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General information about the analyzer

10

GasEye Cross Duct SG and MG

Operating instructions, 05/2021

General information about the analyzer

Introduction

The  laser  based GasEye  Cross  Duct  spectrometer  is  a  versatile analyzing  tool  for
industrial process applications.  It can  be configured to  operate  in the near-infrared
(NIR),  mid-infrared  (MIR)  and  infrared  (IR)  wavelength  range  thereby  covering  the
majority of all gases of interest in the industrial process monitoring.

Figure 1. Typical setup of the GasEye Cross Duct SG spectrometer.

Types of applications

GasEye Cross Duct SG instrument was designed and is used in many specified
applications, in industries such as:



Power industry – monitoring of the combustion process



Wood board production – operator safety, emission



Chemical industry



Cement industry



Steel industry

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Summary of Contents for GasEye

Page 1: ......

Page 2: ...Introduction 2 GasEye Cross Duct SG and MG Operating instructions 05 2021...

Page 3: ...ct SG and MG Manufacturer Airoptic Sp z o o Address Telephone number E mail address Web address Ul Rubiez 46B 61 612 Poznan Poland 48 61 6272 128 info airoptic pl www airoptic pl Product Information A...

Page 4: ...Introduction 4 GasEye Cross Duct SG and MG Operating instructions 05 2021...

Page 5: ...NSTALLATION 22 SAFETY INFORMATION 22 MOUNTING 23 MOUNTING CONDITIONS 23 PREPARATIONS 23 OPTICAL PATH LENGTH DETERMINATION 24 PURGING TUBES 25 FLANGE INSTALLATION 3 OR 1 WEDGE WINDOW STANDARD VERSION 2...

Page 6: ...37 ESTABLISHING COMMUNICATION WITH THE INSTRUMENT 137 USER ACCESS LEVEL 141 MEASUREMENT TAB 143 SHOW TABLE 144 SHOW GRID 145 SHOW PLOT 146 SETTINGS 147 MEASUREMENT GROUPS 148 8 3 3 1 MP1 PROCESS 148 8...

Page 7: ...D 21 PURGING SYSTEM INSTALLATION WITH GASEYE CROSS DUCT SINGLE GAS 209 ZONE 1 AND 21 PURGING SYSTEM INSTALLATION WITH GASEYE CROSS DUCT MULTI GAS 216 DIFFERENCES BETWEEN SINGLE GAS AND MULTI GAS SYSTE...

Page 8: ...Introduction 8 GasEye Cross Duct SG and MG Operating instructions 05 2021...

Page 9: ...d on the shipping documents enclosed with the delivery in accordance with the valid sales contract When opening the packaging please observe the corresponding information on the packaging material Che...

Page 10: ...near infrared NIR mid infrared MIR and infrared IR wavelength range thereby covering the majority of all gases of interest in the industrial process monitoring Figure 1 Typical setup of the GasEye Cr...

Page 11: ...ceiver unit is connected to the transmitter unit by means of a hybrid loop cable included The GasEye Cross Duct utilizes an internal in line reference gas cell or a process gas e g H2O for real time v...

Page 12: ...lighted Figure 3 Receiver and transmitter unit drawings ID Name B1 Purge connector B2 Cable gland M20 B3 PE connector B4 Receiver front panel B5 White LED B6 Cable gland PG21 B7 Cable gland M20 B8 HMI...

Page 13: ...central unit located close to transmitter unit 2 meter contains analyzer electronics MMI and I O The receiver unit is connected to the central unit by means of a hybrid loop cable included and the tr...

Page 14: ...ter front panel B5 Laser connector M23 B6 Laser connector M23 B7 Cable gland M25 B8 Cable gland PG21 B9 Cable gland M20 B10 HMI button B11 HMI green LED B12 HMI red LED B13 HMI front panel B14 HMI win...

Page 15: ...ia industrial communication protocols or as manual values via Webserver or HMI Pathlength needs to be provided by the user via HMI or Webserver In the GasEye Cross duct analyzer the laser wavelength i...

Page 16: ...kg Figure 6 GasEye Cross Duct Single Gas overview MULTI GAS Transmitter Width x height 230 mm x 202 mm Length 350 mm Receiver Width x height 160 mm x 160 mm Length 330 mm Central unit Width x height 3...

Page 17: ...minal 19 30 VDC Power consumption 15VA single gas 25VA multi gas EMC immunity In accordance with EN 61326 1 Electric safety In accordance with 61010 1 Dynamic performance Warm up time approx 6 minutes...

Page 18: ...t the outputs are handled according to their type For details please refer to Chapter 5 of this manual Customer interface Ethernet RJ 45 WebServer based software for real time logging of the gas conce...

Page 19: ...cuments and delivery note The interior of the box contains the following items Analyzer Central unit Receiver unit Process flanges Purging tubes Graphite gaskets Hybrid loop cable length according to...

Page 20: ...purge out the constituent of interest The climate chamber temperature is then varied between 20 C to 55 C and the concentration signal is logged as well as other important analyzer parameters Based o...

Page 21: ...Technical data GasEye Cross Duct Operating instructions 05 2021 21 Figure 8 Calibration certificate...

Page 22: ...d temperatures due to high temperature purging either from steam or from air To avoid severe burns these parts must either be isolated or equipped with protective metal sheets Always use protective gl...

Page 23: ...ondensation is normally a problem when moving the device from outdoor to the inside of a building the device should be adapted to the new ambient conditions for a couple of hours before starting it Pr...

Page 24: ...ngle to this axis The reason for this is that the laser beam passes through two wedged windows before it enters the receiver Each wedged window will refract the beam at an angle of approximately 1 5 O...

Page 25: ...ange and the process flange To seal the connection two graphite gaskets are placed on each side of the purging tube Please refer to Figure 11 for installation details Figure 11 Schematic drawing of pu...

Page 26: ...into process flange Figure 12 Mounting gasket on the purging tube 2 Check if the window in flange is clean The good way to do this is to look through the window on a source of white light or its surro...

Page 27: ...the process flange with another graphite gasket between flange and purging tube Figure 14 M16 screws mounting 4 Screw on M16 nuts with pads and tighten them with 14mm hex key and 24mm wrench Nuts shou...

Page 28: ...to process flange Figure 16 ETC Mounting gasket on the purging tube 2 Check if the window in flange is clean The good way to do this is to look through the window on a source of white light or its sur...

Page 29: ...ther graphite gasket between flange and purging tube Figure 18 ETC mounting flange on the process flange 4 Screw on M12 nuts with pads and tighten them with 8mm hex key and 19mm wrench Nuts should be...

Page 30: ...structions 05 2021 5 Insert adapter with window into mounted flange Check if the clocking bolt is on the right position to get into the hole in adapter Figure 20 Mounting ETC adapter 6 Tighten the cla...

