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Rockwell Automation Publication 1407-UM002B-EN-P - February 2019

11

Chapter

 1

General Information

Introduction 

The Combination Generator Control Module with EtherNet/IP® Device Level 
Ring communication (CGCM-DLR unit) is a microprocessor-based control and 
protection device. The CGCM-DLR unit is designed to integrate with a Logix 
family programmable controller to provide generator control, protection, and 
synchronization functions. Programmability of system parameters, regulation 
settings, and protective functions enable the CGCM-DLR unit to be used in a 
wide range of applications.

Functions 

The following sections outline the functions of the unit.

Generator Regulation and Control Functions

This list contains the generator regulation and control functions:

•

Four excitation control modes

•

Automatic voltage regulation (AVR)

•

Manual or field current regulation (FCR)

•

Power factor (PF)

•

Reactive power (VAR)

•

Soft start voltage buildup with an adjustable ramp in AVR and FCR 
control modes

•

Over-excitation (OEL) and under-excitation (UEL) limiting in AVR, 
VAR, and PF control modes

•

Under-frequency compensation (Volts/Hertz)

•

Line drop compensation

•

Auto-tracking between operating modes and between redundant 
CGCM-DLR units

•

Automatic transfer to a back-up CGCM-DLR unit in redundant systems

•

Generator paralleling with reactive droop compensation or cross-current 
(reactive differential) compensation

•

Generator paralleling with real power load sharing

•

Synchronizing for one or two circuit breakers

Содержание 1407-CGCM-DLR

Страница 1: ...Combination Generator Control Module Catalog Numbers 1407 CGCM DLR User Manual OriginalInstructions...

Страница 2: ...nformation circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited T...

Страница 3: ...s 17 Excitation Power 19 Excitation Output 21 Control Power 21 Chassis Ground 22 AC Voltage and Current Sensing 22 Auxiliary Input 32 Remote Excitation Enable Input 32 Discrete Outputs 32 Real power L...

Страница 4: ...to the CGCM Unit 88 Configuration Pages 88 Chapter5 CGCM DLR Unit Startup Introduction 119 Safety 119 Recommended Equipment 120 Programming Terminal 120 Two channel Chart Recorder or Other Suitable Da...

Страница 5: ...Table 157 Chapter7 Troubleshooting Introduction 163 Metering 172 Communication 174 Redundancy 175 Protection 175 AppendixA Time Over current Characteristic Curves General 177 Curve Specifications 177...

Страница 6: ...on Voltage Protection 214 Over current Protection 214 Undervoltage Protection 214 Overvoltage Protection 214 Loss of Sensing Protection 214 Loss of PMG 215 Reverse VAR 215 Over Under frequency 215 Rev...

Страница 7: ...LR Unit 229 Under excitation Limit Outputs from CGCM Unit 230 Protection 230 General Protection Inputs to CGCM DLR Unit 230 General Protection Outputs from CGCM Unit 230 Loss of Excitation Inputs to C...

Страница 8: ...tor Over current Outputs to CGCM Unit 236 Synchronizing 236 Synchronizing Inputs to CGCM Unit 237 Synchronizing Outputs from CGCM DLR Unit 238 Load Sharing 240 Load Sharing Inputs to CGCM Unit 240 Loa...

Страница 9: ...eters 217 Added the schedule of limitations 218 Resource Description Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 Describes some impor...

Страница 10: ...ment is the Logix Designer application The Logix Designer application is the rebranding of RSLogix 5000 software and continues to be the product to program Logix5000 controllers for discrete process b...

Страница 11: ...f the unit Generator Regulation and Control Functions This list contains the generator regulation and control functions Four excitation control modes Automatic voltage regulation AVR Manual or field c...

Страница 12: ...s of permanent magnet generator PMG Excitation power 27 Reverse VAR 40Q Over frequency 81O Under frequency 81U Reverse power 32R Rotating diode monitor Phase rotation error 47 Generator overcurrent 51...

Страница 13: ...C input providing remote control of the setpoints DC power input Outputs This list contains the outputs for the CGCM DLR unit Pulse width modulated output power stage that is rated at 15 A Discrete re...

Страница 14: ...14 Rockwell Automation Publication 1407 UM002B EN P February 2019 Chapter 1 General Information Notes...

Страница 15: ...equirements for the CGCM DLR unit are 63 5 mm 2 5 in of clearance is required on both sides of the unit when mounted 101 6 mm 4 in of clearance is required above and below the unit when mounted Overal...

Страница 16: ...ESTORE FACTORY IP ADDRESS 192 168 1 1XY 99 SELECTED PER DHCP OR USER ENTERED 247 7 9 75 355 6 14 00 363 14 3 1 4 20 Ground Stud 2 Places 7 14 0 281 DIA Mounting Hole 6 Places 209 6 8 25 25 4 1 00 152...

Страница 17: ...e bottom of the unit is used for communication between CGCM DLR units in a redundant system Suggested torque for terminal screws is 1 N m 9 lb in See pages 19 36 for typical connection diagrams Termin...

Страница 18: ...enerator voltage input V Gen C Phase C generator voltage input V Gen N Neutral generator voltage input TB6 V Bus A Phase A bus voltage input 1 V Bus B Phase B bus voltage input 1 V Bus C Phase C bus v...

Страница 19: ...nd PMG C to illustrate their respective phase relationships Single phase excitation power must be connected to terminals PMG A and PMG C Twisted shielded cabling is required for the PMG inputs See the...

Страница 20: ...xcitation Power Connections 3 phase Shunt Figure 6 Excitation Power Connections AREP Generator TB1 PMG A PMG B PMG C SHLD 1 SHLD 1 Fuse Fuse G A C B TIP This diagram is based on a Leroy Somer 300 kW A...

