Club Car CARRYALL 1 2000, Руководство по техническому обслуживанию и ремонту

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BODY AND TRIM Tilt Bed – Turf 1, 2, Carryall 1, 2 and 2 Plus
2000 Turf/Carryall Vehicle Maintenance and Service Manual Page 4-5
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3. Tighten screws (18) holding front body trim against front body to 17 in-lb (1.9 N·m) (Figure 4-1, Page
4-4).
4. For vehicles equipped with headlights:
4.1. Reconnect the light wiring harness to the headlight assemblies.
5. For vehicles equipped with a heavy-duty front bumper:
5.1. Install two carriage bolts (2) and locknuts (3) from the heavy-duty front bumper support braces
and install bumper (1). Tighten bolts to 65 in-lb (7.3 N·m) (Figure 4-1, Page 4-4).
5.2. Install two carriage bolts (5), spacers (4), and locknuts (3) into heavy-duty bumper mounting posi-
tions located on sides of front body (12). Tighten bolts to 65 in-lb (7.3 N·m) (Figure 4-1, Page 4-
4).
6. For Turf 1 and Carryall 1 vehicles, install two push type blind rivets (10) that secure lower front body to
frame (Figure 4-1, Page 4-4),
7. Install front bumper onto vehicle and install screws (8) and locknuts (9). Tighten to 65 in-lb (7.3 N·m)
(Figure 4-1, Page 4-4).
TILT BED – TURF 1, 2, CARRYALL 1, 2 AND 2 PLUS
TILT BED REMOVAL
For Turf 6 and Carryall 6 Flat Bed Removal, see Page 4-7.
1. Turf 2, Carryall 2 and 2 Plus Only: Raise bed and secure prop rod (17) in prop rod track (18). Hold
bed securely in an upright position. Remove cotter pin (23) and flat washer (22) from top end of prop
rod where prop rod attaches to bed. Remove prop rod (17) from bed and place prop rod between prop
rod track (18) and rear body panel. Lower bed onto vehicle frame (Figure 4-2, Page 4-6) .
2. Remove two locknuts (10) from left and right tilt bed hinge assemblies (3) (Figure 4-2, Page 4-6) .
3. Apply slight upward pressure (by hand) on the rear of the bed to relieve pressure on the hinges and
remove the hinge bolts (9) from the hinge assemblies (Figure 4-2, Page 4-6) .
4. Raise rear edge of bed approximately 6 inches (15.2 cm) and pull bed assembly toward rear of vehicle
approximately 3 inches (7.6 cm) to release bed latch assembly (2) from latch plate (1) (Figure 4-2,
Page 4-6) .
5. Lift bed from vehicle.
• IF INSTALLING A NEW FRONT BODY, TWO 5/16 INCH HOLES MUST BE DRILLED AFTER THE
BODY HAS BEEN PLACED ON THE VEHICLE. USE THE BODY TRIM (13) AS A GUIDE FOR
DRILLING THE HOLES
(FIGURE 4-1, PAGE 4-4) .
• TILT BED REMOVAL AND INSTALLATION WILL BE EASIER WITH A HELPER.
NOTE
NOTE