Page 31: ...ter and receiver units and ensure that the laser beam travels properly between them The receiver transmitter units are mounted on flanges that have a spherical surface See figure below that helps in t...

Page 32: ...dard equipment that is found in this kit consists of 1 Light source green LED torch 2 Aiming tool tool base with fine alignment piece 3 Coarse alignment tool 4 Allen key for adjustment screws 6 mm siz...

Page 33: ...cal spot is in the dedicated point of the fine aligning piece crosshair Point placement depends on the specific device The crosshair with optimal aligning point for particular system can be found on a...

Page 34: ...g tool Loosen the screw on the side of the aiming tool and slide the fine aligning piece out Figure 25 Fine aligning piece 4 Position the aiming piece base on the flange and ensure that the screw on t...

Page 35: ...ross Duct Operating instructions 05 2021 35 5 Tighten the clamp ring on the aiming piece rim Figure 27 Clamp ring tightening 6 Place the coarse aligning unit inside of the aiming piece base Figure 28...

Page 36: ...heck whether the light source is switched on NOTE It may be necessary to use a hood to increase the visibility of the spot by reducing the ambient light intensity Figure 29 Light spot visibility 8 By...

Page 37: ...NOTE If at any moment the alignment screws become loose please tighten the screw with spring on the opposite side Figure 31 Proper adjusting of the light spot 10 Replace the coarse aligning unit with...

Page 38: ...spot becomes the smallest and sharpest and tighten the screw in the aiming tool 12 Again use the provided Allen key to align the light spot in the desired point on the crosshair The optimal aligning...

Page 39: ...n the receiver and transmitter units are mounted dismounted or even when new replacements are installed However it is advised to check the alignment prior to each montage Sensor mounting After complet...

Page 40: ...llation 40 GasEye Cross Duct SG and MG Operating instructions 05 2021 Figure 36 The receiver flange connection 4 To tighten the connection place the clamp on the rim of the tube Figure 37 Placing the...

Page 41: ...instructions 05 2021 41 5 Tighten the connection using the clamp screw Figure 38 Connection with the clamp screw 6 Mount the transmitter Follow the same procedure as for the receiver 7 The system is...

Page 42: ...ount housing lid of central unit by unscrewing each of the four bolts Please do it carefully since the lid has connection to boards inside the housing 2 Separate the lid out of the housing until the e...

Page 43: ...ns 05 2021 43 3 Tilt the lid at an angle maximally 110 to allow easy access to the components inside the housing Tilt the lid carefully do not use too much strength Figure 40 Central unit lid opening...

Page 44: ...ecause receiver unit lid is not attached to the rest of the unit by any other way than the bolts Figure 42 Receiver unit housing lid bolts Transmitter unit 1 Cautiously dismount housing lid by unscrew...

Page 45: ...l as an electrical cable for powering and synchronization with the receiver unit Standard length is 10 meter other lengths on request Ethernet cable used for connection of the analyzer with a computer...

Page 46: ...its central unit with a transmitter and receiver unit The receiver unit is connected to the central unit with a hybrid loop cable The standard loop cable length is 10m up to 150m The system is connect...

Page 47: ...s Duct Operating instructions 05 2021 47 GasEye Cross Duct Multi Gas GasEye Cross Duct Multi Gas consists of transmitter unit central unit and receiver unit See figure below Figure 45 Cross Duct Multi...

Page 48: ...eiver units See figure below Figure 46 Cross Duct Gas Multi Point Electrical Connection diagram Central unit electrical terminals The description of the central unit electrical terminals with its func...

Page 49: ...Electrical installation GasEye Cross Duct Operating instructions 05 2021 49 Figure 47 Top view of the HOST board Figure 48 Electrical terminals numbering...

Page 50: ...Electrical installation 50 GasEye Cross Duct SG and MG Operating instructions 05 2021 Figure 49 Electrical terminal configuration 25 48 1 24...

Page 51: ...Passive 8 I OUT 9 I Analog output 2 4 20 mA AOUT2 COM 19 30 VDC 24mA Active Passive 10 I OUT 31 II Analog output 3 4 20 mA AOUT3 COM 19 30 VDC 24mA Active Passive 32 II OUT 33 II Analog output 4 4 20...

Page 52: ...of the device secure adequate power supply Connection Connect the power supply to HOST board P3 terminal Use the customer cable provided with the device or use a standard cable shielded cable is prefe...

Page 53: ...uit breaker for the device At the supply point the power supply must be isolated from dangerous live cables by double or reinforced insulation in the case of devices with a 24 V supply voltage Analog...

Page 54: ...NAMUR NE43 recommends using loop current below 3 6 mA or above 21 mA is in the diagnostic failure information range Figure 52 NAMUR NE43 Recommendation EN 15267 3 2008 is a European Standard that spec...

Page 55: ...minal Please refer to Figure 54 for output signal connection Figure 54 Exemplary usage of active analog output RLOAD should be at least 50 WARNING Active analog outputs GasEye Cross Duct provides supp...

Page 56: ...operation Please refer to Figure 55 for output signal connection Figure 55 Exemplary usage of passive analog output RLOAD should be at least 50 WARNING Passive analog outputs GasEye Cross Duct does no...

Page 57: ...f the input terminal Please refer to Figure 56 for input signal connection Figure 56 Exemplary usage of active analog input WARNING Active analog inputs GasEye Cross Duct provides supply voltage for t...

Page 58: ...l powering for operation Please refer to Figure 57 for input signal connection Figure 57 Exemplary usage of passive analog input WARNING Passive analog inputs GasEye Cross Duct does not provide supply...

Page 59: ...red externally pin 21 and 22 19 30 VDC Each output can handle current up to 0 5 A The status of each output is displayed on the HOST board with the blue LED in DOUT section In the DOUT_PWR section the...

Page 60: ...t be powered externally pin 45 and 46 19 30 VDC The status of each input is displayed on the HOST board with the blue LED in DIN section In the DIN_PWR section the status of the power supply green LED...

Page 61: ...ing the process temperature The system can be configured with two dip switches to operate with PT100 PT1000 and 2 3 4 wire connection Please refer Figure 60 to Figure 62 for signal connection Figure 6...

Page 62: ...lation 62 GasEye Cross Duct SG and MG Operating instructions 05 2021 Figure 61 Exemplary usage of 3 wire RTD WARNING RTD 3 wire RTD require additional terminal connection please make the external jump...

Page 63: ...Electrical installation GasEye Cross Duct Operating instructions 05 2021 63 Figure 62 Exemplary usage of 4 wire RTD...

Page 64: ...It consists of optical fiber and two electric wires 2x0 5mm2 For proper operation use only the loop cable supplied by Airoptic Please refer to Figure 64 for electrical signals connection Please follo...

Page 65: ...ion instruction 1 Cautiously dismount housing lid by unscrewing each of the four bolts 2 Prepare the hybrid loop cable for connections Figure 65 Hybrid loop cable details 3 Place the sealing nut and t...

