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ENGINE REPAIR 6A-107
1
st
piston ring (trapezoidal)
9) Check play between piston ring 1 and piston slit or groove
as follows:
• Install piston ring in the corresponding piston slit or groove
piston.
• Fit piston in a cylinder as shown. Piston ring 1 must come
out approximately one half by the upper part of cylinder
(13).
• In this position, measure play (X) using a thickness calliper.
Play must be within specifications.
Play between trapezoidal piston ring and slit or
groove:
0,103 ÷ 0,162 mm
PISTON
X
13
1º
POSITION OF THE PISTON AND TRAPEZOIDAL PISTON RING
ON A CYLINDER FOR CONFIRMATION OF LOOSENESS (X)
F
PISTON RING
Check distances between the piston rings extremes
10) Install piston ring to be checked on a cylinder as shown.
Piston ring must lodge in cylinder parallel to upper face of
the block .
11) Check distances between the extremes using a thickness
calliper (F). Distance must agree with specified values
Distance between piston rings extremes:
• 1
st
piston ring: 0,20 ÷ 0,35 mm
• 2
nd
piston ring: 0,30 ÷ 0,50 mm
• 3
rd
piston ring: 0,30 ÷ 0,55 mm
Connecting rods check
CAUTION:
Weight reduction of connecting rods by chipping out
material is strongly no recommended
1) Concerning connecting rods , noting the following remarks
• A same number engraved in body and cover mean good
matching between both.
• In cover, a letter engraved (o) or (x) means the diameter of
head chosed for installation while produced in the car
factory.
• In some cases, it can mean the installation order on the
engine. When replacing connecting rod mark on the new
one the installation order on the engine. This mark should
be made in the opposite side of half ball bearingsfixes .
• Connecting rods for replacements come with a diameter of
head of 60,341÷ 60,348 mm marked with the letter (O)
and the kind of weight marked with the number(33).
• Connecting rods must all belong to the same cathegory.
• Substitute all four connecting rods leven if there is only
one with defects; keep only the one weighing the same
than the ones supplied as spares.
35,460
35,490
35,570
35,595
32,010
32,020
* *
*
1,875
1,884
60,341
60,348
MAIN DATA OF CONNECTING ROD, BUSH AND
HALF BALL BEARINGS.
* Mesure Ø bush inside after revise with reamer.
* * Measure not measurement with bush installation.
Содержание PS-10
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Страница 53: ...BUMPERS FRONTHOODANDFRONTAL2 3 REAR BUMPER 1 Rear bumper 2 Side pad 3 Center pad 2 3 3 1 2 ...
Страница 57: ...BUMPERS FRONTHOODANDFRONTAL2 7 FRONTAL 1 Front Grille 2 Fender 3 Register Cover 4 Front Frame 3 4 2 1 ...
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Страница 123: ...WHEELS AND TIRES 3F 7 TIGHTENING TORQUE SPECIFICATIONS Wheel nuts 11 17 110 170 ELEMENT TORQUE Kg m Nm ...
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Страница 420: ...6C 38ENGINEFUELANDEMISSIONCONTROLSYSTEM CONNECTION DIAGRAM FROM CONTROL BOARD TO ENGINE COMPONENTS CONNECTOR A ...
Страница 422: ...6C 40ENGINEFUELANDEMISSIONCONTROLSYSTEM CONNECTIONS DIAGRAM FROM CONTROL UNIT TO VEHICLE COMPONENTS CONNECTOR B ...
Страница 447: ...TRANSMISSION 7 1 SECTION 7 TRANSMISSION CONTENTS GEARBOX 7A CLUTCH 7C TRANSFER BOX 7D FRONT AND REAR DIFFERENTIAL 7E 7 ...
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Страница 594: ...BODYSERVICE9 31 FRAME MAIN DIMENSIONS ...
Страница 595: ...9 32BODYSERVICE FRAME MAIN DIMENSIONS ...
