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HES

User Manual

HART to Ethernet Gateway System

226-710-00A

September 2018

www.miinet.com

[91]

Moore Industries-International, Inc.

Diagnostics Help Improve Process Uptime

The HES is capable of collecting and transmitting diagnostics from multiple Smart HART
instruments to enable a more timely and effective analysis of a process (see figure 7.3).

The diagnostic data collected by the HES from connected devices is transmitted through
MODBUS/TCP or HART-IP over Ethernet to control systems, historians, etc. for predictive
analytics that permits scheduled preventative device maintenance, greatly reducing unplanned
or emergency process interruptions or shutdowns.

Figure 7.3. Use the HES to multiplex HART device data from up to 64 devices and
communicate with an asset management system.

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Содержание HES

Страница 1: ...YI D e m a n d M o o r e R e l i a b i l i t y All product names are registered trademarks of their respective companies User s Manual HES No 226 710 00A September 2018 HART to Ethernet Gateway System...

Страница 2: ...Europe Australia 16650 Schoenborn Street North Hills California 91343 6196 U S A Tel 818 894 7111 Fax 818 891 2816 E mail info miinet com TOLL FREE 1 800 999 2900 www miinet com 1 Lloyds Court Manor...

Страница 3: ...product systems described in this manual may be operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety i...

Страница 4: ...nfiguring the HES Ethernet Settings 15 Section 3 Wiring and Installation 23 Terminal Designations 23 Dimensions 24 Installation 25 Mounting 25 Electrical Connections 25 Installation Category 25 User C...

Страница 5: ...e Registers 66 Section 6 Operation and Maintenance 78 Operation 78 HES Status Information 78 Maintenance 88 Section 7 Application 89 Leveraging Existing Networks 89 HES Installation in Remote Oil Gas...

Страница 6: ...HART input Primary Master 1 HART Field Device with address 0 Normal mode 1 retry polling with command 3 additional status off Factory Default User Configuration for MODBUS Mapping By variable Compress...

Страница 7: ...thernet output supports up to four MODBUS TCP and four HART IP connections A built in web server provides quick and easy viewing of HES and device status HART field device variable data and its MODBUS...

Страница 8: ...host and supplied DTM Easy to use menus provide full configuration of HES HART channel communications and MODBUS data Webpage monitoring and status A built in web server in the HES provides quick and...

Страница 9: ...to become familiar with the different HART revisions and variables available in their HART field devices Understanding How the HES Retrieves and Stores HART Field Device Data HART Revisions HART fiel...

Страница 10: ...es to provide additional process diagnostic or status related information Device Variables are only available in HART 6 and 7 revision field devices and are read using HART Command 09 Each field devic...

Страница 11: ...Device Variables and each Device Variable Code from the specific field device need to be specified HART 7 Devices support HART Command 03 and Command 09 Using HART Command 03 the HES will read the Dyn...

Страница 12: ...HES User Manual HART to Ethernet Gateway System 226 710 00A September 2018 www miinet com 12 Moore Industries International Inc Figure 1 1 HES HART Status Variables webpage...

Страница 13: ...h2 Device 16 PV 33 FieldDevData Ch3 Device 1 PV thru 48 FieldDevData Ch3 Device 16 PV 49 FieldDevData Ch4 Device 1 PV thru 63 FieldDevData Ch4 Device 15 PV 64 FieldDevData Ch4 Device 15 PV 65 ch1 num...

Страница 14: ...rent or Device Variables 1 8 Variables Quality Stamps Status and Additional Status Information Configuration Data Serial number Tag HART revision Manufacture and Device Type Code EGU PV Upper Lower Ra...

Страница 15: ...ore NAC program then use the setup program to install the NAC Client The setup program may require you to upgrade certain Windows components before it will install Fixed Network Settings or DHCP To us...

Страница 16: ...the network the NAC Client will list them all 3 Either use the serial number to identify the HES or simply disconnect the network cable from the HES in question click Find All again and determine whic...

