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P1890E-EN_2017-06_17BP-BIVZ.fm, 25.08.2017

P1890E/EN 2017-06

Contents

Safety

1.1

Warnings and notes..................................................................................................... 7

1.2

Basic requirements for safe working practices ............................................................ 8

1.3

Operator training ......................................................................................................... 8

1.4

Personal protective equipment.................................................................................... 8

1.5

Designated use ........................................................................................................... 9

1.6

Codes and standards .................................................................................................. 9

1.7

Noise and vibration...................................................................................................... 9

Scope of supply, transport and storage

2.1

Items supplied ........................................................................................................... 10

2.2

Transport ................................................................................................................... 10

2.3

Storage...................................................................................................................... 10

Product description

3.1

General description ................................................................................................... 11

3.2

Operation and functional elements............................................................................ 12

Accessories

Before initial operation

5.1

Setting up tool holder ................................................................................................ 18

5.2

Ambient conditions .................................................................................................... 18

5.3

Charging the battery pack ......................................................................................... 18

5.4

Changing the LMC ............................................................................................... 19

5.5

Changing the screw inserts ....................................................................................... 20

First Operation

6.1

Carrying out the rundown .......................................................................................... 20

6.2

Operating status ........................................................................................................ 20

LCD display

7.1

Result display ............................................................................................................ 21

7.2

Status display ............................................................................................................ 22

7.3

Operating menu......................................................................................................... 25

7.4

System error messages ........................................................................................... 36

Maintenance

8.1

Cleaning instructions ................................................................................................. 39

8.2

Service schedule ....................................................................................................... 39

8.3

Lubricants.................................................................................................................. 40

8.4

Disassembling gear................................................................................................... 40

Troubleshooting

9.1

Reset Tool ................................................................................................................. 48

Содержание 17BP

Страница 1: ...17BP Cordless EC tool Instruction Manual P1890E EN 2017 06...

Страница 2: ...e or to a data carrier whether electronic mechanical opti cal or otherwise without the express permission of Apex Tool Group Nomenclature 17 B P B Q Series Tool version 17 LiveWire 1 L LiveWire 2 Ener...

Страница 3: ...n 11 3 1 General description 11 3 2 Operation and functional elements 12 4 Accessories 17 5 Before initial operation 18 5 1 Setting up tool holder 18 5 2 Ambient conditions 18 5 3 Charging the battery...

Страница 4: ...e parts 49 10 1 Gear 50 10 2 Tool holder optional 52 10 3 Fixture order list 53 11 Technical data 54 11 1 Dimensions in mm 54 11 2 Dimensions of tool holder optional 56 11 3 Performance Data 57 11 4 E...

Страница 5: ...rsonal protec tion equipment such as a dust mask non slip gloves a hard hat or ear protectors will reduce the risk of injuries b Avoid unintentional start ups Make sure the elec tric tool is switched...

Страница 6: ...ques e For applications of the tool in limited spaces and torques over 4 Nm straight tools 10 Nm pistol type tools 60 Nm angle tools always use a reaction bar Never rest your hand on the reaction bar...

Страница 7: ...43546PT P2172MA Assembly instructions Scanner 937240PT 961621PT P2242MA Assembly instructions Gyroskop 942039PT P2262MA Assembly instructions TAG D4 Ubisense Scanner 942169PT P3248C EC Declaration of...

Страница 8: ...sk which if not avoided could result in minor or moderate injury or environmental damage General notices include application tips and useful information but no hazard warnings Class 2 laser product Cl...

Страница 9: ...not cause any impermissible failure and 2 the device accepts failure including failures which cause unwanted operation of the device Changes or modifications not expressly approved by the party respo...

Страница 10: ...ation level Servo and fastening electronics are integrated in the tool Fastening parameters are set with the controller or a PC An exchangeable memory module LiveWire Memory Chip allows the quick exch...