Страница 21: ...CGCM When the redundancy function is used three or four external flyback diodes in series must be placed across the generator field winding See the redundancy wiring diagrams on pages 33 34 Control Po...

Страница 22: ...current sensing Generator and Bus Voltage Sensing CGCM DLR units accept single phase or 3 phase generator and bus voltage sensing input with nominal voltages of 120V or 208V AC See Terminal Block Lab...

Страница 23: ...ltage and Current Sensing Connection Examples The following examples depict typical connections of voltage also called potential transformer VTs and current transformers CTs to the CGCM DLR unit for v...

Страница 24: ...Ground Use of a third potential transformer is optional The CGCM unit can be connected in either open or closed delta Use of a third potential transformer is optional The CGCM unit can be connected i...

Страница 25: ...ystem with Grounded Neutral L1 N L2 L3 CB N Fuse Fuse Fuse Fuse Fuse Fuse G A C B TB 3 I1 5A I1 ID 5A I3 5A I2 5A I2 I3 ID I1 1A I2 1A I3 1A ID 1A TB 6 VBus A VBus B VBus C VBus N TB5 VGen A VGen B VG...

Страница 26: ...Fuse Fuse Fuse TB3 I1 5A I1 ID 5A I3 5A I2 5A I2 I3 ID I1 1A I2 1A I3 1A ID 1A TB 6 VBus A VBus B VBus C VBus N TB5 VGen A VGen B VGen C VGen N Customer Supplied CT Shorting Switch or Test Block Cros...

Страница 27: ...use Fuse N TB3 I1 5 A I1 ID 5A I3 5 A I2 5 A I3 ID I1 1 A I2 1 A I3 1 A ID 1A TB 6 VBus A VBus B VBus C VBus N TB 5 V Gen A VGen B V Gen C V Gen N I2 Optional Ground To optional cross current reactive...

Страница 28: ...stem with Grounded Neutral L1 L2 L3 CB N Fuse Fuse Fuse Fuse Fuse Fuse G A C B TB 3 I1 5 A I1 ID 5A I3 5 A I2 5 A I2 I3 ID I1 1 A I2 1 A I3 1 A ID 1A TB 6 VBus A VBus B VBus C VBus N TB5 VGen A VGen B...

Страница 29: ...Fuse Fuse Fuse G TB 3 I1 5A I1 ID 5A I3 5A I2 5A I2 I3 ID I1 1A I2 1A I3 1A ID 1A TB 6 VBus A VBus B VBus C VBus N TB 5 VGen A VGen B VGen C VGen N A C B Optional Ground To optional cross current reac...

Страница 30: ...System L1 A L2A L3 A CB Fuse Fuse Fuse Fuse Fuse N CB L1B L2 B L3B G TB 3 I1 5A I1 ID 5 A I3 5A I2 5A I2 I3 ID I1 1A I2 1A I3 1A ID 1 A TB 6 VBus A VBus B VBus C VBus N TB 5 VGen A VGen B VGen C VGen...

Страница 31: ...phase Generator System L1 L2 L3 CB Fuse Fuse TB 6 VBus A VBus B VBus C VBus N TB 5 VGen A VGen B VGen C VGen N G A C B TB3 I1 5 A I1 ID 5 A I3 5 A I2 5 A I2 I3 ID I1 1 A I2 1 A I3 1 A ID 1 A To optio...

Страница 32: ...ures 9 11 14 and 16 Auxiliary Input The auxiliary input is a 10V DC input The auxiliary input terminals are on TB7 and are labeled VREF and VREF SHLD3 is provided for landing the cable shield Twisted...

Страница 33: ...lt Relay Connection Redundancy Relay Output The redundancy relay output is an open collector sinking output The redundancy relay output terminals are on TB4 and are labeled RD RLY The following figure...

Страница 34: ...nt Connections CGCM 1 CGCM 2 Typical connection for one current input Other current inputs including the cross current input should duplicate Customer Supplied CT Shorting Blocks or Test Block TB1 TB...

Страница 35: ...he AC current input Make connections with 2 6 mm2 10 AWG copper wire for CT inputs The resistance of the cross current CT wiring must be as low as possible A loop resistance less than 10 of the intern...

Страница 36: ...rrent CT Locations and Polarity ID 5A ID ID 1A L 1 L2 L3 G G2 A C B L1 L2 L3 L1 L2 L3 G G3 A C B G G1 A C B TB 3 ID 5 A ID ID 1 A TB 3 ID 5 A ID ID 1 A TB 3 Ground cross current loop at only one point...

Страница 37: ...configuration Use a null modem cable for this connection See CGCM DLR Unit Interconnection Cable table for connector pin numbers functions names and signal directions The cable pinout is illustrated...

Страница 38: ...Designer application The selection 88 is reserved for initiating an out of box reset 1 For additional information see EtherNet IP Media Planning and Installation Manual ODVA Pub 148 and EtherNet IP Ne...

Страница 39: ...escribed in this section Hardware inputs and outputs Software inputs and outputs to a Logix family programmable controller Configuration settings Internal control algorithms For information on how toc...

Страница 40: ...rating Power PMG Inputs Chopper PWM Commun ication FLT RD RLY LS LS Microprocessor Memory Circuits Flash Memory RAM EEPROM VREF VREF EX D EX D Crosscurrent Generator Line Current Generator Voltage Bus...

Страница 41: ...apter 3 Inputs and Outputs Figure 28 shows the front panel layout of the CGCM DLR unit Input and output connections are made through the terminal blocks TB1 TB7 Figure 28 Front Panel Layout 00 87 89 9...