Страница 17: ...tem Testing your HES To test that your HES is operating properly you will need the following Table 2 1 Assembling the Necessary Equipment Device Specifications HART Load Resistor 250 1100 ohms Power S...

Страница 18: ...Ready and Channel 1 The front panel of the four channel HES has five LEDs Ready and Channels 1 4 Table 2 2 LED Meanings LED Color Description Ready RED Initializing on power up or Unit Fault GREEN Sy...

Страница 19: ...ource See Figure 2 3 for connecting your HART Field Device to the HES by using the HES to provide power to the HART Field Device Note that this method is only applicable to testing on Channel 1 of the...

Страница 20: ...3 using the HES TX terminal to power your HART field device or Figure 2 4 using an external power source to power your HART field device If everything is correct you should observe a green indication...

Страница 21: ...d observe the registers for Channel 1 You should be able to see status information for Channel 1 Device 1 similar to the Table 2 4 Table 2 4 Status Information for Channel 1 Device 1 Channel 1 Device...

Страница 22: ...ure 2 5 MODBUS Register Information If you have an HES with a single HART channel then your testing is now complete If you have an HES with four HART channels you can now proceed to test the remaining...

Страница 23: ...efer to the Safety Message Page Terminal Designations The following figures 3 1 3 4 are the terminal designation information for both the single and four channel HES Figure 3 1 Top Terminal Configurat...

Страница 24: ...3 Abbreviation Meaning TX Power for 2 Wire transmitter IN Positive input IN Negative input DC Positive power input DCC Negative power input GND Ground NOTE Terminal blocks can accommodate 14 22 AWG so...

Страница 25: ...dually configure each channel as either a Primary Secondary or Disabled Master Each channel supports up to 16 HART devices in digital multidrop mode or can support just one device in a standard point...

Страница 26: ...Some of Moore Industries instruments can be classified as receivers IPT2 IPX2 etc and some can be classified as transmitters TRX TRY etc while some are both a receiver and a transmitter SPA2 HIM etc Y...

Страница 27: ...national Inc Figure 3 6 Jumpers Access Located on the Bottom of the HES under a Sliding Panel Figure 3 7 A HES Jumper Configuration for Read Write Figure 3 7 B HES Jumper Configuration for Read Only N...

Страница 28: ...rnational Inc To check click on the HES System Settings in the HES DTM software upload the configuration select HES System Settings and scroll down see figure 3 8 Figure 3 8 View of Status of HES Netw...

Страница 29: ...Industries provides PACTware An FDT frame application such as PACTware is a PC program which interfaces with individual software modules for instrument operation This interface is regarded as the FDT...

Страница 30: ...all or update the Moore Industries DTMs Figure 4 1 PACTware Ready for MIIP DTM Installation Moore Industries MIIP DTM Installation To communicate with the HES you will need to install the MIIP DTM The...

Страница 31: ...ies International Inc To install simply locate file on the CD or download from the web site double click file and follow on screen instructions to install Once you have installed all the necessary DTM...

Страница 32: ...ation The HES comes default from the factory set to DHCP Configuring the HES for your local area network LAN is the first step in this process Our Network Address Configuration NAC Client software wil...

Страница 33: ...network settings boxes are disabled You cannot set the IP address subnet mask or gateway address manually if DHCP is enabled CAUTION The use of DHCP introduces the possibility of change or loss of IP...

Страница 34: ...re Industries International Inc To Change the Network Settings for a HES 1 Double click on the HES that you want to change This will open a second window where you can view and change all network sett...

Страница 35: ...essary DTMs on your system connected your HES to an Ethernet Network and you know the IP address of the HES use the NAC client for the IP you are now ready to launch the FDT frame application PACTware...

Страница 36: ...ystem 226 710 00A September 2018 www miinet com 36 Moore Industries International Inc 4 To be able to configure the HES you will need to set its IP address in the MIIP DTM a Right click on the MII MII...

Страница 37: ...www miinet com 37 Moore Industries International Inc 2 Enter the IP for the HES Click Apply a You have assigned the IP using the NAC client you want to use it to talk to the HES b Click Apply Add Devi...

