Club Car CARRYALL 1 2000, Руководство по техническому обслуживанию и ремонту

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ACCELERATOR AND BRAKE PEDAL GROUP Pedal Group Disassembly and Assembly
2000 Turf/Carryall Vehicle Maintenance and Service Manual Page 5-13
5
or are damaged, they must be replaced with new ones before installing pedal assembly ( Figure
5-23, Page 5-15 or Figure 5-24, Page 5-16).
3.2. Remove shoulder bolts (16) and nuts (15) then disconnect the rod(s) (14 and 36) from the pedal
shaft ( Figure 5-23, Page 5-15 or Figure 5-24, Page 5-16). NOTE: Four-wheel brake vehicles
have two rod lock nuts .
3.3. Remove the nut (25) and brake stop (24) (Figure 5-23, Page 5-15 or Figure 5-24, Page 5-16) .
3.4. Lift the pedal assembly (10) through the floorboard (Figure 5-23, Page 5-15 or Figure 5-24,
Page 5-16) .
BRAKE PEDAL INSTALLATION
1. From the top side of the floorboard, insert the brake pedal weldment assembly (10) (Figure 5-23,
Page 5-15 or Figure 5-24, Page 5-16) through the opening in the floor as shown (Figure 5-25, Page
5-17) and install the pedal stop (24) (Figure 5-23, Page 5-15 or Figure 5-24, Page 5-16) on the weld-
ment.
2. Attach the equalizer rod(s) (14 and 36) to the brake pedal weldment assembly (10) as shown (Figure
5-23, Page 5-15 or Figure 5-24, Page 5-16) . Tighten to 17 in-lb (23 N·m).
• On two-wheel brake vehicles, the equalizer rod is secured to the left (driver side) channel on the brake
pedal weldment.
• For Turf 2 and Carryall 2 vehicles with four-wheel brakes and Carryall 2 Plus vehicles, there are two
equalizer rods. The long rod (21-1/4 inches) is secured to the left (driver side) channel, and the short
rod (9-1/4 inches) is secured to the right (passenger side) channel on the brake pedal weldment.
• On Turf 6 and Carryall 6 vehicles, there are two equalizer rods. The long rod (42-1/4 inches) is secured
to the left (driver side) channel on the brake pedal weldment, and the short rod (9-1/4 inches) is
secured to the right (passenger side) channel on the brake pedal weldment.
3. Position and attach brake pedal assembly and mounting blocks (26) to vehicle frame as shown. Tighten
the bolts and nuts to 50 in-lb (6.5 N·m) (Figure 5-23, Page 5-15 or Figure 5-24, Page 5-16) .
4. Adjust brake pedal height to 6 inches (15.2 cm) (Figure 5-21, Page 5-13) .
5. Tighten nut (25) on brake stop (24) to 8 ft-lb (9.5 N·m) (Figure 5-23, Page 5-15 or Figure 5-24, Page
5-16).
6. Tighten the jam nut (3) while holding the adjustment nut (2) in the correct position on the equalizer rod so
brake pedal free-play is 1/4 to 1/2 inch (6.35 to 12.7 mm) (Figure 5-22, Page 5-14). See following
NOTE.
Figure 5-21 Pedal Position
PA
RK
STOP
1 2
3
4
5
6
7
8
9
10 11
12
CORRECT PEDAL
POSITION IS 6
INCHES (15.2 CM )
FROM FLOORMAT
TO BACK OF
BRAKE PEDAL