Club Car CARRYALL 1 2000, Руководство по техническому обслуживанию и ремонту

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REAR SUSPENSION Multi-Leaf Springs
Page 9-6 2000 Turf/Carryall Vehicle Maintenance and Service Manual
9
Removing the Multi-Leaf Springs, Continued:
9. Remove bolt (15) and locknut (2) attaching the leaf spring (12) to the rear shackle (1) (Figure 9-3, Page 9-4
or Figure 9-4, Page 9-5) .
10. Allow rear of leaf spring (12) to rest on the ground and remove the bolt (24) and locknut (25) attaching
the front of the spring to the vehicle frame (Figure 9-3, Page 9-4 or Figure 9-4, Page 9-5) . Remove
spring from vehicle.
11. Inspect the rubber bushings (4) and steel sleeves (3) in the spring eyes and replace them if they are
worn or damaged (Figure 9-3, Page 9-4 or Figure 9-4, Page 9-5) .
INSTALLING THE MULTI-LEAF SPRINGS
1. Install rubber bushings (4) and steel sleeves (3) into leaf spring eyes if bushings were removed (Figure
9-3, Page 9-4 or Figure 9-4, Page 9-5) .
2. Place front of leaf spring (12) into vehicle frame and insert bolt (24) through frame and leaf spring eye.
Install locknut (25) and tighten to 15 ft-lb (20.3 N·m) (Figure 9-3, Page 9-4 or Figure 9-4, Page 9-5) .
3. Align the other end of leaf spring with the holes in the spring shackles (1). Insert bolt (15) through leaf spring
eye and shackles. Install locknut (2) and tighten to 15 ft-lb (20.3 N·m). Lower transaxle onto leaf spring (12)
(Figure 9-3, Page 9-4 or Figure 9-4, Page 9-5) .
4. For vehicles with jounce bumpers:
4.1. Install spring retainer (22) and shock mount bracket (16) onto locating bolt at bottom center of
leaf-spring (Figure 9-3, Page 9-4) . See preceding NOTE.
4.2. Position jounce bumper mount (20) with spacer (21) onto axle tube. Install U-bolt (11), flat wash-
ers (13) (if present) and locknuts (14). Tighten U-bolt to 25 ft-lb (34 N·m) (Figure 9-3, Page 9-4) .
5. For vehicles without jounce bumpers:
5.1. Install shock mount bracket (16) onto locating bolt at bottom center of leaf-spring (Figure 9-4,
Page 9-5) . See preceding NOTE.
5.2. Install U-bolt (11) and locknuts (14). Tighten U-bolt to 25 ft-lb (34 N·m) (Figure 9-4, Page 9-5) .
6. Install shock absorber. See Page 9-2 .
• WHEN INSTALLING REAR LEAF SPRINGS, MAKE SURE THAT BOTH SPRINGS HAVE
IDENTICAL PART NUMBERS.
• WHEN PLACING TRANSAXLE ON SPRING, BE SURE TO POSITION LOCATING BOLT ON THE
SPRING IN THE LOCATING HOLE IN THE TRANSAXLE SADDLE (23)
(FIGURE 9-3, PAGE 9-4) .
• WHEN INSTALLING SHOCK ABSORBERS, MAKE SURE REAR SHOCKS HAVE IDENTICAL
PART NUMBERS.
NOTE
CAUTION
NOTE