Страница 601: ...ELECTRICAL DIAGRAMS ...
Страница 602: ...ELECTRICAL DIAGRAMS 2 ONLY COMMON RAIL POWER SUPPLY DIAGRAM ...
Страница 603: ...ELECTRICAL DIAGRAMS 3 ONLY COMMON RAIL ENGINE CONTROL SYSTEM ELECTRONIC FUEL INJECTION CONNECTOR A ...
Страница 604: ...ELECTRICAL DIAGRAMS 4 ONLY COMMON RAIL ENGINE CONTROL SYSTEM ELECTRONIC FUEL INJECTION CONNECTOR B ...
Страница 605: ...ELECTRICAL DIAGRAMS 5 ONLY COMMON RAIL STARTING HEATER VALVE DIAGRAM ...
Страница 606: ...ELECTRICAL DIAGRAMS 6 ONLY COMMON RAIL GLOW PLUG STARTING HEATER RELAY DIAGRAM ...
Страница 607: ...ELECTRICAL DIAGRAMS 7 ONLY COMMON RAIL FUEL FILTER SENSORS DIAGRAM ...
Страница 608: ...ELECTRICAL DIAGRAMS 8 ONLY COMMON RAIL DOUBLE STOP SWITCH ...
Страница 609: ...ELECTRICAL DIAGRAMS 9 ONLY COMMON RAIL FUEL PUMP ...
Страница 610: ...ELECTRICAL DIAGRAMS 10 ONLY COMMON RAIL DIAGNOSIS DIAGRAM ...
Страница 611: ...ELECTRICAL DIAGRAMS 11 ONLY COMMON RAIL A C DIAGRAM ...
Страница 612: ...ELECTRICAL DIAGRAMS 12 ONLY MECHANICAL INJECTION POWER SUPPLY DIAGRAM ...
Страница 613: ...ELECTRICAL DIAGRAMS 13 ONLY MECHANICAL INJECTION GLOW PLUG RELAY DIAGRAM ...
Страница 614: ...ELECTRICAL DIAGRAMS 14 ONLY MECHANICAL INJECTION INSTRUMENT PANEL ...
Страница 615: ...ELECTRICAL DIAGRAMS 15 ONLY MECHANICAL INJECTION COMBINATION METER DIAGRAM ...
Страница 616: ...ELECTRICAL DIAGRAMS 16 ONLY MECHANICAL INJECTION COOLING SYSTEM ...
Страница 617: ...ELECTRICAL DIAGRAMS 17 GENERAL DIAGRAMS HEADLAMP LEVELING SYSTEM DIAGRAM ...
Страница 618: ...ELECTRICAL DIAGRAMS 18 GENERAL DIAGRAMS REVERSE LAMP DIAGRAM ...
Страница 619: ...ELECTRICAL DIAGRAMS 19 GENERAL DIAGRAMS RADIO REAR WINDOW DEFOGGER ...
Страница 620: ...ELECTRICAL DIAGRAMS 20 GENERAL DIAGRAMS REAR DEMISTER STOP LAMP DIAGRAM ...
Страница 621: ...ELECTRICAL DIAGRAMS 21 GENERAL DIAGRAMS HORN DIAGRAM ...
Страница 622: ...ELECTRICAL DIAGRAMS 22 GENERAL DIAGRAMS TURN SIGNAL HAZARD LAMP DIAGRAM ...
Страница 623: ...ELECTRICAL DIAGRAMS 23 GENERAL DIAGRAMS LAMPS DIAGRAM ...
Страница 624: ...ELECTRICAL DIAGRAMS 24 GENERAL DIAGRAMS WASHER WIPER DIAGRAM ...
Страница 625: ...ELECTRICAL DIAGRAMS 25 GENERAL DIAGRAMS CHARGING SYSTEM DIAGRAM ...
Страница 626: ...Prepared by SANTANA MOTOR S A After Sales Service Department 1st Ed October 2002 Printed in Spain Printed October 2002 ...
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