Страница 42: ...r generator to bus synchronizing The CGCM DLR unit senses bus voltage through VTs Depending upon the number of busses and the type of synchronizing required there are one or two sets of bus sensing tr...

Страница 43: ...erator Resistive isolation is provided by using differential amplifiers The auxiliary input terminals are labeled VREF and VREF Power Inputs The unit has two types of power inputs control power inputs...

Страница 44: ...allow more than 15 A DC to flow continuously at rated field voltage Minimum resistance for common voltages is given in Appendix D The CGCM DLR unit excitation output is equipped with a high speed circ...

Страница 45: ...y are intended to drive a user supplied relay that is connected between the control power BAT supply and the applicable discrete output terminal Fault Output The fault output can be used to annunciate...

Страница 46: ...ed in the CGCM DLR unit module The software interface between the CGCM DLR unit and its host controller is made via the EtherNet IP network interface The specific interface consists of several Assembl...

Страница 47: ...ased on a number of factors including the following The selected control mode The configuration of the CGCM DLR unit including gains Measured generator voltage and current The applicable setpoint or s...

Страница 48: ...aintain the commanded field current setpoint The FCR feedback loop includes adjustable proportional integral and derivative gains In FCR mode automatic voltage control reactive power control power fac...

Страница 49: ...ion tag SoftwareExcEn 1 Remote Excitation Enable On discrete input Make sure the CGCM DLR unit is in AVR mode tag AVR_FCR_Select 0 Enable droop V_DroopEn tag 1 Select droop Droop_CCC_Select tag 0 Disa...

Страница 50: ...percent of the applicable rated value for each volt applied positive or negative multiplied by the auxiliary gain setting for AVR FCR or VAR PF See Chapter 4 for more information Auxiliary input gain...

Страница 51: ...d Droop_CCC_Select tag 0 Automatic reactive power control must be enabled tag PF_VAR_En 1 Power factor control must be selected tag PF_VAR_Select 0 Reactive Power Regulation Mode VAR In VAR mode the C...

Страница 52: ...t shows soft start initial voltage at 30 soft start time at 8 seconds Figure 29 Soft Start Voltage Reference If the generator is not up to speed when the soft start begins the voltage increases but on...

Страница 53: ...s the likelihood of this undesirable operating point being transferred to a new operating mode Traverse Rates You can control the speed at which the CGCM DLR unit switches from one regulation mode to...

Страница 54: ...ase of reactive power without damage that is caused by overheating The CGCM DLR unit provides a number of limiting functions that are designed to maintain operation within safe areas of the generator...

Страница 55: ...pes that let you define the Volts Hz characteristic The slopes are expressed in PU volts PU Hertz For a nominal 60 Hz 120V system a slope of one corresponds to 2V per Hz The generator output voltage i...

Страница 56: ...The generator operates in one of two different states offline or online The generator is offline when it is operating in a constant voltage mode The CGCM DLR unit is considered online if any of these...

Страница 57: ...current returns below the low current value the reset counter begins counting backwards from its present value If it reaches zero the time limit counter is reset to zero and a new OEL cycle can then o...

Страница 58: ...bility curve A customizable UEL limiting curve is defined by a piecewise linear curve that is specified by five points you select An example is shown in the Typical UEL Limiting Curve diagram When the...

Страница 59: ...igned to provide a high degree of reliability repeatability longevity and accuracy The CGCM DLR unit is designed to meet or exceed applicable CE standards but was not tested to all standards that many...

Страница 60: ...he generator voltage rises above the level you specified for more than a set amount of time a generator over voltage annunciation occurs Once the generator voltage drops below the threshold the genera...

Страница 61: ...logical formula expresses the three phase loss of sensing Loss of Sensing 1 and 2 and 3 or 4 or 5 and 6 For single phase sensing Loss of Sensing is detected when the following conditions exist in the...

Страница 62: ...40Q When the Reverse VAR level exceeds the characteristic curve for an amount of time you set a Reverse VAR fault occurs The characteristic curve is a line that begins at the pickup setting you define...

Страница 63: ...or reverse power exceeds the reverse power setting for a specified amount of time a reverse power fault occurs Once the reverse power drops below 95 of the threshold the reverse power fault timer is r...

Страница 64: ...s indicated A phase rotation fault is also indicated when a phase loss condition occurs If this fault occurs tag PhRotFlt 1 in the Scheduled Read table Generator Over current 51 51V A generator over c...

Страница 65: ...with the most power system data which lets it perform the most thorough synchronization To enable a 3 phase connection select the Generator and Bus VT Configurations as two transformer open delta thr...

Страница 66: ...ialize tags in the Output table to their appropriate values as described in the following section Automatic Synchronization The host controller sets the AutoSyncEn tag to enable the synchronizer to co...

Страница 67: ...st Logix controller sets the InitiateSync tag to begin the synchronization process This tag must remain set during the entire process If the initiate synchronization tag is reset the CGCM DLR unit ter...

Страница 68: ...Real power Load Sharing The real power load sharing function lets two or more CGCM DLR units or other compatible generator control devices such as the Line Synchronization Module bulletin number 1402...

Страница 69: ...t are obtained from the current and voltage inputs All monitored parameters are derived from these values Accuracy is specified as a percentage of full scale at 25 C 77 F across the frequency range of...

Страница 70: ...ilowatts total Yes Yes Yes Yes Gen kVA 3 N A N A N A A B C Gen kVA total Yes Yes Yes Yes Gen kVAR 3 N A N A N A A B C Gen kVAR total Yes Yes Yes Yes Gen Power Factor 3 N A N A N A A B C Gen Power Fact...

Страница 71: ...communication port and the redundancy relay output Redundancy Communication Port The redundancy ports of the partner CGCM DLR units are connected together with a null modem cable The redundancy commu...

