Club Car CARRYALL 1 2000, Руководство по техническому обслуживанию и ремонту

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ACCELERATOR AND BRAKE PEDAL GROUP Pedal Group Adjustment
Page 5-8 2000 Turf/Carryall Vehicle Maintenance and Service Manual
5
6. ADJUST THE ACTUATOR LEVER
• Adjust the Actuator Lever – Turf 2, Carryall 2 and 6 Electric Vehicles:
6.1. Connect Calibration Test Module (CTM) (Club Car Part No. 1018871-01) (Figure 5-12, Page 5-8)
to vehicle.
6.1.1. Disconnect three-pin connector to potentiometer from wire harness as shown (Figure 5-15,
Page 5-10) .
6.1.2. Connect the three-pin plug of the CTM to the three-pin connector from the potentiometer
(Figure 5-12, Page 5-8) and (Figure 5-13, Page 5-8). See following NOTE .
6.1.3. Disconnect the green/white wire from the potentiometer housing assembly (Figure 5-13,
Page 5-8) at the Forward and Reverse Limit Switch No. 1.
6.1.4. Connect the green/white wire from the potentiometer housing to the green lead from the
CTM (Figure 5-12, Page 5-8) .
6.1.5. If it is not already disconnected, disconnect the 6 gauge red wire from the positive (+) post
of battery No. 1. Connect the CTM alligator clip to the end of the 6 gauge red wire.
6.2. Reposition and clamp the Accelerator Pedal Adjustment tool on the accelerator pedal with the
end marked micro break point toward the floorboard, then depress the pedal until the end of the
tool rests against the floorboard (pedal height should be 4-5/8 inches) (11.7 cm). Use a rubber
strap to hold the pedal in depressed position and proceed to step 6.3.
(Figure 5-16, Page 5-11) .
• AN ADAPTER PLUG ASSEMBLY (CLUB CAR PART NO. 1018945-01) IS AVAILABLE FOR USE
ON VEHICLES WITH A THREE-PIN, TRIANGULAR-SHAPED PLUG AT THE POTENTIOMETER.
Figure 5-12 Calibration Test Module Figure 5-13 Three Wire Connector to Potentiometer
NOTE
Club Car
R
CALIBRATION & TEST MODULE
INSTRUCTIONS
SPEED CONTROL
PEDAL CIRCUIT
TEST
POT CALIBRATION: SET MODE SWITCH TO "POT".
CHECK INTERNAL 4.30
± .03 VOLT SIGNAL BY PRESSING "TEST" BUTTON.
CONNECT TEST SOCKET TO POT PLUG, CONNECT GREEN LEAD TO GREEN/
WHITE POT LIMIT SWITCH LEAD, CONNECT BLUE LEAD TO BATTERY
POSITIVE. ILLUMINATION OF THE L.E.D. INDICATES A CLOSED
PEDAL LIMIT SWITCH, READ THE POTENTIOMETER SET VOLTAGE FROM THE
L.C.D. DISPLAY. SEE SERVICE MANUAL FOR ADJUSTMENT PROCEDURE.
SET POWER SWITCH
TO "ON".
SPEED SENSOR TEST: SET MODE SWITCH TO "SSAM", CONNECT TEST
SOCKET TO MOTOR SPEED SENSOR PLUG, ROTATE MOTOR. L.E.D. SHOULD
PULSE ON AND OFF INDICATING SPEED SENSOR IS FUNCTIONAL.
SEE OPERATING INSTRUCTIONS FOR MORE DETAIL
POWER
ON
OFF
MODE
SSAM
POT
LCD DISPLAY
WINDOW
UPPER CALIBRATION
SCREW
ALLIGATOR CLIP
(NO. 18 WHITE WIRE)
THREE-WIRE PLUG
MALE TERMINAL
(NO. 18 GREEN
WIRE)
LOWER CALIBRATION
SCREW (CALIBRATION
SCREWS ARE UNDER
DECAL AT TARGET POINTS)
LED
DISPLAY
TEST
BUTTON
ADAPTER PLUG
ASSEMBLY
WIRE HARNESS TO
THE F&R SWITCH
THREE-PIN CONNECTOR
TO POTENTIOMETER
GREEN/WHITE WIRE
FROM POTENTIOMETER