Page 66: ...Electrical installation 66 GasEye Cross Duct SG and MG Operating instructions 05 2021 4 Ensure that the EMC contact is placed on the aluminum sleeve Figure 67 Hybrid loop cable EMC contact...

Page 67: ...Electrical installation GasEye Cross Duct Operating instructions 05 2021 67 Figure 68 Grounding point for hybrid loop cable stainless steel glands version...

Page 68: ...lated brass glands version Electrical contact between grounded gland and metal hose on the hybrid loop cable is ensured by the metal EMC contact placed inside the gland 5 After opening of the receiver...

Page 69: ...e blocked in the gland 8 Place the fiber cable in the connector Lock the cable by twisting the nut on the thread 9 Place the other two wires from the hybrid loop cable in the ports of the receiver pow...

Page 70: ...Electrical installation 70 GasEye Cross Duct SG and MG Operating instructions 05 2021 Figure 72 Completed hybrid loop cable installation stainless steel glands version...

Page 71: ...loop cable should now be blocked in the gland This can be checked by slightly pulling the hybrid loop cable 2 Place the fiber optic cable in the connector Lock the cable by twisting the nut on the th...

Page 72: ...Duct SG and MG Operating instructions 05 2021 4 When the installation is completed the assembly should look like on the following figure Figure 75 Completed assembly Figure 76 Fiber cable connector g...

Page 73: ...e with minimum 12 x 0 5mm2 wires and external diameter between 7 12 mm to fit into the gland Cable supplied by Airoptic is preferred Please follow the step by step instruction for correct installation...

Page 74: ...and MG Operating instructions 05 2021 3 Ensure that the EMC contact is placed on the aluminum sleeve Figure 79 EMC contact In case of stainless steel glands version of the analyzer please mount the cu...

Page 75: ...cable through the gland placed on the bottom side of the central unit Figure 80 Gland for the customer cable 5 Using the wrench size 24 tighten the connection The customer cable should now be blocked...

Page 76: ...powering the analyzer The same wires should be then connected to the 24VDC power supply on the customer side Figure 82 Powering the analyzer 8 Place other wires in proper sockets for connection with a...

Page 77: ...rnet connection A separate ethernet cable is connected via special gland for communication with the analyzer via webserver To ensure IP65 use only the ethernet cable supplied by Airoptic Please follow...

Page 78: ...s Duct SG and MG Operating instructions 05 2021 Ethernet cable installation instruction 1 Unscrew ethernet gland cap Figure 85 Ethernet gland opening 2 Put ethernet cable in the gland and twist the nu...

Page 79: ...sure the gland cap is twisted on so the ethernet socket and whole central unit housing is sealed Figure 87 Ethernet gland closing Ethernet cable installation instruction ATEX version 1 Overview of eth...

Page 80: ...d MG Operating instructions 05 2021 Figure 89 Ethernet cable in gland 3 Place claw and nut in the gland and twist the nut Make sure the nut is tightened and the cable is not moving in the gland Figure...

Page 81: ...uirement additional communication protocols can be quickly implemented Modbus RTU RS485 Modbus RTU is fully implemented by Airoptic and does not need additional communication module Device can work in...

Page 82: ...value first part Temperature calculate available only in specific configuration 0x05 5 16 bits of floating point value second part Temperature calculate available only in specific configuration GAS101...

Page 83: ...tration 0x13 19 16 bits of floating point value second part Gas concentration GAS108 CONCENTRATION 0x14 20 16 bits of floating point value first part Gas concentration 0x15 21 16 bits of floating poin...

Page 84: ...ansmission LASER14 TRANSMISSION 0x24 36 16 bits of floating point value first part Laser transmission 0x25 37 16 bits of floating point value second part Laser transmission LASER11 TRANSMISSION_SIM 0x...

Page 85: ...4 52 16 bits of floating point value first part Laser gain 0x35 53 16 bits of floating point value second part Laser gain LASER3 GAIN_TIA 0x36 54 16 bits of floating point value first part Laser gain...

Page 86: ...ce TEC2 AMB_TEMPERATURE 0x44 68 16 bits of floating point value first part Laser temperature conditions 0x45 69 16 bits of floating point value second part Laser temperature conditions TEC3 THL_REF_AM...

Page 87: ...x51 81 Alarm 1 SYSTEM ALARM2 0x52 82 Alarm 2 SYSTEM ALARM3 0x53 83 Alarm 3 SYSTEM ALARM4 0x54 84 Alarm 4 SYSTEM ALARM5 0x55 85 Alarm 5 SYSTEM ALARM6 0x56 86 Alarm 6 SYSTEM ALARM7 0x57 87 Alarm 7 SYSTE...

Page 88: ...e 0 27648 Analog input scaling value AIN2 0x69 105 16 bits of floating point value first part Analog input value 0x6A 106 16 bits of floating point value second part Analog input value AIN2 VAL 0x6B 1...

Page 89: ...oint value second part Temperature sensor value AMB_PRESSURE 0x7A 122 16 bits of floating point value first part Pressure sensor value 0x7B 123 16 bits of floating point value second part Pressure sen...

Page 90: ...asuring path length channel 2 0x88 136 16 bits of floating point value second part Measuring path length channel 2 MEAS RESPONSE_TIME_T90 0x89 137 16 bits of floating point value first part Response t...

Page 91: ...7 151 16 bits of floating point value first part Span calibration factor 0x98 152 16 bits of floating point value second part Span calibration factor GAS104 OFFSET 0x99 153 16 bits of floating point v...

Page 92: ...s of floating point value first part Span calibration factor 0xA8 168 16 bits of floating point value second part Span calibration factor GAS108 OFFSET 0xA9 169 16 bits of floating point value first p...

Page 93: ...range value corresponds to 4 mA 0xBA 186 16 bits of floating point value second part Scaling range value corresponds to 4 mA AOUT1 SCALE_MAX 0xBB 187 16 bits of floating point value first part Scalin...

Page 94: ...A AOUT2 A 0xC8 200 16 bits of floating point value first part Reserved future use 0xC9 201 16 bits of floating point value second part Reserved future use AOUT2 B 0xCA 202 16 bits of floating point va...

Page 95: ...erved future use AOUT4 SELECT_SIGNAL 0xD7 215 Measurement signal selection for the output AOUT4 MANUAL_VALUE 0xD8 216 16 bits of floating point value first part Manual mode value in scaling range 0xD9...

Page 96: ...er 0xE6 230 16 bits of floating point value second part Const time value put to IIR filter AIN1 SCALE_MIN 0xE7 231 16 bits of floating point value first part Scaling range value corresponds to 4 mA 0x...

Page 97: ...ng point value first part Reserved future use 0xF4 244 16 bits of floating point value second part Reserved future use AIN2 B 0xF5 245 16 bits of floating point value first part Reserved future use 0x...

