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Tuttnauer 6671130, Руководство по эксплуатации и техническому обслуживанию


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MAN205-0195042EN Rev. A 

Aug. 2011 

Page 121 of 137 pages 

 
 

°C 

kPa 

°F 

psig 

psia 

°C 

kPa 

°F 

Psig 

psia 

135.1 

315.8 

275.2 

31.1 

45.8 

131.2 

280.0 

268.2 

25.9 

40.6 

135.2 

316.5 

275.4 

31.2 

45.9 

131.3 

280.8 

268.3 

26.0 

40.7 

135.3 

317.2 

275.5 

31.3 

46.0 

131.4 

281.7 

268.5 

26.2 

40.9 

135.4 

318.5 

275.7 

31.5 

46.2 

131.5 

282.6 

268.7 

26.3 

41.0 

135.5 

319.2 

275.9 

31.6 

46.3 

131.6 

283.4 

268.9 

26.4 

41.1 

135.6 

319.9 

276.1 

31.7 

46.4 

131.7 

284.3 

269.1 

26.5 

41.2 

135.7 

321.3 

276.2 

31.9 

46.6 

131.8 

285.1 

269.2 

26.7 

41.4 

135.8 

322.0 

276.4 

32.0 

46.7 

131.9 

286.0 

269.4 

26.8 

41.5 

135.9 

322.7 

276.6 

32.1 

46.8 

132.0 

286.8 

269.6 

26.9 

41.6 

136.0 

324.1 

276.8 

32.3 

47.0 

132.1 

287.7 

269.8 

27.0 

41.7 

136.1 

324.7 

277.0 

32.4 

47.1 

132.2 

288.5 

270.0 

27.1 

41.8 

136.2 

326.1 

277.2 

32.6 

47.3 

132.3 

289.4 

270.1 

27.3 

42.0 

136.3 

326.8 

277.3 

32.7 

47.4 

132.4 

290.2 

270.3 

27.4 

42.1 

136.4 

327.5 

277.5 

32.8 

47.5 

132.5 

291.1 

270.5 

27.5 

42.2 

136.5 

328.9 

277.7 

33.0 

47.7 

132.6 

291.9 

270.7 

27.6 

42.3 

136.6 

329.6 

277.9 

33.1 

47.8 

132.7 

292.8 

270.9 

27.8 

42.5 

136.7 

330.3 

278.1 

33.2 

47.9 

132.8 

293.6 

271.0 

27.9 

42.6 

136.8 

330.9 

278.2 

33.3 

48.0 

132.9 

294.5 

271.2 

28.0 

42.7 

136.9 

331.0 

278.4 

33.3 

48.0 

133.0 

295.3 

271.4 

28.1 

42.8 

137.0 

331.6 

278.6 

33.4 

48.1 

133.1 

296.2 

271.6 

28.3 

43.0 

137.1 

333.0 

278.8 

33.6 

48.3 

133.2 

297.1 

271.8 

28.4 

43.1 

137.2 

333.7 

279.0 

33.7 

48.4 

133.3 

297.9 

271.9 

28.5 

43.2 

137.3 

334.4 

279.1 

33.8 

48.5 

133.4 

298.8 

272.1 

28.6 

43.3 

137.4 

335.8 

279.3 

34.0 

48.7 

133.5 

299.7 

272.3 

28.8 

43.5 

137.5 

336.5 

279.5 

34.1 

48.8 

133.6 

300.6 

272.5 

28.9 

43.6 

137.6 

337.8 

279.7 

34.3 

49.0 

133.7 

301.5 

272.7 

29.0 

43.7 

137.7 

338.5 

279.9 

34.4 

49.1 

133.8 

302.4 

272.8 

29.2 

43.9 

137.8 

339.2 

280.0 

34.5 

49.2 

133.9 

303.3 

273.0 

29.3 

44.0 

137.9 

340.6 

280.2 

34.7 

49.4 

134.0 

304.2 

273.2 

29.4 

44.1 

138.0 

341.3 

280.4 

34.8 

49.5 

134.0 

305.4 

273.2 

29.6 

44.3 

138.1 

342.7 

280.6 

35.0 

49.7 

134.1 

306.1 

273.4 

29.7 

44.4 

138.2 

343.4 

280.8 

35.1 

49.8 

134.2 

307.5 

273.6 

29.9 

44.6 

138.3 

344.0 

280.9 

35.2 

49.9 

134.3 

308.2 

273.7 

30.0 

44.7 

138.4 

345.4 

281.1 

35.4 

50.1 

134.4 

308.9 

273.9 

30.1 

44.8 

138.5 

346.1 

281.3 

35.5 

50.2 

134.5 

310.3 

274.1 

30.3 

45.0 

138.6 

347.5 

281.5 

35.7 

50.4 

134.6 

311.0 

274.3 

30.4 

45.1 

138.7 

348.9 

281.7 

35.9 

50.6 

134.7 

311.6 

274.5 

30.5 

45.2 

138.8 

349.6 

281.8 

36.0 

50.7 

134.8 

313.0 

274.6 

30.7 

45.4 

138.9 

350.3 

282.0 

36.1 

50.8 

134.9 

313.7 

274.8 

30.8 

45.5 

139.0 

351.6 

282.2 

36.3 

51.0 

135.0 

314.4 

275.0 

30.9 

45.6 

Legend: 

psia 

─  absolute pressure in psi 

Psig 

─  gauge pressure in psi 

kPa 