Страница 72: ...cuit from sensing the total field current Redundancy Operation CGCM DLR units in a redundant system must both be connected to the generator and bus VTs and the generator and cross current CTs as appli...

Страница 73: ...nit designate itself the primary energize its redundancy relay output and take over excitation control When operating online which is with the generator breaker closed and the generator operating in p...

Страница 74: ...tion output goes to a full on state Applying a tracking delay reduces the likelihood of this undesirable operating point to be transferred to the secondary CGCM DLR unit when it takes over control Wat...

Страница 75: ...ogix Designer application to configure the CGCM DLR unit 1 Gather the necessary equipment and information 2 Create a module 3 Enter configuration for the module 4 Edit configuration for a module when...

Страница 76: ...guration See the CGCM DLR Release Notes publication 1407 RN001 for information on compatible Studio 5000 application versions and ControlLogix controller firmware revisions Create a New Module in the...

Страница 77: ...address of the controller Ethernet communication module is 192 168 1 111 and the CGCM DLR address is 192 168 1 114 1 Open Logix Designer application 2 From the File menu click New 3 Enter the controll...

Страница 78: ...Under the I O Configuration tree right click on 1756 Backplane and choose New Module The Select Module Type dialog box appears 5 Choose an EtherNet IP DLR communication module and click Create The New...

Страница 79: ...er I O Configuration right click the 1756 EN2TR EtherNet IP DLR module and choose New Module from the menu The Select Module Type dialog box appears 8 Select the 1407 CGCM DLR Combination Generator Co...

Страница 80: ...Network checkbox c Enter the last octet of the IP address as 1XY where X and Y are the switch setting values In this example the thumbwheel switches are set to X 1 and Y 4 d Module Definition To edit...

Страница 81: ...prevent the inadvertent operation of a control system if a CGCM DLR unit is replaced with an incompatible unit Manually Configure a Static IP Address When the unit thumbwheel switches are set to 99 an...

Страница 82: ...CM DLR Unit Configuration To configure manually a static IP address follow these steps 1 Open the Module Properties and navigate to the Connection tab 2 Check the Inhibit Module checkbox and click App...

Страница 83: ...se compatible addresses In this example the IP address is changed from 192 168 1 114 to 10 90 172 72 7 Click Set IMPORTANT If the option to select Manually configure IP settings is grayed out verify t...

Страница 84: ...ry 2019 Chapter 4 CGCM DLR Unit Configuration The Connection Interruption dialog box appears 8 To apply changes click Yes An Invalid Path dialog box appears 9 Click OK 10 To close the Module Propertie...

Страница 85: ...erties of the CGCM DLR unit 13 In the General tab of Module Properties update the IP address field to match the IP address that is configured in Step 6 14 Then click Apply In this example the IP addre...

Страница 86: ...86 Rockwell Automation Publication 1407 UM002B EN P February 2019 Chapter 4 CGCM DLR Unit Configuration 16 Go Online with the controller 17 Click Download in the prompt...

Страница 87: ...es Evaluate the system and generator information to determine the appropriate configuration settings select the applicable configuration page from the navigation tree and use the configuration pages t...

Страница 88: ...first established to the CGCM unit You change the configuration with the configuration pages The Unscheduled Write data tag must be written to the CGCM DLR unit by using a message instruction in the...

Страница 89: ...try is within range for the device however it does not verify that it is reasonable for the application You must be sure that the entry is reasonable for the specific application If you enter an out o...

Страница 90: ...the Configuration table Rated Current Sets the generator s rated current in amperes AC Sets the value of tag GenRated_I in the Configuration table Rated Power Sets the generator rated power in watts S...

Страница 91: ...ter the correct primary and secondary voltages Generator VT Configuration The generator VT configuration selections are 1 single phase 2 two transformer open delta 3 three wire Wye and 4 four wire Wye...

Страница 92: ...ec_V in the configuration table The Bus B VT settings are used only by the CGCM DLR unit if the Bus VT configuration selection is dual breaker Generator CT Primary Current Is the primary current ratin...

Страница 93: ...the Soft Start Initial Voltage to the nominal generator output voltage This parameter is stored in tag SoftStartTime in the Configuration table and is expressed in seconds Over excitation Voltage setp...

Страница 94: ...eter is stored in tag OpenDiodeMonitorLevel in the configuration table and is expressed in percent of maximum ripple current Rotating Diode Fault Shorted Diode Level Establishes the percent ripple at...

Страница 95: ...pper knee frequency must be greater than the lower knee frequency Volts per Hertz Upper Slope Establishes the rate at which the V Hz characteristic reduces the generator voltage as a function of gener...

Страница 96: ...active when a parameter has been changed When clicked the V Hz curve established by the knee and slope values is plotted in the Volts Hz tab Related Parameters GenRated_V GenRatedFreq OEL Page The OEL...

Страница 97: ...ne OEL Configuration Point A is defined by tags OEL_OnlineHiSetpt and OEL_OnlineHiTimeDly Point B is defined by OEL_OnlineMedSetpt and OEL_OnlineMedTimeDly Point C is defined by OEL_OnlineLoSetpt Figu...

Страница 98: ...ablish break points in a piecewise linear curve that defines the characteristic curve for this function See the generator manufacturer data for the proper setting information See Chapter 3 for more in...

Страница 99: ...akpoints As shown the curve continues horizontally left from point 1 and vertically up from point 5 The tags are expressed in watts or VARs respectively Point 1 is defined by tags UEL_Curve_W_Pt1 and...

Страница 100: ...age are stored in the Unscheduled Write table and are not automatically written to the unit See Chapter 6 for a discussion of user programming necessary to transfer these parameters AVR FCR Control Th...