Page 98: ...AX 0x101 257 16 bits of floating point value first part Scaling range value corresponds to 20 mA 0x102 258 16 bits of floating point value second part Scaling range value corresponds to 20 mA AIN4 A 0...

Page 99: ...st part Alarm threshold value 0x115 277 16 bits of floating point value second part Alarm threshold value ALARM1 HYSTERESIS 0x116 278 16 bits of floating point value first part Alarm hysteresis value...

Page 100: ...ble ALARM4 RESET 0x12E 302 Alarm manual reset ALARM4 NORMAL_STATE 0x12F 303 Alarm normal state value ALARM4 SIGNAL 0x130 304 Alarm signal selection ALARM4 OPERATOR 0x131 305 Alarm mathematical operato...

Page 101: ...RESIS 0x148 328 16 bits of floating point value first part Alarm hysteresis value 0x149 329 16 bits of floating point value second part Alarm hysteresis value ALARM7 ENABLE 0x14A 330 Alarm enable disa...

Page 102: ...161 353 Alarm normal state value ALARM9 SIGNAL 0x162 354 Alarm signal selection ALARM9 OPERATOR 0x163 355 Alarm mathematical operator ALARM9 THRESHOLD 0x164 356 16 bits of floating point value first p...

Page 103: ...81 mA 22 81 mA Overshoot range 27649 6C01 27648 6C00 10 ppm 100 20 mA 20 mA Nominal range 20736 5100 7 5 ppm 75 16 mA 16 mA 1 0001 0 00036 ppm 0 0036 4 mA 578 7 nA 4 mA 578 7 nA 0 0000 0 ppm 0 4 mA 4...

Page 104: ...Measuring path length channel 2 MEAS RESPONSE_TIME_T90 0x0B 11 16 bits of floating point value first part Response time T90 const for IIR filter 0x0C 12 16 bits of floating point value second part Res...

Page 105: ...bits of floating point value second part Span calibration factor GAS104 OFFSET 0x1B 27 16 bits of floating point value first part Span offset value 0x1C 28 16 bits of floating point value second part...

Page 106: ...oating point value second part Span calibration factor GAS108 OFFSET 0x2B 43 16 bits of floating point value first part Span offset value 0x2C 44 16 bits of floating point value second part Span offse...

Page 107: ...60 16 bits of floating point value second part Scaling range value corresponds to 4 mA AOUT1 SCALE_MAX 0x3D 61 16 bits of floating point value first part Scaling range value corresponds to 20 mA 0x3E...

Page 108: ...cond part Scaling range value corresponds to 20 mA AOUT2 A 0x4A 74 16 bits of floating point value first part Reserved future use 0x4B 75 16 bits of floating point value second part Reserved future us...

Page 109: ...AOUT3 B 0x57 87 16 bits of floating point value first part Reserved future use 0x58 88 16 bits of floating point value second part Reserved future use AOUT4 SELECT_SIGNAL 0x59 89 Measurement signal se...

Page 110: ...BRATED 0x65 101 Reserved future use AIN MEDIAN 0x66 102 Number of samples put to median filter AIN IIR 0x67 103 16 bits of floating point value first part Const time value put to IIR filter 0x68 104 1...

Page 111: ...floating point value first part Scaling range value corresponds to 20 mA 0x74 116 16 bits of floating point value second part Scaling range value corresponds to 20 mA AIN2 A 0x75 117 16 bits of floati...

Page 112: ...uture use AIN4 SCALE_MIN 0x81 129 16 bits of floating point value first part Scaling range value corresponds to 4 mA 0x82 130 16 bits of floating point value second part Scaling range value correspond...

Page 113: ...92 146 Alarm manual reset ALARM1 NORMAL_STATE 0x93 147 Alarm normal state value ALARM1 SIGNAL 0x94 148 Alarm signal selection ALARM1 OPERATOR 0x95 149 Alarm mathematical operator ALARM1 THRESHOLD 0x96...

Page 114: ...M3 HYSTERESIS 0xAC 172 16 bits of floating point value first part Alarm hysteresis value 0xAD 173 16 bits of floating point value second part Alarm hysteresis value ALARM4 ENABLE 0xAE 174 Alarm enable...

Page 115: ...xC5 197 Alarm normal state value ALARM6 SIGNAL 0xC6 198 Alarm signal selection ALARM6 OPERATOR 0xC7 199 Alarm mathematical operator ALARM6 THRESHOLD 0xC8 200 16 bits of floating point value first part...

Page 116: ...ng point value first part Alarm hysteresis value 0xDF 223 16 bits of floating point value second part Alarm hysteresis value ALARM9 ENABLE 0xE0 224 Alarm enable disable ALARM9 AUTORESET_ENABLE 0xE1 22...

Page 117: ...HMI pin need to change parameters from HMI panel value range 0 9999 Modbus TCP Modbus TCP is an Anybus CompactCom module integrated with Analyzer Communication parameters are configured by Analyzer we...

Page 118: ...ting instructions 05 2021 Figure 92 Elements of the ABCC M40 module Steps to plug the ABCC M40 module into the PCB GasEye Host board are presented on the pictures below 1 Locate the slot reserved for...

Page 119: ...on GasEye Cross Duct Operating instructions 05 2021 119 2 Insert two supports as presented on the picture below Figure 94 Supports inserting 3 Plug the ABCC M40 module to the socket Figure 95 Plugging...

Page 120: ...installation 120 GasEye Cross Duct SG and MG Operating instructions 05 2021 4 Put the overlay and screw it with the support using two screws Figure 96 Putting the overlay 1 2 Figure 97 Putting the ov...

Page 121: ...dure 4 Device parameters check and set 5 Lasers temperature stabilization lasers are off 6 Lasers temperature stabilization lasers are on 7 Lasers transmission check 8 Self calibration procedure 9 Con...

Page 122: ...hat are placed beneath the display Overview Front panel of device has an alphanumerical display 4x20 4 rows 20 columns three buttons and two LEDs Figure Figure 98 Front panel display Upon connection o...

Page 123: ...version Host version Measurements Gas 1 Gas 2 Gas 3 Gas 4 Gas 5 Gas 6 Gas 7 Gas 8 Temperature calculated TEMCAL Fiber 1 transmission F1TR Fiber 2 transmission F2TR Remote RX1 gain RX1G Remote RX2 gain...

Page 124: ...ETTINGS Subcategories Network settings and Parameters can be selected Figure 101 Front panel display subcategories NETWORK SETTINGS Figure 102 Front panel display network settings Items in this catego...

Page 125: ...gory can be edited PATH1 The path 1 length value unit meter PATH2 The path 2 length value unit meter T90 Averaging time for concentration measurement unit second DIAGNOSTIC In this category we can rea...