─  absolute pressure in kilo-Pascal 

InHg 

─  pressure (vacuum) in inch-Mercury 

 

Содержание 6671130

Страница 1: ...erator Model 6671130 2VEP S N 1102058 Cat No MAN205 0195042EN Rev A Aug 2011 Tuttnauer Ltd Har Tuv Industrial Zone B P O Box 170 Beit Shemesh 99000 Israel Tel 972 2 9904611 Fax 972 2 9904730 Tuttnauer...

Страница 2: ...Web site http www tuttnauer com...

Страница 3: ...s 10 2 INSTALLATION 2 1 Environmental Conditions 11 2 2 Mounting 11 2 3 Preliminary Check 14 3 FUNCTIONAL DESCRIPTION 3 1 The Steam Generator 16 3 1 1 Generator Electrical Safety System 17 3 1 2 The W...

Страница 4: ...3 7 The Control System 31 Safety Interlock Devices 34 Electrical Control System Drawing 35 3 8 Water Quality 36 4 CONTROL AND MONITORING Control Panel CAT 2007 37 4 1 Description of panel CAT 2007 37...

Страница 5: ...ogram Descriptions 63 7 PREPARATION BEFORE STERILIZATION 70 7 1 Loading 71 7 2 Un loading 72 8 OPERATING INSTRUCTIONS 74 8 1 Failed Cycle 75 8 2 Aborting a Cycle 76 8 3 Switching to the Internal Steam...

Страница 6: ...9 8 Releasing the Vacuum Pump Rotor 100 9 9 Test Points Cat 2007 101 9 10 Calibration 102 9 10 1 Calibrating Temperature and Pressure 103 9 10 2 An Example of Temperature Calibration 105 9 11 Working...

Страница 7: ...rformed according to instructions in the Preventive and Periodical Maintenance paragraph Our obligation is limited to replacing the device or parts after our examination if within one year after the d...

Страница 8: ...NEVER start a new autoclave or a new steam generator before the safety licensing and authorization department has not approved it for use 2 All autoclave users must receive training in proper usage fr...

Страница 9: ...r strange noises 20 Perform maintenance operations as instructed 21 Notify the person in charge immediately of any deviation or risk of proper function of the device 22 It is strictly forbidden for an...

Страница 10: ...ssure and the oil system acts as a speed control system An adjustable restrictor controls the flow of oil from one side to the other side on each cylinder controlling the speed movement of the door Fo...

Страница 11: ...n The computerized control unit ensures a fully automatic operation through the entire cycle hence after setting the pre selected parameters and starting the operation no further operator intervention...

Страница 12: ...stop a cycle and close or open a door A programming mode which can be accessed by a code from the front panel only enables the technician to set up the system set and change a number of additional par...

Страница 13: ...ents and unauthorized use When emergency switch is activated the key must be used to allow the switch to return to the operating position Warning It is strictly forbidden for any person to enter the s...

Страница 14: ...ev A Aug 2011 Page 8 of 137 pages 1 2 Front Panel Legend 1 Pressure Gauges 2 Emergency STOP Switch 3 Operation Panel 4 Printer 5 Operating Switch 6 Steam Selector Switch 7 Chamber 8 Service Access Pan...

Страница 15: ...O 17665 1 2006 Validation and Routine Control 1 4 Specifications Product data Model 6671130 2VEP Chamber capacity 610 l Chamber dimensions W 660 mm 26 H 710 mm 28 D 1300 mm 51 External dimensions W 10...

Страница 16: ...tion Consult accompanying documents Caution Hot surface Caution Hot steam Protective earth Ground 1 6 Utility Labels Utility Specification Mineral Free Water 2 5 bar 30 70 psi Steam 3 5 4 5 bar 60 65...