Страница 101: ...mode It determines the characteristic of the dynamic response to a change in the CGCM DLR unit output current The tag FCR_Kg in the Unscheduled Write table stores this parameter AVR Overall Gain Kg Se...

Страница 102: ...tion on tuning the OEL control gains Integral Gain Ki Sets the integral gain If the time to reach steady state is too long increase Ki The tag OEL_Ki in the Unscheduled Write table stores this paramet...

Страница 103: ...rated generator KVA For PF control the units are 0 01 PF per volt A setting of 5 results in the regulated PF changing by 0 05 for each volt applied to the auxiliary input The tag PF_VARAuxGain in the...

Страница 104: ...his setting changes the rate at which the internal tracking function matches the non active excitation control modes to the active excitation control mode The value of the InternalTrackRate tag in the...

Страница 105: ...regulator output and recovery to the desired operation has been delayed Redundant Tracking Redundant Tracking Rate This setting adjusts the rate at which the tracking function of the redundant CGCM D...

Страница 106: ...erse Rate Sets tag AVR_Traverse_Rate in the Configuration table This parameter determines the time that is measured in seconds for the setpoint to move from zero to the rated generator voltage It dete...

Страница 107: ...king and Traverse Rates Related Parameters Internal tracking GenRatedExcI Traverse rates GenRated_V GenRated_I GenRatedExcI VAR Mode PF Mode Excitation Current VARs Power Factor Generator Voltage PF M...

Страница 108: ...the acceptance window for voltage matching which is defined by Configuration table tags SyncV_LoLimit and SyncV_HiLimit These tags are set by using the Lower Limit and Upper Limit fields in the Synch...

Страница 109: ...system that is shown in Voltage and Current Connection for Four wire Wye Bus and Two or Three Transformer Delta Generator System on page 26 When a generator with three wire delta metering is synchron...

Страница 110: ...pecifies the bus phase rotation Configuration table tag BusRotABC_ACB_Select stores this value 0 ABC 1 ACB IMPORTANT Table 4 provides a guide for how to adjust phase offset for wiring configurations t...

Страница 111: ...load share output voltage when the generator is producing rated real power The tag LS_FS_V in the configuration table stores this value expressed in volts Limit Sets the maximum per unit load share er...

Страница 112: ...sation functions Overvoltage Setpoint Establishes the overvoltage setpoint This setpoint is stored in tag Ovr_V_Setpt in the configuration table and scaled in per cent rated generator volts Delay Esta...

Страница 113: ...in seconds Compensation Settings Droop Percentage Establishes the voltage droop level at rated load when operating in Voltage Droop reactive current compensation mode This setting determines the chan...

Страница 114: ...time dial setting Tag Ovr_I_Setpt stores this parameter expressed in percent of rated generator current Over current Curve Selects the time over current characteristic curve that is used by the over c...

Страница 115: ...that are related to the over frequency and under frequency protection functions Over frequency setpoint Establishes the generator over frequency setpoint The tag OvrFreqSetpt in the configuration tabl...

Страница 116: ...verse reactive power protection A higher setpoint value corresponds to larger reverse power or VAR flow before a fault is declared Reverse kW setpoint Establishes the generator reverse kW setpoint in...

Страница 117: ...Chapter 4 Reverse kVAR Fault Delay establishes the amount of time in seconds that the reverse kVAR must be above the reverse kVAR setpoint before the unit annunciates the fault This parameter is stor...

Страница 118: ...he unit parameters that are related to the fault relay output Check the box to enable the fault output for that particular fault The fault output relay operates when a selected fault occurs if the fau...

Страница 119: ...ter 3 CGCM DLR Unit Operation and Chapter 4 CGCM DLR Unit Configuration If errors are encountered during startup refer to Chapter 7 Troubleshooting Safety WARNING Only qualified personnel following ac...

Страница 120: ...interface can be a 3 port EtherNet IP tap catalog number 1783 ETAP and patch cables Two channel Chart Recorder or Other Suitable Data recording Method A two channel recorder or other suitable method i...

Страница 121: ...ounding wiring is correctly installed and that CT wiring has been correctly installed by using shorting terminal blocks or test switches you provided 4 Verify that all safety related measures have bee...

Страница 122: ...eration These steps apply only for units that are configured in a redundant pair 1 Connect a suitable load to the excitation output terminals of the units through redundancy relays you provide 2 Enabl...

Страница 123: ...Verify that the metered values correctly reflect the simulated signal inputs If errors are found make the necessary wiring or configuration corrections Static Tests of Protective Functions These tests...

Страница 124: ...tation voltage setpoint 4 Verify that a field over excitation voltage alarm is annunciated following the expected delay 5 Reset the field over excitation voltage setpoint to the desired level Generato...

Страница 125: ...rator undervoltage setpoint to the desired level Loss of Sensing 60FL Follow these steps to test that the Loss of Sensing function is working properly 1 Connect a suitable load to the excitation outpu...

Страница 126: ...one or more generator PMG supply leads to the unit 5 Verify that a generator loss of PMG alarm is annunciated following the expected delay Reverse VAR 40Q Follow these steps to test that the Reverse V...

Страница 127: ...e simulated generator frequency below the under frequency setpoint 6 Verify that an under frequency alarm is annunciated following the expected delay Reverse Power 32R Follow these steps to test that...

Страница 128: ...oltage and current signals by using the test current and voltage source 2 Adjust the simulated generator voltage to rated generator voltage 3 Adjust the current above the desired test trip time point...

Страница 129: ...e monitoring the generator output voltage initiate a change in the setting If the transient response observed has too much overshoot reduce the Kp value If the overshoot is small and the response is t...

