Club Car CARRYALL 1 2000, Руководство по техническому обслуживанию и ремонту

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ACCELERATOR AND BRAKE PEDAL GROUP Pedal Group Disassembly and Assembly
2000 Turf/Carryall Vehicle Maintenance and Service Manual Page 5-19
5
5. Tighten the four bolts (22) (Figure 5-14, Page 5-9) attaching the pivot rod supports to the frame to 75
in-lb (8.5 N·m).
6. Install the ball stud (8) through the pivot rod. Using needle-nose pliers, install the pivot support bearing
(9) and the spring retainer (11) onto the ball stud. Secure these parts with the nut (10) (Figure 5-14,
Page 5-9) . Tighten the nut to 50 in-lb (5.7 N·m).
7. Depress the brake pedal slightly, and with the park brake ratchet oriented so that the tip of the ratchet is
pointed toward the rear of vehicle, slide the ratchet onto the pivot rod (do not slide the ratchet onto the
pivot rod splines). Release the brake pedal and allow the ratchet to rotate until its tip is pointed down-
ward
(Figure 5-28, Page 5-21) . The ratchet should now rotate freely on the rod.
8. Rotate the ratchet clockwise until it touches the park brake pawl, then slide the ratchet onto the splines
of the pivot rod (it may be necessary to push the pivot rod toward the driver side of the vehicle to make
the splines accessible). The ratchet may have to be rotated counterclockwise slightly to align the
splines.
9. Move the pivot rod back toward the driver side of the vehicle and line up the scribed match marks on
the pivot rod and ratchet. Rotate the pivot rod back and forth slightly to align the splines and slide the
ratchet onto the splines.
10. Install the nylon lock nut (7) on the pivot rod and tighten the nut to 18 ft-lb (24 N·m) (Figure 5-14, Page
5-9) .
11. Install the accelerator rod assembly (17, 25, and 24) (Figure 5-14, Page 5-9) .
12. Adjust the accelerator pedal height. See following NOTE.
13. Adjust the accelerator rod. See following NOTE.
ACCELERATOR PEDAL REMOVAL
Turf 2, Carryall 2 and 6 Electric Vehicles
1. Make sure the key switch is OFF and that the Forward/Reverse Switch is in NEUTRAL, then disconnect
the batteries as shown (Figure 1-2, Page 1-3) . See following CAUTION.
2. Place chocks under the rear wheels and lift the front end of the vehicle with a chain hoist or floor jack.
Place jack stands under the front cross tube of the vehicle frame and lower the vehicle onto the jack
stands. See following WARNING.
• THE PROCEDURE FOR ADJUSTING ACCELERATOR PEDAL HEIGHT IS ON PAGE 5-5.
• THE PROCEDURE FOR ADJUSTING THE ACCELERATOR ROD IS ON PAGE 5-6 FOR
GASOLINE VEHICLES, OR PAGE 5-7 FOR ELECTRIC TURF 1 AND CARRYALL 1 VEHICLES.
• DISCHARGE CONTROLLER ON POWERDRIVE SYSTEM 48 VEHICLES PER INSTRUCTIONS IN
WARNING ON PAGE 1-3.
NOTE
NOTE
CAUTION