Страница 17: ...toclave on a suitable level surface leaving adequate space around it for operation and service requirements Level the autoclave before connecting the utilities Utilities Connect the autoclave to the u...

Страница 18: ...4 6 that should be covered The drain system should be vented General drain outlet by a pipe Vacuum pump by a 1 pipe Steam Connect the building steam supply to the autoclave inlet by a pipe The steam s...

Страница 19: ...clave chamber If for any reason for cleaning maintenance or if something falls down it is necessary to enter the chamber the person must lock the system by pressing the emergency switch and take the k...

Страница 20: ...water manual inlet taps open Close the building manual steam inlet valve and turn OFF Building inlet using the ON OFF ON switch on the front panel Open the generator electric box switch ON the 3 Phas...

Страница 21: ...legs of the transfer carriage to equal the height of loading cart to rails in the sterilization chamber Turn ON the steam generator Check connection to steam generator Open the steam Manually test the...

Страница 22: ...to switch OFF the heating current in case of lack of water or low water level Use only distilled or mineral free water for the operation of the generator Caution It is strictly forbidden to use soft...

Страница 23: ...400 mm 400 mm 46 45 PS 24VDC 8 CR1 5 1 L1 3 L3 13 NO 5 L5 2 T2 4 T4 6 T6 14 NO A1 A2 Heater 2 KM2 3 1 L1 3 L3 13 NO 5 L5 2 T2 4 T4 6 T6 14 NO A1 A2 Heater 1 KM1 3 R L1 S L2 T L3 Power Heaters Water Fa...

Страница 24: ...ops the current to the water heaters When it senses water the GICAR controller restores current to the water heaters The short electrode HIGH level electrode controls the water pump When it senses wat...

Страница 25: ...m 400 mm Main Switch 42 41 40 39 38 37 36 35 46 45 44 43 TB4 1 PS 24VDC 8 NO CR1 5 1 L1 3 L3 13 NO 5 L5 2 T2 4 T4 6 T6 14 NO A1 A2 Heater 2 KM2 3 1 L1 3 L3 13 NO 5 L5 2 T2 4 T4 6 T6 14 NO A1 A2 Heater...

Страница 26: ...Rev No Drawing Prepared by Job No Approved by Scale Quant Job Drawing No Cat No Q C Quant Unit 01 ISO A3 Preparation By Description Date Rev No ECO Generator power electrical diagram for 2 sets of he...

Страница 27: ...R1 Water Pump Water Lamp CB3 4A T Heater 1 C1 A1 A2 L Steam Pressure TB1 Heaters Lamp Power TC1 D1 37 L CB4 4A T Pressure Cut off 33 32 NO Level Elec Low RL1 Q0 L1 Fault Alarm Q0 L2 2 TB3 TB3 PS 24VD...

Страница 28: ...ch on the front panel Air inlet valve 43 introduces filtered ambient air into the chamber at the end of the cycle to break the vacuum and enable the opening of the door Fast exhaust and vacuum valve 7...

Страница 29: ...duced to draw the gasket into the groove ensuring a smooth sliding of the door When the door is open this valve is operated but vacuum is not produced Mineral free water inlet valve 21 allows distille...

Страница 30: ...MAN205 0195042EN Rev A Aug 2011 Page 24 of 137 pages PIPING SYSTEM DRAWING...

Страница 31: ...n this manner each valve in the pair of valves operates opposite each other 2 Air operating and spring closing valves Air activated and spring return are fitted with two commands An opening command co...

Страница 32: ...MAN205 0195042EN Rev A Aug 2011 Page 26 of 137 pages PNEUMATIC CONTROL SYSTEM DRAWING...

Страница 33: ...8 psia Output span current 4 20mA Supply voltage 10V to 30V The autoclave is fitted with four pressure transducers for controlling monitoring 1 Chamber pressure control display and printout 2 Jacket p...

Страница 34: ...ooling fluid Two important goals are achieved by this action 1 It reduces the temperature of the fluids flowing through the pump therefore the scaling of parts is eliminated 2 The efficiency of the va...

Страница 35: ...nd connection elements Main power switch for the autoclave and switch for steam generator The power circuits of the steam generator are connected to the live terminals in the electric box at a three p...

Страница 36: ...KZM 0 6 3 2 Solid State Relay SSR 3 Contactor DILM12 4 Cat 2007 Controller In case of an interruption on any of the phases the overload protects the vacuum pump from damage by disconnecting the three...