Страница 130: ...s to near the specified rated output voltage 6 Adjust the FCR setpoint and verify that the metered field current responds as desired 7 Adjust gains as required to achieve the desired result Verify Met...

Страница 131: ...t is still selected enable excitation and verify that the configured soft start is performed and the generator voltage increases to the AVR setpoint Verify CGCM DLR Unit Redundancy Operation when appl...

Страница 132: ...ommand when appropriate as indicated by independent metering equipment Generator Breaker in Normal Position Follow these steps to test synchronization when the generator breaker is in the normal posit...

Страница 133: ...Safely disconnect the cross current loop reactive differential inter connection with parallel machines The cross current CT for the generator under test must remain connected to its CGCM DLR unit 2 T...

Страница 134: ...of rated output adjust the prime mover 3 Verify that the VAR setpoint is adjusted to the produced VARs In the following step be prepared to transfer back to AVR Droop mode if the excitation increases...

Страница 135: ...oint and observe the response of the automatic PF control Adjust gains as required to achieve the desired result and run the test again Real Power Load Sharing Operation Perform this test with two mac...

Страница 136: ...low the configured V Hz lower knee frequency Verify that the voltage decreases at the configured lower slope rate Under excitation Limiting UEL Operation Perform this test with the generator operating...

Страница 137: ...he OEL Active tag 1 8 Observe the response of the excitation current reported by the CGCM DLR unit 9 Adjust the OEL gains as required to obtain the desired stable response 10 Return the AVR setpoint t...

Страница 138: ...ver 8 To create an open diode condition disconnect one diode 9 Start the prime mover enable excitation and verify that the CGCM DLR unit annunciates an open diode fault 10 Disable excitation and shut...

Страница 139: ...data tables provide Table 5 Summary of Data Tables Name Firmware Revision Data Access Module defined Data Type Assembly Instance Size Bytes See Page Input Scheduled Read 5 x R AB 1407_CGCM I 0 2 76 1...

Страница 140: ...rameters necessary for operation of your application See Chapter 4 for information on how to configure the CGCM DLR unit with the Logix Designer application Add on Profile pages The data in the Config...

Страница 141: ...atically writes the Configuration data table to the CGCM DLR unit The user program controls the write of the Unscheduled Write data The two step configuration process is described in the Connection Be...

Страница 142: ...nd when the CGCM DLR unit accepts this write it sets the ConfigRcvd bit This bit enables the user program logic rung that controls the Unscheduled Write message When the CGCM DLR unit accepts the Unsc...

Страница 143: ...range Operating Interfaces In normal operation the ControlLogix controller shares operating data commands and status through scheduled and unscheduled EtherNet IP DLR network messaging by using the d...

Страница 144: ...eference bus Abbreviations The following standard abbreviations are used in the data table names for the Assembly Object table data names Abbreviation Definition Abbreviation Definition Ack Acknowledg...

Страница 145: ...s independently of the user program The Input data table can also be read by using unscheduled messaging Data Type The Input data table is automatically created by using module defined data type AB 14...

Страница 146: ...Limiting Active BOOL 4 LossSensingFlt VT Sensing Loss BOOL 5 LossPMGFlt PMG Loss BOOL 6 RotDiodeFlt Rotating Diode Fault BOOL 7 PhRotFlt Phase Rotation Fault 6 1 BOOL 0 BusRot_ABC_ACB Rotation Bus 0 A...

Страница 147: ...Indicates when the excitation output short circuit protection is active 0 Inactive 1 Active BOOL 1 FreqLessThan10Hz Frequency LessThan 10 Hz 0 False 1 True BOOL 2 Spare3 BOOL 3 SetptTraverseActive Tr...

Страница 148: ...oad kVAR AnalogValue Per Unit 0 1 44 4 Real N A AvgLLGenV Average Generator LLVoltage Volts 0 30 000 48 4 Real N A V_MatchErr Voltage Match Error V 100 100 52 4 Real N A FreqMatchErr Frequency Match E...

Страница 149: ...cally created by using module defined data type AB 1407_CGCM O 1 AssemblyObjectInstance1 OutputDataTable scheduledwrite The Get Attributes Single service for instance 1 of the Assembly Object can acce...

Страница 150: ...iting Enable BOOL 3 UEL_En Under excitation Limiting Enable BOOL 4 LossSensingFltOutEn Loss Sensing Fault Output Enable BOOL 5 LossPMGFLtOutEn Loss Permanent Magnet Generator Fault Output Enable BOOL...

Страница 151: ...isabled 1 Enabled BOOL 7 kW_LS_En kW Load Share Enable 6 1 BOOL 0 7 Spare13_20 7 1 BOOL 0 7 Spare21_28 8 4 Real N A AVRSetpt AutomaticVoltage Regulator Setpoint Volts 85 30 000 12 4 Real N A FCRSetpt...

Страница 152: ...nChecking No range checks are performed on this data table EnergyMeteringConsiderations Energy metering values kW_Hrs kVAR_Hrs and kVA_Hrs are provided using a REAL data type Values are expressed in a...

Страница 153: ...2 Unscheduled Read Data Table Assembly Instance 5 Byte Size in Bytes Type Tag Name Description Units Range 0 4 Real AvgPF Average Power Factor PF 1 1 4 4 Real PhA_PF Phase A Power Factor 8 4 Real PhB_...

Страница 154: ...Phase A GeneratorVoltage 96 4 Real PhB_GenV Phase BGeneratorVoltage 100 4 Real PhC_GenV Phase C GeneratorVoltage 104 4 Real AvgLL_BusV Average LL Bus AVoltage 108 4 Real PhAB_BusV Phase AB Bus AVoltag...