Page 126: ...gory are read only Figure 105 Front panel display measurements GAS 1 3 Figure 106 Front panel display measurements GAS 4 6 Figure 107 Front panel display measurements GAS 7 8 TEMCAL GAS1 8 e g O2 HCL...

Page 127: ...X1G F1TR Displays transmission of fiber 1 F2TR Displays transmission of fiber 2 RX1G Fiber 1 remote RX gain Figure 109 Front panel display measurements RX2G PrTemp PrPres RX2G Fiber 2 remote RX gain P...

Page 128: ...mission of Laser 3 Figure 111 Front panel display measurements TRANS4 SUP REF1 TRANS4 Transmission of Laser 4 SUP Startup Procedure Number REF1 Displays the reference signal 1 value Figure 112 Front p...

Page 129: ...Items in this category can be edited Figure 113 Front panel display analog input AIN1 3 Figure 114 Front panel display analog input AIN4 AIN1 Scaled value from Analog Input 1 AIN2 Scaled value from A...

Page 130: ...Items in this category can be edited Figure 115 Front panel display analog output AOUT1 3 Figure 116 Front panel display analog output AOUT4 AOUT1 Scaled value from Analog Output 1 AOUT2 Scaled value...

Page 131: ...anel display signals Buttons Buttons provide signals from user to the HMI Buttons function depends on which mode currently is Mode Button NORMAL EDIT PASSWORD Up Move up Increment blinking digit Incre...

Page 132: ...l display Parameter selection 2 Password request should appear Standard password is 2552 Figure 118 Front panel display Password request 3 Type password and hold Enter button to confirm or just press...

Page 133: ...using UP DOWN change value at certain position and with pressing ENTER button change input position Set parameter holding ENTER button Figure 120 Front panel display Editing parameters 5 There will s...

Page 134: ...nel display Editing network settings IP subnet mask and gateway address configuration are similar to usual parameter editing but holding Enter button quits editing mode without saving To confirm the c...

Page 135: ...ter password if prompted Figure 125 Front panel display AIN AOUT editing After item selection a dialog with min and max values opens Figure 126 Front panel display Editing analog input parameters Hold...

Page 136: ...ront panel display 136 GasEye Cross Duct SG and MG Operating instructions 05 2021 Figure 127 Front panel display Confirmation of analog input parameters After confirmation the new value of parameter i...

Page 137: ...the instrument Establishing communication with the instrument In order to establish the communication of the instrument with the computer the user have to properly setup IP configuration Please follo...

Page 138: ...asEye Cross Duct SG and MG Operating instructions 05 2021 3 Open the Adapter options by clicking Change adapter options Figure 130 Ethernet settings window 4 Open the Ethernet status window Figure 131...

Page 139: ...ss Duct Operating instructions 05 2021 139 5 Open Properties of a Ethernet Connection Figure 132 Ethernet connection properties 6 Select IPv4 Internet Protocol and click on the Properties Figure 133 I...

Page 140: ...ss Figure 134 IP address selection 8 Type in IP address 192 168 16 100 Subnet mask 255 255 255 0 and apply changes 9 Open an internet browser preferably Mozilla Firefox 10 Type in 192 168 16 xx IP dep...

Page 141: ...er application We can find the IP address of the device in front panel display more information in point 7 2 1 We can also check the device number on the sticker on the transmitter Figure 135 Figure 1...

Page 142: ...re five tabs from the left on main bar possible for User access type Measurements Parameters Settings Factory config About Figure 137 User access level main bar 1 2 In the upper right corner of the wi...

Page 143: ...easurement window functionalities Show table Shows table with the variables acquired from the instrument User can choose which one are plotted by ticking a box next to the demanded variable descriptio...

Page 144: ...re presented by table view and the user may choose which variables are plotted when switch to Show plot view by ticking unticking the Log box See Figure 140 The user may also change the Colour of the...

Page 145: ...by hide show by clicking on the group name black font Figure 142 Measurements Show grid view In grid mode everyone measurement can by presented in new screen by clicking icon Figure 143 Present measu...

Page 146: ...cribed Toggle between start stop of the measurement By clicking stop the acquiring is paused and the data is preserved Upon resuming by clicking Start the measurement logging continues from the last r...

Page 147: ...asurement is chosen from the table to be plotted For Multi yaxes mode user can choose which y axis is main for the plot drawing Automatically adjusts the y axis limits to fit the plot inside the plot...

Page 148: ...nel MP1 TEC SYSTEM IO 8 3 3 1 MP1 Process Submodule display basic process environment measurements Process measurements Name Description PROCESS TEMPERATURE Process temperature set by Parameters MP1 P...

Page 149: ...TRATION Gas concentration GAS108 CONCENTRATION Gas concentration Table 17 Concentration measurement list Figure 148 Concentration measurements window 8 3 3 3 MP1 Laser Submodule display transmission q...

Page 150: ...s amplitude TEC0 AMB_TEMPERATURE Laser ambient temperature Table 19 Laser measurement list Laser1 temperature control module Figure 150 Laser temperature control module measurements window Laser1 8 3...

Page 151: ...Reference gas amplitude TEC2 AMB_TEMPERATURE Laser ambient temperature Table 21 Laser measurement list Laser3 temperature control module Figure 152 Laser temperature control module measurements window...

Page 152: ...MP1_STATUS 1 laser is working properly 0 warning SYSTEM ALARM 1 Status value for alarm 1 SYSTEM ALARM 2 Status value for alarm 2 SYSTEM ALARM 3 Status value for alarm 3 SYSTEM ALARM 4 Status value for...

Page 153: ...Ain Analog input measurement Submenu display 4 analog input channels Analog inputs measurements Name Description AIN1 Raw analog input value measured in mA AIN1 VAL Scaled value according to configur...

Page 154: ...tput pin 2 DOUT3 Output value for digital output pin 3 DOUT4 Output value for digital output pin 4 DOUT5 Output value for digital output pin 5 DOUT6 Output value for digital output pin 6 DOUT7 Output...

Page 155: ...WebServer application GasEye Cross Duct Operating instructions 05 2021 155 Figure 157 Digital input and output measurements window...

Page 156: ...ted from the instrument and shall be configured in the Parameters tab By default there are signals assigned to the analog inputs outputs If other configuration than the default is needed please use th...

Page 157: ...has been changed but has not been applied yet If changes where made the Send Save button becomes active By clicking it the changes are permanently stored in the analyzer firmware Drop down menu will a...

Page 158: ...ssure sensor source Table PROCESS PRESS_SENSOR_TYPE Select sensor pressure type Table PROCESS PRESS_USER_VALUE Pressure value in manual mode MEAS PATH_LENGTH_CH_1 Length between transmitter and receiv...

Page 159: ...mperature sensor source list Pressure sensor source Name Description Value is set manually by user from WebServer interface Pressure sensor is connect to analog input socket Pressure is get from build...