Страница 37: ...DC maintains at least 3 temperature sensors PT100 and 3 pressure sensors 4 20mA All connections to the main board are via rigid connectors for quick and efficient dismantling Digital Inputs The digita...

Страница 38: ...e system allows the measurement range of the sensor to be set by external software via RS232 Measuring chamber pressure The display and printing scale are in kPa and psi units The measurement range is...

Страница 39: ...ptional according to the following specifications 2 Serial Ports for the connection of up to 2 command panels 1 Serial Port connected to an external PC computer RS232 485 1 Serial Port optional Serial...

Страница 40: ...terlocks schem ES1C01 0010 To Eliwell Electrode high water Sm L N SM R 1 2 GICAR DRLH GICAR Uri H 12 7 09 Safety Interlock 2 SI 2 24V From GICAR From Eliwell 24V 10 11 12 7 6 1 2 3 Power Supply Eliwel...

Страница 41: ...0 INPUT 11 INPUT 12 INPUT 13 INPUT 14 INPUT 15 INPUT 16 DIGITAL INPUTS GND GND GND 5V 5V 24V 24V 4 20mA Sensors 6 5 4 3 2 1 7 PT100 Sensors 3 2 1 4 5 6 ANL OUT ANL IN COMPUTER Limit door1 sw Float vac...

Страница 42: ...l 0 1 mg l Chloride Cl 2 mg l 0 1 mg l Phosphate P2O5 0 5 mg l 0 1 mg l Conductivity at 25 C 5 s cm 3 s cm pH value degree of acidity 5 to 7 5 5 to 7 Hardness ions of alkaline earth 0 02 mmol l 0 02 m...

Страница 43: ...MAN205 0195042EN Rev A Aug 2011 Page 37 of 137 pages 4 CONTROL AND MONITORING Control Panel CAT 2007...

Страница 44: ...ugh only one was operated 3 Command Keys F1 3 Functions 1 3 F1 F2 F3 These keys are found under the display The function to be performed is displayed above each key 10 Digit keys These keys are used f...

Страница 45: ...urned ON and an error message is displayed on the screen indicating the cause of the failure Press the STOP key to cancel the displayed message and switch off the FAIL light RUN FAIL LEDs The operatio...

Страница 46: ...st 3 characters define the Cycle no ranges from 1 12 8 characters define the cycle name The 5 final characters at the right end of the row are allocated for displaying the status of the autoclave or t...

Страница 47: ...he chamber and jacket pressure Third Row This row is used to display messages to the operator such as DOOR1 OPEN Fourth Row On the bottom row the names of the commanding keys appear Under the display...

Страница 48: ...more than 5 secs below the required sterilization temperature 09 High Temp This message is displayed fail indicator lights up and program is aborted If the temperature rises by 3 C 5 F above the requi...

Страница 49: ...est while the door is open Informative Messages Calibration This message appears on the panel during calibration Closing Door Wait When an automatic door is closing this message is displayed so that t...

Страница 50: ...the Ready screen from where all cycles can be started when relevant conditions are met If the system is ready the display appears as follows If the system is not ready it will not allow you to start a...

Страница 51: ...programs with double digits for program 10 or above both numbers are to be pressed within 2 seconds of each other For example to choose program 12 number 1 must be pressed and within 2 seconds number...

Страница 52: ...acuum pump water reservoir When the SETUP has been checked and the display is in the Stand By Ready mode press START to run the cycle the RUN LED lights up and the cycle is in progress At the end of t...

Страница 53: ...from output number 1 until 24 Testing of all the digital inputs should take a maximum time of 15 seconds for each input When the input is found in 0 it will show ON on the screen When the input is in...

Страница 54: ...OPTION key The right command key will be called In Out By pressing on this key the screen displays Code 3 Enter In Out Test Code 4 Enter the code 2 7 The screen will display the message Digital 1 On...

Страница 55: ...enter the number 4 the value is entered by pressing the three times and then the number 4 When a value is to be entered the right command key is ENTER If the value is entered via the digital key afte...

Страница 56: ...r min sec When entering the screen the hour value is underlined Press the UP DN keys to change this value Press ENTER the right command key to move on to the minute value Continue the process until th...

Страница 57: ...is 14 5psi For every 1000ft above sea level the atmospheric pressure drops 0 45psi and for every 1000ft below sea level the atmospheric pressure increases 0 45psi When a door of the autoclave is open...

Страница 58: ...eed to the next screen 4 Press the UP DN keys to change all parametric values Cycle Setup Parameters CODE 1 OR 11 PARAMETERS STE Temp Required sterilization temperature for the process Entry code 1 Re...