Страница 38: ...HES User Manual HART to Ethernet Gateway System 226 710 00A September 2018 www miinet com 38 Moore Industries International Inc 2 Select Add Device 3 In the pop up window select HES...

Страница 39: ...rnet Gateway System 226 710 00A September 2018 www miinet com 39 Moore Industries International Inc Display HES Configuration 1 Right click on the HES and select Parameter 2 Right click on the HES sel...

Страница 40: ...oore Industries International Inc A green box will appear around the connection symbols showing the device is connected 3 Load the parameters from the device to see the current device settings a Right...

Страница 41: ...September 2018 www miinet com 41 Moore Industries International Inc 4 The HART Inputs screen will be displayed For HES Default Settings please refer to the HES Quick Start Guide Default values for ea...

Страница 42: ...Master or Disabled Choose Disabled when a channel has no devices hooked up to it or you want to disable the HART monitoring on that channel Operation o Acquire Additional Status off The field devices...

Страница 43: ...munication to the master Burst slot is enabled when the user selects Burst Mode Select the Device number in the pull down menu NOTE The HART field device needs to be configured for Burst with the same...

Страница 44: ...ll down list Polling Address This is the HART Polling Address as entered on the Channel Configuration screen It is read only on the Field Device Settings screen Polling Command Command 3 This is used...

Страница 45: ...ptember 2018 www miinet com 45 Moore Industries International Inc Configure Using Command 9 1 Select the number of Device Variables on the channel you are configuring 2 Enter Device Variable codes for...

Страница 46: ...ps to speed up configuration 1 Set up 1 device with your command settings 2 Go to the channel and device you want to copy the setting to and scroll to the bottom of the Device Setting 3 Select Copy HA...

Страница 47: ...particular device to the default configuration 1 Click on the channel then the HART Field Device Settings you want to change to default a Select the device you wish to default 2 Click on the Default B...

Страница 48: ...d to your device refer to Saving the Configuration File to the HES at the end of this section MODBUS Mapping Configuration Allows the mapping of the HART field device variables to MODBUS registers See...

Страница 49: ...5 2726 2727 2728 Var5 Integer fixed point Int Dev Vars 2777 2778 2779 2780 2781 2782 Var6 Integer fixed point Int Dev Vars 2831 2832 2833 2834 2835 2836 Var7 Integer fixed point Int Dev Vars 2885 2886...

Страница 50: ...r upon receiving invalid data Preset Value Use the Preset Value Box to add a custom value go to a pre defined value upon lost communication with the Field Device or upon receiving invalid data for exa...

Страница 51: ...e Industries International Inc HES System Settings Use the System Settings to add a Tag Descriptor or Message and to review Device Property information Scrolling down allows the user to see the curren...

Страница 52: ...d Device the HES is HART 7 compliant and has both Dynamic and Device Variables which can be read via MODBUS TCP HART IP or can be viewed on the HES webpage The HES allows users to map HES and field de...

Страница 53: ...com 53 Moore Industries International Inc Map the listed variable PV SV TV and QV to any of the HES Device Variables 1 74 in the pull down list When done click Apply Please remember to download to you...

Страница 54: ...ic device so they can be mapped as HES Dynamic Variables and can be viewed on the HES web page 1 Select HES Device Variable Mapping 2 Choose which device variable to edit 3 Select channel you want to...

Страница 55: ...P connections can be limited to just one This will ensure that there are not multiple unauthorized or undesired MODBUS TCP hosts polling the HES If only the web server pages or HART IP are going to be...

Страница 56: ...he new settings to your HES To save the configuration to the HES 1 When connected to the HES Right click on the HES 2 Select Store to Device 3 A window will appear while saving the configuration to th...

Страница 57: ...September 2018 www miinet com 57 Moore Industries International Inc Disconnect the HES To disconnect from the HES 1 Right click on the HES DTM 2 Choose Disconnect You can verify the new configuration...

Страница 58: ...HES HART data It also provides the MODBUS register locations for all the device status and data To view the web pages use any browser such as Chrome and put the IP address of the HES into the URL in...