Page 160: ...sensor Gauge pressure sensor Table 30 Pressure sensor type list Figure 160 Process parameters window 8 4 1 2 MP1 Gas101 Gas parameters Name Description GAS101 SPAN_CALIBRATION Multiplier of the measur...

Page 161: ...re 161 GAS101 parameters window 8 4 1 3 MP1 Gas102 Gas parameters Name Description GAS102 SPAN_CALIBRATION Multiplier of the measured concentration GAS102 1 factory value of multiplier GAS102 OFFSET O...

Page 162: ...Figure 162 GAS102 parameters window 8 4 1 4 MP1 Gas103 Gas parameters Name Description GAS103 SPAN_CALIBRATION Multiplier of the measured concentration GAS103 1 factory value of multiplier GAS103 OFF...

Page 163: ...re 163 GAS103 parameters window 8 4 1 5 MP1 Gas104 Gas parameters Name Description GAS104 SPAN_CALIBRATION Multiplier of the measured concentration GAS104 1 factory value of multiplier GAS104 OFFSET O...

Page 164: ...Figure 164 GAS104 parameters window 8 4 1 6 MP1 Gas105 Gas parameters Name Description GAS105 SPAN_CALIBRATION Multiplier of the measured concentration GAS105 1 factory value of multiplier GAS105 OFF...

Page 165: ...re 165 GAS105 parameters window 8 4 1 7 MP1 Gas106 Gas parameters Name Description GAS106 SPAN_CALIBRATION Multiplier of the measured concentration GAS106 1 factory value of multiplier GAS106 OFFSET O...

Page 166: ...Figure 166 GAS106 parameters window 8 4 1 8 MP1 Gas107 Gas parameters Name Description GAS107 SPAN_CALIBRATION Multiplier of the measured concentration GAS107 1 factory value of multiplier GAS107 OFF...

Page 167: ...re 167 GAS107 parameters window 8 4 1 9 MP1 Gas108 Gas parameters Name Description GAS108 SPAN_CALIBRATION Multiplier of the measured concentration GAS108 1 factory value of multiplier GAS108 OFFSET O...

Page 168: ...05 2021 Figure 168 GAS108 parameters window 8 4 1 10 MP1 Temp Temperature parameters Name Description TEMP SPAN_CALIBRATION Multiplier of the measured temperature 1 factory value of multiplier TEMP O...

Page 169: ...lable operating mode see Table DOUT DO3 Configuration of third digital output Available operating mode see Table DOUT DO4 Configuration of forth digital output Available operating mode see Table DOUT...

Page 170: ...to high when system status is 6 Signals the correct operation of the system Set the digital output to high when transmission status is 1 Signals correct laser transmission Set the digital output to o...

Page 171: ...e and set to the specific output Formula used to calculate output value 4 _ _ _ _ 16 Analog outputs parameters Name Description AOUT FORCE_MANUAL_ MODE_ENABLE Switch all analog output channels to manu...

Page 172: ...libration factor A on first output y Ax B AOUT1 B Calibration factor B on first output y Ax B AOUT2 SELECT_SIGNAL Measurement convert to analog output value Available measurement are presented in tabl...

Page 173: ...hird output y Ax B AOUT4 SELECT_SIGNAL Measurement convert to analog output value Available measurement are presented in table XXX AOUT4 MANUAL_VALUE Analog value set by user available when SELECT_SIG...

Page 174: ...ration Measurement id 0050 Gas concentration Measurement id 0060 Gas concentration Measurement id 0070 Gas concentration Measurement id 0080 Laser transmission Measurement id 0200 Laser transmission M...

Page 175: ...rameters window 8 4 1 13 IO Ain Analog input configuration Analog inputs parameters Name Description AIN SCALE_ENABLE Enable disable calculation of scaling value from range SCALE_MIN SCALE_MAX AIN CAL...

Page 176: ...uivalent 20mA on input AIN2 A Calibration factor A on second input y Ax B AIN2 B Calibration factor B on second input y Ax B AIN3 SCALE_MIN Set scale minimum on third input equivalent 4mA on input AIN...

Page 177: ...2021 177 Figure 172 Ain parameters window 8 4 1 14 IO Rtd Resistance temperature sensor configuration Resistance temperature sensor parameters Name Description RTD IIR Time response for infinite impu...

Page 178: ...esistance temperature detector window 8 4 1 15 IO Amb_press Ambient pressure sensor configuration Ambient pressure sensor parameters Name Description AMB_PRESS IIR Time response for infinite impulse f...

Page 179: ...Address of gateway NET STREAM_ENABLE Enable UDP stream to log data by PC GasEYE logger application NET STREAM_IP_ADDR IP address of UDP stream PC GasEYE logger address NET STREAM_UDP_PORT UDP stream p...

Page 180: ...cription MBUS BAUD_RATE Baud rate 9600 19200 MBUS STOP_BITS Stop bits STOP_BIT_1 STOP_BIT_2 MBUS PARITY NO_PARITY_8_BIT EVEN_PARITY_8_ BIT ODD_PARITY_8_BIT NO_PARITY_9_ BIT MBUS ADDR Modbus device add...

Page 181: ...lue GAS103 SCALE_MIN Minimum gas concentration value use to recalculate floating point to 16 bit integer value GAS103 SCALE_MAX Maximum gas concentration value use to recalculate floating point to 16...

Page 182: ...ecalculate floating point to 16 bit integer value GAS108 SCALE_MIN Minimum gas concentration value use to recalculate floating point to 16 bit integer value GAS108 SCALE_MAX Maximum gas concentration...

Page 183: ...ctual day RTC HOUR Hour of the day RTC MINUTE Minute of the day RTC SECOND Second of the day RTC SET Set new date and time to analyzer Table 50 Real time clock parameters list Figure 178 Rtc parameter...

Page 184: ...table ALARM1 SIGNAL Selection of the signal that will be checked ALARM1 OPERATOR Determining condition ALARM1 THRESHOLD Value for condition ALARM1 HYSTERESIS Moves the auto reset boundary by the given...

Page 185: ...THRESHOLD Value for condition ALARM4 HYSTERESIS Moves the auto reset boundary by the given value ALARM5 ENABLE On alarm on Off alarm off ALARM5 AUTORESET_ENABLE The alarm will automatically reset whe...

Page 186: ...LARM8 THRESHOLD Value for condition ALARM8 HYSTERESIS Moves the auto reset boundary by the given value ALARM9 ENABLE On alarm on Off alarm off ALARM9 AUTORESET_ENABLE The alarm will automatically rese...

Page 187: ...ion Measurement id 0060 Gas concentration Measurement id 0070 Gas concentration Measurement id 0080 Temperature calculated only applicable in oxygen analyzers on special request Measurement id 0100 La...

Page 188: ...WebServer application 188 GasEye Cross Duct SG and MG Operating instructions 05 2021 Figure 180 Alarm parameters window...