Страница 11: ...gnation F1 F2 Function keys 2 LED display 3 Start button 4 Reverse switch 5 IrDA infrared interface port 6 Set torque stick on marking foil 7 LED lights for fast location of the fastening position 8 P...

Страница 12: ...oftware update During the software update the actual programming process is indicated by rapid flashing alternating at irregular intervals between red and green 4 2 3 Start button Depending on the set...

Страница 13: ...is possible in the Active Energy saver mode and Standby operating modes but not possible in Sleep mode see 7 2 Operating status Page 19 4 2 6 Identification set torque accessories optional To identif...

Страница 14: ...ivates the barcode scanner The successful scan is acknowledged by an acoustic signal Press the start button on the tool again this starts the rundown Alternatively assign the Read barcode function to...

Страница 15: ...the tools are changed the LMC has to be installed in the new tool being used Please refer to 6 3 Changing LMC Page 17 The following data are stored on the LMC The MAC address is defined by Cleco and c...

Страница 16: ...232 extension cable IrDA Order No 935154 3 m 9 84 Order No 935155 6 m 19 7 Order No 935157 10 m 32 8 Power Module PM48 Order No 961350PT IrDA adapter Order No 935170 laminate Order No 935078 LMC Order...

Страница 17: ...livery It must be fully charged before initial use See battery pack instruction manual 6 3 Changing LMC NOTE Electrostatically sensitive component Note handling instructions The electronic assemblies...

Страница 18: ...art button Select Administration Platf To do this select menu items with F1 F2 and confirm with the start button Enter Pin 254 To do this count up with F1 and confirm with the start button Select Barc...

Страница 19: ...ed in the tool holder when the rundown is complete The rundown results are transmitted and shown under the Run screen menu item 7 2 Operating status The operating modes change in the following order T...

Страница 20: ...Initial operation 7 20 P1890E EN 2017 06 2291b en_1_3_bedingt fm 25 08 2017...

Страница 21: ...oo high TMAX Maximum fastening time exceeded RC Rundown terminated by disabled start signal TS Depth sensor signal was enabled at start or was subsequently disabled during the rundown only for 17BP se...

Страница 22: ...ompleted Synchronize the tool with the control once again No fastening sequences have been initialized Synchronize the tool with the control once again No fastening sequence parameters have been set C...

Страница 23: ...within the timeout or an invalid barcode was read The display switches to Expect barcod Scan the barcode in again Tool waits for job from the control If no job within 5 seconds Scan the barcode in ag...

Страница 24: ...king has been canceled without a batch result Not all of the positions in the tightening group have been programmed Check the Application and Tightening group selected on the control to determine whet...

Страница 25: ...menus can be disabled by configuring appropriate parameter in the controller Basic functions F2 Activate main menu F1 Go to previous menu item F2 Go to next menu item Press F1 longer than 2 seconds t...

Страница 26: ...al number Wireless transmission Software version Back Servo Platform Back Diagnosis TQ calibration TQ measurement Angle encoder Voltages Speed Back Set position Next position Reset Linking Back Scanne...

Страница 27: ...e hardware RSSI signal Back Shows general items such as Date Time Counter display etc Diagnostic functions for the tool Position Selects the position to be used next Deletes a previously read barcode...

Страница 28: ...onal Active when service counter was activated by Apex Tool Group Number of rundowns under load Optional Active when service counter was activated by Apex Tool Group Number of rundowns until next serv...

Страница 29: ...to 360 degrees it is evaluated and displayed as OK Monitoring criteria are the torque and a monitoring time If the torque exceeds 15 of the calibration value even during the dwell time or if the moni...

Страница 30: ...the position to be used next You can skip the position You can select the position to be used next using the function keys F1 Activate the previous position F2 Activate the next position Press the st...

Страница 31: ...a function key F1 When the start button is pressed the current strength of the wireless signal is displayed as an RSSI value S Signal strength dBm When the start button is pressed dBm 128 1 is display...

