Club Car CARRYALL 1 2000, Руководство по техническому обслуживанию и ремонту

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BODY AND TRIM Front Body
2000 Turf/Carryall Vehicle Maintenance and Service Manual Page 4-3
4
SMALL SCRATCHES THAT CANNOT BE BUFFED OUT
1. Thoroughly clean the affected area and then dry.
2. Using 240 grit or finer sandpaper, lightly sand scratch to feather edges. Finish sand scratch with 320
grit or finer paper to remove gloss from surface. Sand as little body surface as possible beyond scratch.
3. Using the brush provided with the touch-up paint (available from Club Car Service Parts, see color
chart below), apply paint to the scratch. Multiple layers of paint may be required to fill the scratch.
4. Allow paint to dry completely (approximately 10 - 20 minutes), then lightly buff the imperfection.
5. Apply wax to the entire body part to restore luster and weather protection.
GOUGES, PUNCTURES, TEARS, LARGE SCRATCHES, AND ABRASIONS
Touch-up is not recommended. Replace the entire body part or have it repaired by a professional paint and
body repair shop with experience repairing TPO bodies.
FRONT BODY
Read DANGER and WARNING on page 4-1.
FRONT BODY REMOVAL
1. Remove screws (8) and locknuts (9) and lift front bumper (6) from vehicle frame (Figure 4-1, Page 4-4) .
1.1. Turf 1 and Carryall 1 vehicles: Remove blind rivets (10) (Figure 4-1, Page 4-4).
2. Vehicles equipped with a heavy-duty front bumper (1) (Figure 4-1, Page 4-4):
2.1. Remove the two carriage bolts (5), locknuts (3) and spacers (4) from the heavy-duty bumper
mounting positions located on both sides of the front body (Figure 4-1, Page 4-4).
2.2. Remove carriage bolts (2) and locknuts (3) from the heavy-duty bumper support braces and
remove bumper (Figure 4-1, Page 4-4).
• BE CAREFUL NOT TO SAND COMPLETELY THROUGH THE FINISH TO THE BODY MATERIAL.
IF THE FINISH IS SANDED THROUGH AND THE THERMO PLASTIC OLEFIN (TPO) BODY
MATERIAL IS EXPOSED, REFER TO GOUGES, PUNCTURES, TEARS, LARGE SCRATCHES
AND ABRASIONS ON PAGE 4-3.
COLOR CCI P/N
Beige 101997201
White 101997202
Red 101997203
Gray 101997204
Dark Gray 101997205
Royal Blue (Pacific Blue) 101997206
Black 101997207
Dark Green 101997209
Classic Blue (Navy) 101997211
Burgundy 101997212
CAUTION