Страница 59: ...HES User Manual HART to Ethernet Gateway System 226 710 00A September 2018 www miinet com 59 Moore Industries International Inc Figure 4 5 Home Page and HES System Information Web Page...

Страница 60: ...HES User Manual HART to Ethernet Gateway System 226 710 00A September 2018 www miinet com 60 Moore Industries International Inc Figure 4 6 System Status Registers 4 channel Web Page...

Страница 61: ...HES User Manual HART to Ethernet Gateway System 226 710 00A September 2018 www miinet com 61 Moore Industries International Inc Figure 4 7 Field Device HART Information Web Page...

Страница 62: ...HES User Manual HART to Ethernet Gateway System 226 710 00A September 2018 www miinet com 62 Moore Industries International Inc Figure 4 8 Field Device HART Variables 4 channel Web Page...

Страница 63: ...HES User Manual HART to Ethernet Gateway System 226 710 00A September 2018 www miinet com 63 Moore Industries International Inc Figure 4 9 Field Device HART Status Web Page...

Страница 64: ...HES User Manual HART to Ethernet Gateway System 226 710 00A September 2018 www miinet com 64 Moore Industries International Inc Figure 4 10 HES HART Status and Variables Web Page...

Страница 65: ...en there is lost communication with connected HART devices It is recommended that the user familiarize themselves with the following MODBUS register tables and most used register ranges HES MODBUS Reg...

Страница 66: ...Device Type PV1 SV1 TV1 MODBUS register b o g p The following variables can be found on the appropriate table below b MODBUS group base register g Device group size r Parameter size number of register...

Страница 67: ...t 6 5 2 1 14 For Ch1 Dev3 device position p 2 For Ch2 Dev4 device position p 6 4 1 9 For Ch4 Dev1 device position p 6 5 2 1 1 13 Variables b g r and o are provided in the tables below for every field...

Страница 68: ...nused device compression MODBUS register b o g p p 11 From Table 1 b 1 o 2 g 8 MODBUS register 1 2 8 11 91 3 Locate Float value of Device Variable 3 for HART Device 1 on Channel 4 Sorted by Variable T...

Страница 69: ...6 2 4 Device Variable 4 float32 Float Dev Vars 1025 16 2 6 Device Variable 5 float32 Float Dev Vars 1025 16 2 8 Device Variable 6 float32 Float Dev Vars 1025 16 2 10 Device Variable 7 float32 Float De...

Страница 70: ...Vars 3585 8 1 4 Device Variable 6 Quality unit8 Quality Dev Vars 3585 8 1 5 Device Variable 7 Quality unit8 Quality Dev Vars 3585 8 1 6 Device Variable 8 Quality unit8 Quality Dev Vars 3585 8 1 7 Sta...

Страница 71: ...0 SV Device Variable 2 float32 Float Dev Vars 1 8 2 2 TV Device Variable 3 float32 Float Dev Vars 1 8 2 4 QV Device Variable 4 float32 Float Dev Vars 1 8 2 6 Loop Current Device Variable 5 float32 Fl...

Страница 72: ...hange Counter unit16 Status 4097 32 1 3 Additional Device Status unit8 Status 4097 32 25 7 Field Device Configuration PV SV TV QV Units unit8 array Field Device Config 6145 32 2 0 Loop Current Units u...

Страница 73: ...float32 2 QV 9017 float32 2 Var1 9019 float32 2 Var2 9021 float32 2 Var3 9023 float32 2 Var4 9025 float32 2 Var5 9027 float32 2 Var6 9029 float32 2 Var7 9031 float32 2 Var8 Integer Data 9033 fixed po...

Страница 74: ...Quality 9062 unit8 1 Var6 Quality 9063 unit8 1 Var7 Quality 9064 unit8 1 Var8 Quality Status 9065 unit8 1 Last HART Command 9066 unit8 1 Response Code 9067 unit8 1 Field Device Status 9068 unit16 1 Co...