Страница 32: ...delete the selection and exit the menu The channel must match the set channel of the base station Defines the network identification You can operate no more than 4 tools per PAN ID Start button show...

Страница 33: ...ansmission power and allows you to configure settings 5 transmission power settings are available Displays the transmission power and allows you to configure settings Start button show power settings...

Страница 34: ...wireless module serial number Displays the firmware and hardware version of the RF15 4 module Displays the current RSSI value RSSI Received Signal Strength Indication indication of the reception stren...

Страница 35: ...n re insert it If this does not help Return tool to Sales Service Centers for repair Speed specification from the measuring board to the servo is faulty Remove the battery and then re insert it If thi...

Страница 36: ...Service Centers for repair Current at servo output stage is too high There may be a short circuit Return tool to Sales Service Centers for repair Tool angle encoder is sending incorrect signals to the...

Страница 37: ...does not help Return tool to Sales Service Centers for repair General collective error Return tool to Sales Service Centers for repair The battery is empty Replace the battery The min torque for evalu...

Страница 38: ...38 P1890E EN 2017 06 2291c enu_LCD_bedingt fm 25 08 2017 LCD display 8...

Страница 39: ...ir and service for all operating phases of the tool into account CAUTION Risk of injury through unintentional activation prior to servicing 47BA disconnect power supply After fastening cycles1 2 1 For...

Страница 40: ...anty is voided Only specialized technicians should be allowed to open the gear for servicing a Carefully clamp the 17BP on the pistol grip in a vice with plastic jaws Remove the countersunk screw orde...

Страница 41: ...ntrol screen Advan ced Tool Settings LiveWire Settings mark the check box Enable Tool Menu or use the drop down list F1 Button on Tool to assign the left function key F1 Press on the control Select th...

Страница 42: ...IRDA Connection Check whether the tool holder is connected at the selected inter face Selected interface is used for serial data transmission Do not use the same interface for serial data transmission...

Страница 43: ...s point On the control screen Tool Setup RF Settings check whether the WLAN settings for the tool agree with the set tings for the access points network name encryption network key On the control scre...

Страница 44: ...ol Excessive data traf fic on WLAN Net work Reduce data traffic on WLAN Network On the control screen Basic increase the Initial Tor que On the control screen mPro Main Menu System Pro gramming Specia...

Страница 45: ...en Main menu System Programming Service TMA Configuration Communication with Tool Is serial data transmission activated selection RF Mode is not None Is the same interface selected If yes select anoth...

Страница 46: ...cation Buil der Settings Fastening Stages Fastening Stage Fastening Sequence increase the Initial Tor que Too many tools on the same wireless channel Use different channels for different base stations...

Страница 47: ...back to the current fastening job 1 2 3 4 Press F1 F2 at the same time and hold Press start button 1 and release Release F2 Keep F1 pressed and continue with step 3 Press F2 3 and release Keep F1 pres...

Страница 48: ...48 P1890E EN 2013 08 2291e en_TroubleShooting_bedingt fm 25 08 2017 Troubleshooting 10...

Страница 49: ...s Always use only original Cleco spare parts Failure to comply with this instruction can result in decreased performance and an increased need for maintenance Installing spare parts from other manufac...

Страница 50: ...541899 17BP B07Q 935102 542233 541897 935598 17BP B09Q 935103 541893 542231 541894 935599 17BP B13Q 935104 542232 541897 935598 17BP B05QL 935105 541894 542230 541894 935599 943441PT 541899 17BP B07QL...

Страница 51: ...50 1 Planetary gear car rier 59 541888 3 6 Cylindrical pin 60 2 3 6 Planetary gear 61 923095 3 6 Needle roller assembly 62 2 1 Planetary gear car rier 63 934841 1 Drive housing 64 1019356 1 Spacer 13...

