Santana PS-10, Руководство по обслуживанию

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7A-24 MANUAL TRANSMISSION
3rd gear
9) Install the 3rd gear (59) on the main shaft with its needle
roller bearing and separator bush.
10) Attach the 3rd and 4th gear synchro nucleus (83) and
measure the separation between the two using calibrated
gauges (D).
Service limit:
0,190 mm
STD play:
0,075 ÷ 0,125 mm
83
59
D
2nd gear
11) Carry out the same verification as for 3rd gear.
Service limit:
0,190 mm
STD play:
0,075 ÷ 0,125 mm
1st gear
12) Assemble bearing bush (65), needle roller bearing,
supplementary bush and first gear (64).
13) Place this assembly on the 1st and 2nd gear synchro nucleus
(68) in its working position.
14) Use calibrated gauges (D) to measure the horizontal play
for the 1st gear.
Service limit:
0,190 mm
STD play:
0,075 ÷ 0,125 mm
68
65
D
64
D
84
85
86
87
5th gear
15) Install fitting washer (84), needle roller bearing, separator
bush and 5th gear (85).
16) Fit 5th gear synchro (86) and cone (87).
17) Measure the play between fitting washer (84) and gear using
calibrated gauges (D).
Service limit:
0,190 mm
STD play:
0,075 ÷ 0,125 mm