Страница 75: ...2 DV66 Number of field devices channel 1 is communicating with 9335 float32 2 DV67 Number of field devices channel 2 is configured to poll 9337 float32 2 DV68 Number of field devices channel 2 is com...

Страница 76: ...uration Error Summary 9514 Configuration Storage Error 9516 System Security Status 9566 Channel 1 Consolidated Status 9569 Channel 1 Detected Devices 9571 Channel 1 Devices Not Producing Data 9598 Cha...

Страница 77: ...ters 9901 through 9999 Register Type Parameter 9901 9902 u24 sn Serial Number upper byte lower word 9001 contains the upper byte 9002 contains the two lower bytes 9903 9904 9905 u8 maj u8 min u8 build...

Страница 78: ...d HES Status Information There is a wide range of status information available in the HES The types of information can be broadly grouped into system status and HART device status Most status data is...

Страница 79: ...T communication GREEN Channel OK and HART communication with all field devices RED GREEN Some but not all field devices responding to polling System Status Registers The HES has a wealth of diagnostic...

Страница 80: ...ot Producing Data The following tables 6 3 6 9 summarize each of the registers and actions required in the event of an error System Overall Table 6 3 MODBUS register 9501 Bit Name What it Means What t...

Страница 81: ...Storage Error Error detected in non volatile memory storage of configuration See Configuration Storage Error Register 8 Internal Error Indicates an HES internal fault Contact Moore Industries Customer...

Страница 82: ...urred after reconfiguring the user settings reconfigure again and power cycle the unit Otherwise contact Moore Industries Customer Support System Security Status Table 6 7 MODBUS register 9516 Bit Nam...

Страница 83: ...evices on this channel have responded to command 0 Check wiring device connections and field device configuration polling address 3 Partial HART Communications At least one of the devices on this chan...

Страница 84: ...e specified device Valid response to CMD 0 received If not set and device is supposed to be present check wiring device connections and field device configuration polling address 1 Device 2 is Present...

Страница 85: ...ot arrive in time Successfully polling CMD3 CMD9 or receiving the correct burst message in time will clear the bit If set check wiring device connections and field device configuration polling address...

Страница 86: ...1 Non PV Outside Limits A Device Variable not mapped to PV is beyond its operating limit N A 2 Loop Current Saturated The Loop Current has reached its upper or lower endpoint limit and cannot increase...

Страница 87: ...Consolidated Status register see IO Channel Registers 5 IO Channel 4 IO Channel 4 Consolidated Status register see IO Channel Registers 6 Extended Status Code Not Used Set to 0x00 7 Device Operating M...

Страница 88: ...00 Bad set if source device s Device Malfunction bit is set Maintenance Moore Industries suggests a check for terminal tightness and general unit condition every 6 8 months Always adhere to any site...

Страница 89: ...HES communicates with IIoT systems using MODBUS TCP or HART IP over Intranet or Internet to historians control or higher level systems Use the HES to interface with existing HART instruments and wiri...

Страница 90: ...rovides an easy to use connection to the DCS and the asset manager HART data is available for immediate use across the network with the ability to send HART data The HES provides read access to all HA...

Страница 91: ...ly and effective analysis of a process see figure 7 3 The diagnostic data collected by the HES from connected devices is transmitted through MODBUS TCP or HART IP over Ethernet to control systems hist...

Страница 92: ...igurable MODBUS Register map by variable or device User selectable Standard LSW Least Significant Word or Swapped MSW Most Significant Word 32 bit floats and 16 bit signed integers 0 3 decimal places...

Страница 93: ...System HART Single HART channel input that accepts digital input signals from 1 16 HART smart field devices 4HART Four HART channel inputs each accepting digital input signals from 1 16 HART smart fi...

Страница 94: ...and not to Buyer s customers or the users of Buyer s products unless Buyer is an engineering contractor in which case the policy shall extend to Buyer s immediate customer only This policy shall not...

Страница 95: ...s Up to 16 HART Devices Per HCS in Multi drop Mode Communicates with HART 5 6 7 compatible devices Monitor dynamic and diagnostic variables Can be set to monitor any or all instruments and or valves w...

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