram Cataya Super BAH0087 11 01 19 249 Fig 339 ...

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Page 252: ...H DREYER GmbH Co KG Postfach 51 D 49202 Hasbergen Gaste Germany Tel 49 0 5405 501 0 email amazone amazone de http www amazone de ...

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Amazone Cataya 3000 Super, Operating Manual

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