Страница 59: ...Mode Fast Ex 1 N A 2 Slow Ex waste 3 Slow Ex liquids 4 Cooling with compressed air 5 Cooling with water circulation 6 EndTemp Ending Temperature Exhaust Stage Defines the temperature at which the proc...

Страница 60: ...ds Maximum value 1800 seconds 30 minutes VacTime2 Waiting time for the remaining pulses For the remaining pulses following pulse no 1 in the pre vacuum stage after arriving at the VacDip2 stage there...

Страница 61: ...reate a vacuum If the value is defined over 100kPa the system will open the steam valve to the chamber until the desired pressure is reached Entry code 11 Resolution 5 kPa 1 psi Minimum value 100 kPa...

Страница 62: ...e different sensors that are entered into the chamber for control or validation In the Heating Stage the system will stop heating before entering Sterilization according to the STAY TIME value When th...

Страница 63: ...g or Closing the Doors Opening an Automatic Door While an automatic door is opening the message OPENING DOOR WAIT appears in the 3rd row Closing an Automatic Door While an automatic door is closing th...

Страница 64: ...cycle passes to the Exhaust stage it will display EXH TO 100K Display during the Heating Stage Display during the Sterilization Stage Display during the Drying Stage Help If at any stage there is a p...

Страница 65: ...ssure Sterilization temperature Sterilization time Summary of performed cycle and identification hints When the sterilization cycle begins the printer starts printing the above data After the prelimin...

Страница 66: ...ization H10 08 134 3 C 315 1k The time temperature and pressure during the heating stage H06 04 132 3 C 304 1k The time temperature and pressure during the heating stage H02 00 116 2 C 217 3k The time...

Страница 67: ...t mode characters printable with the printer ANK KanJi and bar code are outputs Turning power ON with the FEED IN signal kept low triggers the test print Caution Never disassemble the printer Failure...

Страница 68: ...recover from an error Smoke strange noises or smells erupt from the printer A piece of metal or any liquid touches the internal parts or slot of the printer Notes on treatment of thermal papers Store...

Страница 69: ...nd two test programs The test programs are pre set by the manufacturer in such a way that their parameters are not changeable Following are the names relevant programs with related temperatures of the...

Страница 70: ...ed in such a way that the fluctuation of pressure does not allow a drop below 1 kPa nor an increase over 3 kPa above the high limit of the Ste Temperature Fast exhaust is performed by rapidly discharg...

Страница 71: ...by more than 3 C The steam conditions are controlled in such a way that the fluctuation of pressure does not allow a drop below 1 kPa nor an increase over 3 kPa above the high limit of the Ste Temper...

Страница 72: ...by more than 3 C The steam conditions are controlled in such a way that the fluctuation of pressure does not allow a drop below 1 kPa nor an increase over 3 kPa above the high limit of the Ste Tempera...

Страница 73: ...urated steam conditions are controlled in such a way that the fluctuation of pressure does not allow a drop below 1 kPa nor an increase of 3 kPa above the high limit of the Ste Temperature Slow exhaus...

Страница 74: ...y that the fluctuation of pressure will not drop below 1 kPa not will it increase above 3 kPa above the high limit of the Ste Temperature Fast exhaust stage is performed by discharging rapidly the pre...

Страница 75: ...At the end of the cycle the unit printer will print PASS or FAIL on the tape printout In the event of test failure repeat the test In case of repeated test failure notify your authorized Tuttnauer te...

Страница 76: ...or paper wrap before placing the instrument There should be no direct contact between the carbon steel and the stainless steel trays 4 All instruments must be sterilized in an open position 5 Place a...

Страница 77: ...designed to slide smoothly off the carriage into the sterilization chamber The carriage moves on four heavy duty castors which are mounted on its base The two castors on the rear of the carriage are e...

Страница 78: ...n an area with minimum passing traffic to avoid the possibility of touching the hot load and without air movement air conditioning etc Do not touch the hot load Hot loads absorb moisture and may absor...

Страница 79: ...tem by pressing the emergency switch and take the key with him to prevent accidents and unauthorized use Warning It is strictly forbidden for any person to enter the service area behind the service ac...

Страница 80: ...erly See Operation Maintenance manual for starting and operating the steam generator 5 Power the autoclave by turning ON the main power switch 6 Observe the gauge and see that the generator reaches wo...

Страница 81: ...cle In case of failed cycle or manual stop by operator the two LED s RUN and FAIL are lit The reason for failure is displayed on the screen At the end of the cycle an interrupted sound is heard Press...

