Club Car CARRYALL 1 2000, Руководство по техническому обслуживанию и ремонту

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ACCELERATOR AND BRAKE PEDAL GROUP Pedal Group Disassembly and Assembly
Page 5-20 2000 Turf/Carryall Vehicle Maintenance and Service Manual
5
3. Remove the two hex head screws (20) attaching the potentiometer housing cover (Figure 5-15, Page
5-10) to the potentiometer and remove the cover.
4. Remove the bolt (8), locknut (10), and pivot support bearing (9) connecting the spring retainer (11) to
the pivot rod (6). (Figure 5-15, Page 5-10) .
5. Remove the hex head cap screw (4), two flat washers (5), and lock nut (7) from the accelerator pedal
and pivot rod assembly (6) (Figure 5-15, Page 5-10) .
6. Remove the bolt (8) and locknut (18) from the actuator lever (25) and pivot rod assembly (Figure 5-15,
Page 5-10) .
7. Remove the brake ratchet retaining nut (7) from the pivot rod assembly (6) (Figure 5-15, Page 5-10) .
8. Depress the brake pedal slightly and then slide the park brake ratchet (25) toward the end of the accel-
erator pivot rod (Figure 5-15, Page 5-10) . Rotate the ratchet towards the rear of the vehicle and
remove it from the pivot rod.
9. Hold the actuator lever (25) and accelerator pedal (1) in place and remove the accelerator pivot rod and
plastic washer (24) (Figure 5-15, Page 5-10) .
10. Pull accelerator pedal (1) (Figure 5-15, Page 5-10) out of vehicle from the top side of the floorboard.
11. Remove the four hex head cap screws (22), flat washers (19), and lock nuts (18) attaching the acceler-
ator pivot rod support (21) and potentiometer assembly (26) to the vehicle frame (Figure 5-15, Page 5-
10) , and remove the pivot rod support and the potentiometer assembly.
ACCELERATOR PEDAL INSTALLATION
Turf 2, Carryall 2 and 6 Electric Vehicles
1. Position the accelerator pivot rod support (21) and the potentiometer assembly (26) on the vehicle
frame and install the four hex head cap screws (22), flat washers (19), and lock nuts (18). Tighten the
nuts finger-tight
(Figure 5-15, Page 5-10) .
2. Insert the lower end of the accelerator pedal (1) through the floorboard and install the accelerator pivot
rod (6) through the uppermost hole in the pedal. Install the bolt (4), two washers (5), and nut (7)
through the lower hole in the pedal and through the pivot rod. Tighten the nut finger-tight. Install the
actuator lever (25)
(Figure 5-15, Page 5-10) on the pivot rod and position the pedal and actuator lever
on the rod so that about one-half of the total length of the pivot rod is protruding out of the actuator
lever.
3. Place the plastic washer (24) on the end of the accelerator pivot rod and align the pivot rod and washer
with the hole in the potentiometer housing (26), then insert the pivot rod through the potentiometer,
vehicle frame, and pivot rod support until the end of the pivot rod is flush with the outside surface of the
pivot rod support (21)
(Figure 5-15, Page 5-10) .
4. Rotate the potentiometer lever (25) clockwise until lever fork is at the two o’clock position (Figure 5-29,
Page 5-21) . The lever must be at approximately two o’clock in order for it to mate with the alignment pin
on the actuator lever.
• LIFT ONLY ONE END OF A VEHICLE AT A TIME. BEFORE LIFTING, LOCK THE BRAKES,
UNLOAD THE CARGO BED , AND CHOCK THE WHEELS THAT REMAIN ON THE FLOOR. USE A
SUITABLE LIFTING DEVICE (CHAIN HOIST OR HYDRAULIC FLOOR JACK) WITH 1000 LB. (454
KG.) MINIMUM LIFTING CAPACITY. DO NOT USE LIFTING DEVICE TO HOLD VEHICLE IN
RAISED POSITION. ALWAYS USE APPROVED JACK STANDS OF PROPER WEIGHT CAPACITY
TO SUPPORT THE VEHICLE.
WARNING