Страница 155: ...ange indicated in the table Table 15 for example perform range checking If an out of range parameter is detected the CGCM DLR unit ignores all data in the unscheduled write in the message instruction...

Страница 156: ...ld Current Regulator Integral Gain 0 1000 3 12 4 Real AVR_FCR_Kd AutomaticVoltage Regulator Field Current Regulator Derivative Gain 0 1000 4 16 4 Real AVR_FCR_Td AutomaticVoltage Regulator Field Curre...

Страница 157: ...ads and writes of the Configuration data table are supported If you wish to perform unscheduled reads you must create a controller tag with data type AB 1407_CGCM_Configuration_Read as the target of a...

Страница 158: ...ervice Code 0x10 Name Attribute ID DataType Value Data 3 UINT See Unscheduled Configuration Read Write DataTable Assembly Instance 4 IMPORTANT Use of this service is not recommended Writing the CGCM D...

Страница 159: ...OL 7 PMG_1Ph_3PhSelect PMG Single Phase Three Phase Select 0 1Ph 1 3Ph 7 1 BOOL 0 7 Spare5_12 8 4 Real N A GenVT_Pri_V GeneratorVoltageTransformer PrimaryVoltage V 1 30 000 1 12 4 Real N A GenVT_Sec_V...

Страница 160: ...n Frequency Low Limit Hz 2 2 23 96 4 Real N A SyncV_HiLim SynchronizationVoltage High Limit V 25 25 24 100 4 Real N A SyncV_LoLim SynchronizationVoltage Low Limit V 25 25 25 104 4 Real N A SyncPhHiLim...

Страница 161: ...oint 100 100 10 000 53 192 2 INT N A Rev_kW_TimeDly Reverse kWTime Delay s 100 10 30 000 54 194 2 INT N A Rev_kVAR_Setpt Reverse kVAR Setpoint 100 100 10 000 55 196 2 INT N A Rev_kVAR_TimeDly Reverse...

Страница 162: ...OEL_OnlineLoSetpt Over excitation Online Low A 0 9999 82 280 4 Real N A OEL_OfflineHiSetpt Over excitation Offline High Setpoint A 0 9999 83 284 4 Real N A OEL_OfflineHiTimeDly Over excitation Offline...

Страница 163: ...CR Symptom Most Likely Cause Diagnostic Action Corrective Action No excitation current output Excitation is not enabled Check excitation enable hardware and software and FCR select Correct Logix contr...

Страница 164: ...st as required Wiring error Check wiring for excitation enable excitation current output fuses open grounding and PMG supply Correct wiring as required Table 19 Excitation Control FCR Symptom Most Lik...

Страница 165: ...than 10V AC consult generator manufacturer documentation and update the generator field Generator not up to rated speed Check generator speed Increase generator speed to rated speed Correct condition...

Страница 166: ...ive input Correct UEL configuration or change operating point Droop compensation is driving up the voltage Check Droop Enable Adjust disable droop compensation Voltage is erratic or unstable Gain mis...

Страница 167: ...rror Check stability in other control mode such as Droop If stable in other mode see above Otherwise check field output wiring and VT CT input wiring Table 22 Reactive Power Control VAR Symptom Most L...

Страница 168: ...roubleshooting Table 30 Voltage and or reactive load is unstable when operating in droop AVR Gains misadjusted Check voltage stability when operating isolated from load and if possible in constant vol...

Страница 169: ...e Drop Symptom Most Likely Cause Diagnostic Action Corrective Action Voltage does not change with changes in reactive load while not connected to the grid Line Drop not active Check tag LineDropComp I...

Страница 170: ...ttings Load sharing not enabled Check output tag kW_LS_EN is set and input tag kW_LS_ACTIVE is true If Loadsharing must be disabled no anomaly is present otherwise correct loadsharing logic for tag kW...

Страница 171: ...f frequency error reported verify that governor is responding to reported error Sync parameter configuration incorrect Observe configured synchronization limits VT input configuration and generator ra...

Страница 172: ...ity grounding or fusing as applicable Measure signal at CGCM DLR unit terminals If voltage indicated corresponds to measured value correct VT wiring If voltage indicated does not correspond to measure...

Страница 173: ...ed If kVA and voltage are correct see CT wiring troubleshooting See Voltage troubleshooting in this table kVAR does not read correctly CT wiring error See Current troubleshooting in this table Observe...

Страница 174: ...ndicator State Description Off No power or no IP address Green Online one or more connections established CIP Class 1 or 3 Green flashing Online no connections established Red Duplicate IP address Fat...

Страница 175: ...y Verify that voltage is applied to excitation enable input terminal Check operation of external relay and associated wiring for redundancy relay and output Correct excitation redundancy relay operati...

Страница 176: ...required Incorrect configuration Check single phase versus 3 phase selection Correct as required Reverse VAR 40Q Under excitation Check UEL configuration if necessary Correct as required Incorrect op...

Страница 177: ...ings of D greater than 0 1 and multiples of 2 40 times the pickup setting but not over 150 A for 5 A CT units or 30 A for 1 A CT units Sixteen inverse time functions and one fixed time function can be...

Страница 178: ...Inverse 5 6143 2 18592 1 000 1 000 0 028 15 750 4 L2 Long Inverse 2 3955 0 00000 1 000 0 3125 0 028 7 8001 5 D Definite Time 0 4797 0 21359 1 000 1 5625 0 028 0 8750 6 M Moderately Inverse 0 3022 0 12...

Страница 179: ...ime dial setting was then entered into the cross reference table If your electromechanical relay time dial setting is between the values that are provided in the table it is necessary to interpolate e...