Страница 82: ...quence described above After aborting a cycle the front door only can be opened CAUTION DO NOT ATTEMPT TO OPEN THE DOOR UNTIL NOTIFIED THAT THE ABORT SEQUENCE IS COMPLETE IF THE CONTROLLER DOES NOT IN...

Страница 83: ...the 3 Phase circuit breaker with its Trip Coil and ensure all the other circuit breakers are ON 2 Observe the generator pressure gauge is at working pressure 4 5 bar 3 Turn OFF Building steam inlet an...

Страница 84: ...MAN205 0195042EN Rev A Aug 2011 Page 78 of 137 pages This page intentionally left blank...

Страница 85: ...qualified service personnel When servicing the autoclave and or opening any service panel disconnect the all electrical power supplies to the unit This is done by switching OFF the main power supply...

Страница 86: ...enerator for chips scratches cracks nicks or any other visible sign of damage User Weekly 1 Clean the cabinet and door parts the internal walls of the autoclave the shelves and the shelf rails with a...

Страница 87: ...ave does not operate idle 2 Verify sewage pipe is not clogged ensuring free drainage of sewage liquids It is important that sewage liquids do not overflow at the working site 3 Disassemble the steam t...

Страница 88: ...osing of all tightening bolts of the bronze strips Replace worn bolts if necessary on horizontal or vertical door 11 Check and verify tight closing of all tightening bolts of the door guide rail inclu...

Страница 89: ...ave and call for service Periodical Tests 1 Once a year calibrate and validate the autoclave 2 Periodical safety tests pressure vessel and electricity shall be performed by an Authorized Inspector at...

Страница 90: ...sistance should be at least 2 M The test is successful if there was no leakage 2 Protective Earth Impedance Test 1 Connect the grounding pin of the power cord plug to one pole of an Ohmmeter 2 Connect...

Страница 91: ...just water pressure ensure a free circulation of water 2 3 Circuit breaker trips because of overload or damage 2 3 Check and remove the overload or replace circuit 2 4 Upper electrode short circuited...

Страница 92: ...Door improperly closed gasket damaged or incorrectly seated on the groove 4 4 Close the door fix or replace the gasket 4 5 Leakage at the vacuum or exhaust piping 4 5 Check and tighten fitting joints...

Страница 93: ...pair or replace steam valve 8 3 Control system trouble 8 3 Replace control boards 9 The air inlet does not work 9 1 Air inlet valve clogged or damaged 9 1 Repair or replace air valve 9 2 Air filter cl...

Страница 94: ...the door gasket 13 2 Set the steam pressure 1 5 bar 13 3 The pressure to gasket pneumatic valve blocked or damaged 13 3 Fix or replace the pneumatic valve 13 4 The solenoid or pneumatic valves which c...

Страница 95: ...4 Insert a paper roll inside the printer Ensure the appropriate type of paper is used 15 5 Flat cable connection between control board and printer is not plugged in correctly 15 5 Plug in connection...

Страница 96: ...defective or blocked 2 2 The water inlet solenoid valve does not open 2 3 The circuit breaker in the water pump motor circuit trips OFF 2 4 The GICAR water level controller or the electrodes is defec...

Страница 97: ...3 2 Check the cause and switch ON the circuit breakers 3 3 Check and replace the defective electrode or GICAR controller 3 4 Check and replace the heater contactor 3 5 Replace the damaged heaters chec...

Страница 98: ...valves 2 6 Pump operating on wrong voltage 2 7 Pump housing damaged cracks 2 1 Fix water supply 2 2 Clean inlet strainer 2 3 Replace piping 2 4 Straighten or replace tube 2 5 Clean valves 2 6 Use rig...

Страница 99: ...5 mm 115 23OVAC Check armature windings for open shorts internal ground and commutator connections The windings should not be overheated black in color or have a burnt odor If the motor has any indica...

Страница 100: ...or assembly screws along with the green yellow wire 115V only Torque to 12 18 m lbs Perform Hi Pot Test as follows 1 The system conductors must be shorted together and all switches must be turned ON 2...

Страница 101: ...gulated however in order to adjust the steam pressure follow this procedure Operating Control Pressure Switch To set the pressure in which the heating elements turn OFF turn the bronze color knob Turn...

Страница 102: ...the electrode connections Note Mark the wires before removing them It is essential to return the correct wire to the correct electrode 3 Mark the electrodes before removing them 4 Remove the electrode...

Страница 103: ...re removing them It is essential to return the correct wire to the correct electrode 3 Remove the electrode 4 Insert a new electrode into their place 5 Set the height as per the drawing on the below a...