Page 189: ...aliases and units Parameters scalar UI View parameters aliases and units Download settings Download to PC txt file with measurement and parameters aliases and unit type Read settings from file Read t...

Page 190: ...the unit of chosen parameter or measurement the user shall click on the field that intends to change i e optical path length By select one of available unit type Figure 183 Settings window making chan...

Page 191: ...ory Config tab Figure 185 Factory config window Attention Use LOAD button only if you are sure with you want to do This option return device to factory settings All user settings will be lost About ta...

Page 192: ...gas flow for tubes and housings 0 5 5 l min There are three possible areas where purging may be introduced Receiver transmitter central unit case Receiver transmitter tube Process side It is crucial...

Page 193: ...allows purging of the interior of the electronics housing It is possible by using inlets outlets that are found on the bottom side of each unit See figure below Single Gas Figure 188 Purge gas inlet o...

Page 194: ...Purging non ATEX 194 GasEye Cross Duct SG and MG Operating instructions 05 2021 Multi Gas Figure 189 Purge gas inlet outlet Central unit MG CENTRAL UNIT MULTI GAS Purge gas inlet...

Page 195: ...perating instructions 05 2021 195 Figure 190 Purge gas inlet outlet Transmitter unit MG Figure 191 Purge gas inlet outlet Receiver unit MG TRANSMITTER UNIT Purge gas outlet Purge gas inlet RECEIVER UN...

Page 196: ...the fittings please ensure that the openings red circles are cleared and no object will interrupt the purge gas flow Figure 192 Receiver unit purging fittings 2 Slide tubing into the receiver housing...

Page 197: ...ble purge fittings versions for GasEye Cross Duct housings Outside thread fitting type Material Picture Insert fitting for tube Nickel plated brass or SS316 Insert fitting for 6mm tube Nickel plated b...

Page 198: ...tings into points indicated by red arrows Figure 194 Tube and process purging The following versions of purge fittings exist Fitting type Thread Material Picture Insert fitting for tube 1 8 BSPT threa...

Page 199: ...by another gas source or connected in series with tube and housing purging but only via check valve to prevent any process gas access into GasEye tubes or housings thus it may damage the analyzer Yell...

Page 200: ...021 Figure 196 Purging setup receiver side Option 2 At this point the purging setup for the receiver side of the instrument is completed For the transmitter central unit side of the instrument the pur...

Page 201: ...sponsible for performing the installation in accordance with these instructions and with the electromagnetic compatibility and safety regulations and standards applicable to the type of installation T...

Page 202: ...on or operate an analyzer with lid open Before opening the device wait at least two minutes after de energizing Make sure that externally powered signals are also be de energized For secure disconnect...

Page 203: ...plastic should be cleaned with a damp cloth with the addition of antistatic fluids Enclosure should be installed in a way that prevents electrostatic charging in accordance with the instructions Maxim...

Page 204: ...installation 204 GasEye Cross Duct SG and MG Operating instructions 05 2021 Overview of zone 1 and 21 purging system for GasEye Cross Duct Single Gas Figure 198 Overview of purging system installation...

Page 205: ...ssure indicator ATEX manometer Indication up to 10bar 12 3x1mm2 cable power for GasEye switched by 6500 controller Standard 2m up to 20m 14 6mm gas pipe purging gas input into manifold Length is custo...

Page 206: ...installation 206 GasEye Cross Duct SG and MG Operating instructions 05 2021 Overview of zone 1 and 21 purging system for GasEye Cross Duct Multi Gas Figure 199 Overview of purging system installation...

Page 207: ...11 Vent pressure and flow signal cable Standard 5m up to 60m 12 Pressure indicator ATEX manometer Indication up to 10bar 13 3x1mm2 cable power for GasEye switched by 6500 controller Standard 2m up to...

Page 208: ...st ambient air Technical parameters Power input Un 24VDC Power consumption 35VA including purge system Degree of protection IP 65 Ambient temperature 20 C 55 C Estimated max purge time 7 18 min depend...

Page 209: ...table below Figure 200 Purging system drawings ID Name P1 Cable gland M16 P2 PE connector P3 Plug M12 P4 Cable gland M12 P5 Purging controller P6 Vent P7 Vent electrical connector P8 PE connector P9 V...

Page 210: ...etween using 6mm tee connector Make sure that GasEye receiver gas inlets are not sealed with plugs 3 Install manifold control signal cable 9 into 6500 controller internal terminals through one of the...

Page 211: ...into purging controller 5 through one of the M12 glands Other end of the cable connects into threaded gland on vent 7 Wire number Vent cable wire color 6500 controller terminal designation 1 Brown Ven...

Page 212: ...cable should be 20m Wire color GasEye central unit terminal designation 6500 controller terminal designation Brown 24 VDC socket number 25 on host board Enclosure power relay terminal L side Blue 24...

Page 213: ...rough M16 gland Wire number Cable wire color 6500 controller terminal designation 1 Brown L 2 Blue N 3 Yellow Green Connect to internal grounding screw Table 62 3x1mm2 power cable 8 connection system...

Page 214: ...5 2021 10 Connect grounding cable with ring terminal into internal grounding screw inside GasEye central unit enclosure if using GasEye customer cable 4 or into external grounding screw on GasEye encl...

Page 215: ...nd down arrows on controller panel WARNING All purging controller settings are pre defined by Airoptic and user is not allowed to change them 14 Start the purging gas flow into 6mm gas input pipe 14 a...

Page 216: ...ver enclosure 2 gas input length 3m with ATEX certified manometer 12 in between using 6mm tee connector Make sure that GasEye receiver gas inlets are not sealed with plugs 3 Install manifold control s...

Page 217: ...oller 4 Connect vent pressure and flow signal cable 11 into purging controller 6 through one of the M12 glands Other end of the cable connects into threaded gland on vent 8 Wire number Vent cable wire...

Page 218: ...are not sealed with plugs 6 Connect 3x1mm2 power cable 13 between 6500 type purging controller 6 through M16 gland and GasEye central unit 3 Length of the cable should be 20m Wire color GasEye centra...

Page 219: ...ntroller internal terminals designated as L and N into another ones of Enclosure power relay terminals Figure 213 Jumpers placement for powering the main supply switch in purge controller 8 Connect 3x...

Page 220: ...be at least 10m long and not longer than 50m to satisfy proper pressure flow conditions 10 Connect 6mm gas pipe 17 between GasEye transmitter enclosure 1 and GasEye central unit 3 This pipe should be...

Page 221: ...o not exceed system maximum input pressure of 2bar 16 Wait until rapid exchange LED on 6500 controller is lit blue purging process has started 17 After purging the GasEye will be powered up and enclos...

Page 222: ...ng of the 6500 controller This enclosure should be mounted in a way that does not block user access to the glands and display Enclosure must not be exposed to UV light sources and direct sunlight Encl...