Страница 52: ...eile fm 25 08 2017 Spare parts 11 11 2 Tool holder optional 101 103 97 96 98 99 100 102 OFF 0 5 0 7 Nm 0 4 0 55 lbf ft Loctite 274 320595 SW 4 OFF 5 6 Nm 3 7 4 4 lbf ft 912926 SW 5 TAB 10 5 Order No I...

Страница 53: ...e 52 Designation Dimensions 96 935172 1 Holder rubber 97 935174 3 Socket 98 TAB 10 5 1 IrDA serial adapter 57 6 kbit s 99 TAB 10 5 1 Holder plate 100 935173 1 Nutrunner support 101 918688 1 Countersun...

Страница 54: ...BPYB05Q 17BPYPB05Q 52 5 10 2 27 17BPZB05Q 26 9 17BPRB07Q 17BPXB07Q 17BPYB07Q 17BPYPB07Q 52 5 10 2 27 17BPZB07Q 26 9 17BPRB09Q 17BPXB09Q 17BPYB09Q 17BPYPB09Q 52 5 10 2 27 17BPZB09Q 26 9 17BPRB13Q 17BPX...

Страница 55: ...1890g en_TechnDaten fm 25 08 2017 P1890E EN 2017 06 55 Technical specifications 12...

Страница 56: ...56 P1890E EN 2017 06 1890g en_TechnDaten fm 25 08 2017 Technical specifications 12 12 2 Measurements 5 Nm 13 Nm LiveWire 2 Platform Without scanner Type 17BPYPB05QL 17BPYPB07QL 17BPYPB09QL 17BPYPB13QL...

Страница 57: ...1890g en_TechnDaten fm 25 08 2017 P1890E EN 2017 06 57 Technical specifications 12 12 3 Dimensions options Fig 12 1 Dimensions options mm PM48 Tool holder...

Страница 58: ...lses Resolver Nm max Nm min rpm rpm mm kg Nm 1 degrees 17BPB05Q 5 3 1639 2428 M4 1 39 6 41 0 7322 17BPRB05Q 1 49 17BPXB05Q 17BPYB05Q 17BPYPB05Q 17BPZB05Q 17BPRSB05Q 1 55 17BPXSB05Q 17BPYSB05Q 17BPZSB0...

Страница 59: ...7 0 50 kg battery pack 44 V 936400PT 0 85 kg Type Recommended torque range Idling Speed Battery pack 26 V Idling Speed PM48 Bat tery pack 44 V Screw size 8 8 Weight Calibration data without ES1 1 Weig...

Страница 60: ...output 150 VA Maximum power 500 VA Features Data Rated voltage 26 V Rated current in Active operating mode 105 mA Rated current in Standby operating mode 95 mA Rated current in Energy saver operating...

Страница 61: ...cm 20 mil 4 45 90 17 cm 40 mil 1 101 60 cm 55 mil 1 139 70 cm 1 Depending on the width of the barcode Laser safety Laser class 2 IEC 60825 EMI RFI FCC Part 15 Class B EN 55024 CISPR 22 AS 3548 VCCI B...

Страница 62: ...2 2004 FCC Part 15 247 RSS 210 Features Data Standard IEEE 802 11a b g h n Security WEP 64 128 bit encryption WPA TKIP WPA2 AES CCMP 802 1x EAP authentication LEAP PEAP1 EAP TTLS 1 PEAP without client...

Страница 63: ...f final value Working temperature 0 C 32 F to maximum 40 C 104 F Permissible relative humidity 0 to 80 at 40 C non condensing Working height up to 3000 m above sea level Storage temperature tool witho...

Страница 64: ...rdade 4055 Zona Industrial Iporanga Sorocaba S o Paulo CEP 18087 170 Brazil Phone 55 15 3238 3820 Fax 55 15 3238 3938 ASIA PACIFIC India Apex Power Tools India Private Limited Gala No 1 Plot No 5 S No...

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