Страница 104: ...tor 1 Flush the water out of the steam generator then close the drain valve 2 Remove the heaters cover 3 Remove the wire connections from the heaters 4 Unscrew the heaters and remove them from the fro...

Страница 105: ...escape of steam and boiling water if the glass is broken Before replacing the glass water tube switch OFF the electrical power and release steam pressure from the vessel 1 Drain the water 2 Remove the...

Страница 106: ...e an irreversible damage to the pump 3 Further described is the way to proceed for restoring the normal operation of the pump a By means of a screwdriver rotate in clockwise direction the shaft of the...

Страница 107: ...Press TP5 Analog Input N 2 Cond Temp 2 TP6 Analog Input N 15 TP7 Analog Input N 3 Temp TP8 Analog Input N 16 TP9 Analog Input N 4 h electrode TP11 Analog Input N 5 l electrode TP13 Analog Input N 6 Pr...

Страница 108: ...measuring at the A D is void for values higher than 2400mV or lower than 100mV Even though the precision of the components of the circuit is 1 the acceptable deviation can reach 5 therefore calibrati...

Страница 109: ...is CLEAR and the right key is ENTER Pressing on either of these keys opens up the next screen 4 The values in all the following screens can only be changed via the UP DN keys When the correct value is...

Страница 110: ...ay be changed using the UP DN keys only After F3 is pressed when it is on the last value it moves to the next screen Press the middle button F2 to read the value of the sensor Press STOP to discontinu...

Страница 111: ...F2 2 Press CALIBRATION F2 3 The system will ask an entering code enter the code 4 Temperature 1 is displayed To change temp 1 enter the code and press ENTER F3 several numbers will appear on screen On...

Страница 112: ...electrical power to the autoclave and withdraw the key 3 Open the service access panel s and enter the service area and take the key with to prevent accidents and unauthorized use 4 Disconnect the do...

Страница 113: ...at the pre set pressure stop the operation of the generator decrease the pressure to atmospheric pressure and replace the safety valve with a new one 1 6 If the safety valve was replaced repeat step...

Страница 114: ...9 Readjust the pressure regulator to the original position Use the marking as mentioned above in Step 2 1 Warning It is strictly forbidden for any person to enter the service area behind the service...

Страница 115: ...n 4 Begin inserting the gasket into the groove by pressing it into the middle of the upper part of the groove Verify that the point of the glued end 1 the part of the silicon tube where the two ends m...

Страница 116: ...ch on the oil tank stick gauge 1 is visible If not visible top up oil SINCOPRIME 350 through the oil refilling connection 5 with oil hand pump connected by 1 8 thread connection until the notch is ali...

Страница 117: ...ck Valve Swing NPT St St CK 6 R ARM172 0022 Check Valve Swing 1 NPT St St CK 6 R ARM172 0007 Check Valve Spring Disk St St Mondeo CMV456 0054 Strainer chamber drain R CMT196 0004 Electrode Water Level...

Страница 118: ...p coil FAZ XAA 110 415VAC 212051 Moeller R ELE035 0012 Switch Rocker 16A ELE035 0135 Pushbutton mushroom KPMP2 10R key contact blocks with holder KCBH 02 ABB ELE035 0144 Power supply 90 264VAC Input 2...

Страница 119: ...water level NPT 175mm R HEA017 0009 Heating Element 208V 670 2 3000W PNE195 0024 Stop Valve Check Valve Cylinder ISO 50 oil reservoir PNE195 0029 Restrictor Air Elbow AS2200 FO2 S SMC PNE195 0034 Redu...

Страница 120: ...nter DPU 30 Seiko R THE002 0025 Paper Roll Printer DPU 30 THE003 0003 Sensor Temperature Silicon PT100 6X100 THE003 0004 Sensor Temperature PT100x2 6X100 THE005 0021 Switch Pressure 33133R 016 5151 00...

Страница 121: ...792 VI ASCO VLV170 0151 Valve Pressure Spring Operated Angle Body NC NPT St St 8290A793 VI ASCO VLV170 1022 Valve Pressure Operated NC 1 NPT Bronze E290A386 ASCO R VLV171 0019 Gasket Replacement Kit A...

Страница 122: ...2 Feed water cool heat exchanger 13 Feed water cool fast exhaust 14 Feed water to reservoir 15 feed water to vacuum pump ejector 16 Water outlet 17 Shut 18 Feed water to air detector 2 MINERAL FREE WA...