Page 223: ...ions 05 2021 223 Manifold should be mounted near GasEye receiver using four kit included screws 1 4 20 316 stainless steel in a way that does not block user access to gas inlet and outlet and also to...

Page 224: ...tem After respective purging time there is no need to purge more so the solenoid valve is being closed and gas flows only through a needle valve which level of opening can be adjusted by the user afte...

Page 225: ...when pressurization is too low Those contacts can be used to generate additional alarms signals or switching To use it properly additional M12 stainless steel gland must be installed near the AUX con...

Page 226: ...nections with GasEye analyser that are powered other way than through the 6500 purge controller must be cut off when pressurization failure occurs to ensure safety WARNING All non intrinsically safe c...

Page 227: ...C External parts made of plastic should be cleaned with a damp cloth with the addition of antistatic fluids All metal parts of the system must be grounded System must not be exposed to UV light source...

Page 228: ...ible for performing the installation in accordance with these instructions and with the electromagnetic compatibility and safety regulations and standards applicable to the type of installation The de...

Page 229: ...h on or operate an analyzer with lid open Before opening the device wait at least two minutes after de energizing Make sure that externally powered signals are also be de energized For secure disconne...

Page 230: ...ld be cleaned with a damp cloth with the addition of antistatic fluids Enclosure should be installed in a way that prevents electrostatic charging in accordance with the instructions Maximum inlet pre...

Page 231: ...installation GasEye Cross Duct Operating instructions 05 2021 231 Overview of zone 2 and 22 purging system for GasEye Cross Duct Single Gas Figure 221 Overview of purging system installation with GasE...

Page 232: ...r vent pressure control Standard 2m 11 3x1 5mm2 cable power for GasEye switched by 5500 controller Standard 2m up to 30m 12 6mm gas pipe purging gas input into manifold Length is customer dependent cu...

Page 233: ...Manifold 6 6mm gas pipe 13 GasEye receiver enclosure 2 6mm gas pipe 14 GasEye receiver tube 2 6mm gas pipe 15 GasEye transmitter tube 1 6mm gas pipe 16 GasEye transmitter enclosure 1 6mm gas pipe 17...

Page 234: ...m installation 234 GasEye Cross Duct SG and MG Operating instructions 05 2021 Overview of zone 2 and 22 purging system of GasEye Cross Duct Multi Gas Figure 222 Overview of purging system installation...

Page 235: ...3x1 5mm2 cable power for GasEye switched by 5500 controller Standard 2m up to 30m 13 6mm gas pipe purging gas input into manifold Length is customer dependent customer must ensure pressure of at least...

Page 236: ...t ambient air Additionally purging gas pressure is measured through 1 4 gas pipe 11 connected to pressure control input on purging controller Technical parameters Power input Un 24VDC Power consumptio...

Page 237: ...re number Manifold control signal cable wire color 5500 controller terminal designation 1 Brown SV 2 Blue 3 Green Yellow Connect to grounding screw Table 65 Manifold control signal cable installation...

Page 238: ...llow Green Connect to internal grounding screw Table 67 2x1 5mm2 cable connection system 5500 9 Connect short 6mm pipe 14 between GasEye receiver enclosure and tube 2 10 Connect short 6mm pipe 16 betw...

Page 239: ...ding SET button and enter the password 0000 by pushing SET button Make sure that corresponding parameters on purging controller menu are set as follows before executing next step P1 pressure 0 7 mbar...

Page 240: ...ertified manometer 20 in between using 6mm tee connector Make sure that GasEye receiver gas inlets are not sealed with plugs 3 Install manifold control signal cable 10 into 5500 controller internal te...

Page 241: ...224 Grounding terminal Central Unit Multi Gas 7 Connect short 1x1 5mm2 wire between purging controller s internal terminals designated as and K1 NO 8 Connect 3x1 5mm2 cable 9 into purging controller...

Page 242: ...e executing next step P1 pressure 0 7 mbar 0 3 in H2O P2 pressure 1 3 mbar 0 52 in H2O P3 pressure 2 0 mbar 0 8 in H2O P4 pressure 10 mbar 4 0 in H2O Leakage HYST 0 5 mbar 0 2 in H2O Purging Time 7 mi...

Page 243: ...ll internal volume of enclosures to purge 0 016m3 vs 0 0131m3 for Single Gas 4 Purging time should be theoretically longer for Multi Gas systems due to volume difference Practically difference is not...

Page 244: ...e mounted near 5500 controller using four screws To do this enclosure lid must be removed Four M6 screws should be mounted through the enclosure holes Vent enclosure should be mounted in a way that do...

Page 245: ...IECEx Zone 2 and 22 purging system installation GasEye Cross Duct Operating instructions 05 2021 245 Figure 227 Mounting of the manifold...

Page 246: ...be adjusted by the user after purging special key is included in the kit This adjustment regulates average value of the gas flow If the needle valve is opened more the flow is greater and compensation...

Page 247: ...e switched on when pressurization is too low Those contacts can be used to generate additional alarms signals or switching To use it properly user must replace 24VDC 2 wire power cable with e g 5 wire...

Page 248: ...fe connections with GasEye analyser that are powered other way than through the 5500 purge controller must be cut off when pressurization failure occurs to ensure safety WARNING All non intrinsically...

Page 249: ...xternal parts made of plastic should be cleaned with a damp cloth with the addition of antistatic fluids All metal parts of the system must be grounded System must not be exposed to UV light sources a...

Page 250: ...ease remove the sensors and check visually the optical condition of windows It may occur that dust or powder layer builds up on their surface and lowers the transmission To remove the residuals apply...

Page 251: ...gnal selection for digital output 9301 DOUT DO2 Signal selection for digital output 9302 DOUT DO3 Signal selection for digital output 9303 DOUT DO4 Signal selection for digital output 9500 AOUT FORCE_...

Page 252: ...9C07 ALARM1 HYSTERESIS Alarm hysteresis value 9C10 ALARM2 ENABLE Alarm enable disable 9C11 ALARM2 AUTORESET_ENABLE Alarm autoreset enable disable 9C12 ALARM2 RESET Alarm manual reset 9C13 ALARM2 NORM...

Page 253: ...e 9C72 ALARM8 RESET Alarm manual reset 9C73 ALARM8 NORMAL_STATE Alarm normal state value 9C74 ALARM8 SIGNAL Alarm signal selection 9C75 ALARM8 OPERATOR Alarm mathematical operator 9C76 ALARM8 THRESHOL...

Page 254: ...ISSION 0203 LASER14 TRANSMISSION 0300 FIBER1 TRANSMISSION 0301 FIBER2 TRANSMISSION 0302 REMOTERX1 GAIN 0303 REMOTERX2 GAIN 0602 TEC0 THL_REF_AMP 0606 TEC0 AMB_TEMPERATURE 0612 TEC1 THL_REF_AMP 0616 TE...

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