Страница 123: ...XHAUST 70 Exhaust from chamber 71 Exhaust to reservoir 72 Exhaust to drain 73 Fast exhaust 74 Slow exhaust 75 Exhaust to ejector to vacuum pump 76 Exhaust from heat exchanger 77 Exhaust from steam gen...

Страница 124: ...106 7 128 2 224 1 3 9 18 6 101 3 106 2 214 3 0 7 15 4 106 8 128 2 224 2 3 9 18 6 101 4 106 9 214 5 0 8 15 5 106 9 128 9 224 4 4 0 18 7 101 5 106 9 214 7 0 8 15 5 107 0 129 6 224 6 4 1 18 8 101 6 107 6...

Страница 125: ...5 22 2 117 6 184 1 243 7 12 0 26 7 112 1 153 8 233 8 7 6 22 3 117 7 184 8 243 9 12 1 26 8 112 2 154 4 234 0 7 7 22 4 117 8 184 8 244 0 12 1 26 8 112 3 154 4 234 1 7 7 22 4 117 9 185 5 244 2 12 2 26 9...

Страница 126: ...31 7 128 3 256 8 262 9 22 5 37 2 123 0 219 3 253 4 17 1 31 8 128 4 257 5 263 1 22 7 37 4 123 1 218 9 253 6 17 1 31 8 128 5 258 3 263 3 22 8 37 5 123 2 219 6 253 8 17 2 31 9 128 6 259 1 263 5 22 9 37 6...

Страница 127: ...5 3 271 4 28 1 42 8 137 0 331 6 278 6 33 4 48 1 133 1 296 2 271 6 28 3 43 0 137 1 333 0 278 8 33 6 48 3 133 2 297 1 271 8 28 4 43 1 137 2 333 7 279 0 33 7 48 4 133 3 297 9 271 9 28 5 43 2 137 3 334 4...

Страница 128: ...MAN205 0195042EN Rev A Aug 2011 Page 122 of 137 pages This page intentionally left blank...

Страница 129: ...MAN205 0195042EN Rev A Aug 2011 Page 123 of 137 pages XPCS MANUAL...

Страница 130: ...via RS232 or RS485 using PCS data exchange protocol Download Send data to the hardware target platform Upload Retrieve data from the hardware target platform Calibration adjusting analog input present...

Страница 131: ...XPCS Configuring the Program On XPCS main window press the Options button the Options Box opens Configuring Communication Settings In Port Number text box type serial port number connected to the PCS...

Страница 132: ...stored before PCS code downloading and restored after downloading is completed If Get and Set Parameters are checked when the program downloads all parameters will be stored before PCS code downloadin...

Страница 133: ...heck if COM Port is available 2 Detect modem 3 Dial a phone number 4 Wait for a connection establishment 5 Check if remote target platforms are connected If one of the tasks fails the program will abo...

Страница 134: ...Download window Calibration Window The calibration window will try to connect with the PCS Target platform The connection tasks are 8 Check if target is connected In the status bar Looking for machine...

Страница 135: ...isplay the calibration tool With this tool you can calibrate the selected analog input Description of the Calibration Tool Gain text box use it for manual inserting of the Gain value Offset text box u...

Страница 136: ...bout Gain and offset calculation see the user manual supplied with the PCS Target platform Pressing the Calculate button will calculate new Gain and Offset values The new values will be displayed in t...

Страница 137: ...is selected and the downloaded file type is ADMC compatible the program will upload all parameters of the current selected program e g 1 instruments The message Uploading Parameters will be displayed...

Страница 138: ...ss is completed the message Download Finished will be displayed on the status bar Note If an error occurs during download process the relevant error message will be displayed The message box with the...

Страница 139: ...e remote modem and the target platform is disconnected Fail Download Program Description This message may be displayed during download process when the program is trying to download the code file Reas...

Страница 140: ...other file If operation succeeds try to find what application is using the file and in the worst case restart the PC If the problem persists probably the files are damaged In this case try to replace...

Страница 141: ...fset value must be equal or less than The Offset value must be equal or greater than Description This message is displayed when the user is trying to download Gain and Offset by pressing the Download...

Страница 142: ...en the user presses the OK button in the Options window Reason Wrong Wait Loop value is inserted Tips Type numeric value in Wait Loop text box Illegal Autoclave Address Description This message is dis...

Страница 143: ...232 communication 4 Turn ON the modem 5 Turn ON the autoclave 6 The system is ready to be connected by modem A Comunication Port D Type 9 Female 5 9 4 8 3 7 2 6 1 Telephone Socket V90 56K MODEM PS 070...

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