Страница 180: ...DLR unit automatically reduces the selected over current setpoint linearly according to this formula Adjusted over current setpoint original over current setpoint generator voltage voltage restraint...

Страница 181: ...Rockwell Automation Publication 1407 UM002B EN P February 2019 181 Time Over current Characteristic Curves Appendix A Figure 43 Time Characteristic Curve S S1 Short Inverse 99 1369 similar to ABB CO 2...

Страница 182: ...182 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix A Time Over current Characteristic Curves Figure 44 Time Characteristic Curve S2 Short Inverse 99 1595 similar to GE IAC 55...

Страница 183: ...Rockwell Automation Publication 1407 UM002B EN P February 2019 183 Time Over current Characteristic Curves Appendix A Figure 45 Time Characteristic Curve L L1 Long Inverse 9 9 1370 similar to ABB CO5...

Страница 184: ...184 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix A Time Over current Characteristic Curves Figure 46 Time Characteristic Curve L2 Long Inverse 99 1594 similar to GE IAC 66...

Страница 185: ...Rockwell Automation Publication 1407 UM002B EN P February 2019 185 Time Over current Characteristic Curves Appendix A Figure 47 Time Characteristic Curve D Definite Time 99 1371 similar to ABB CO6...

Страница 186: ...86 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix A Time Over current Characteristic Curves Figure 48 Time Characteristic Curve M Moderately Inverse 99 1372 similar to ABB CO...

Страница 187: ...Rockwell Automation Publication 1407 UM002B EN P February 2019 187 Time Over current Characteristic Curves Appendix A Figure 49 Time Characteristic Curve I I1 Inverse Time 99 1373 similar to ABB CO 8...

Страница 188: ...188 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix A Time Over current Characteristic Curves Figure 50 Time Characteristic Curve I2 Inverse Time 99 1597 similar to GE IAC 51...

Страница 189: ...Rockwell Automation Publication 1407 UM002B EN P February 2019 189 Time Over current Characteristic Curves Appendix A Figure 51 Time Characteristic Curve V V1 Very Inverse 99 1374 similar to ABB CO 9...

Страница 190: ...190 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix A Time Over current Characteristic Curves Figure 52 Time Characteristic Curve V2 Very Inverse 99 1596 similar to GE IAC 53...

Страница 191: ...kwell Automation Publication 1407 UM002B EN P February 2019 191 Time Over current Characteristic Curves Appendix A Figure 53 Time Characteristic Curve E E1 Extremely Inverse 99 1375 similar to GE IAC...

Страница 192: ...2 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix A Time Over current Characteristic Curves Figure 54 Time Characteristic Curve E2 Extremely Inverse 99 1598 similar to GE IAC 7...

Страница 193: ...Rockwell Automation Publication 1407 UM002B EN P February 2019 193 Time Over current Characteristic Curves Appendix A Figure 55 Time Characteristic Curve A Standard Inverse 99 1621...

Страница 194: ...194 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix A Time Over current Characteristic Curves Figure 56 Time Characteristic Curve B Very Inverse 99 1376...

Страница 195: ...Rockwell Automation Publication 1407 UM002B EN P February 2019 195 Time Over current Characteristic Curves Appendix A Figure 57 Time Characteristic Curve C Extremely Inverse 99 1377...

Страница 196: ...196 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix A Time Over current Characteristic Curves Figure 58 Time Characteristic Curve G Long Time Inverse 99 1622...

Страница 197: ...citation System Subcommittee Synchronous Machine Terminal Voltage Transducer and Load Compensator Model The CGCM DLR unit implements the load compensation by using the vector sum of the magnitudes of...

Страница 198: ...ng limit VRLMT is related to the power input voltage VP and the exciter field voltage VR as follows VRLMT 1 4 VP VR The gain KG is used for compensating variations in system configuration such as powe...

Страница 199: ...Block Diagram for VAR Controller and Per unit Block Diagram for PF Controller respectively Non windup limit VCLMT is used for bounding the VAR PF controller output voltages VQ and VPF Figure 61 Per un...

Страница 200: ...n Limiter Figure 64 Under excitation Limiter Reference Per unit Block Diagram for Over excitation Limiter shows the model of the over excitation limiter OEL The OEL creates the inner loop of the volta...

Страница 201: ...damage due to excessive magnetic flux that results from low frequency operation and or overvoltage V Hz limiter has been designed with an adjustable slope KV HZ from flat to 3 pu V Hz When the system...

Страница 202: ...fast dynamic response is used while the voltage reference is adjusted based on the elapsed time When the system is under start up condition the voltage reference is adjusted by the amount calculated...

Страница 203: ...TA is 0 The forcing limit VRLMT is related to the power input voltage VP the exciter field voltage VR and the programmed gain KG in this equation VRLMT 1 4 VP VR The gain KG is used to compensate vari...

Страница 204: ...204 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix B CGCM DLR Unit Math Models Notes...

Страница 205: ...format least significant byte first This format is assumed for all data and structure formats that are described in this document that do not have the storage format defined All integers and double i...

Страница 206: ...2 Communication module device instance Instance 2 of the Identity Object is the communication module Table 39 Get Attributes All Service Code 0x01 Name Attribute ID Data Type Value Revision 1 UINT 1...

Страница 207: ...erial number Product Name 7 CHAR EtherNet IP 2 Port BB DLR Table 42 Device Status Bits Name 0 Module Owned 1 reserved 2 Configured 1 1 This bit shows if the product has other settings than out of box...

Страница 208: ...s immediately ready for normal operation that is based on the previous configuration data The following General Status Code is used in response to the reset request Assembly Object class code 0x04 The...

Страница 209: ...e Phases Wiring Configuration Voltage Frequency VA Max PMG 1 Single phase PMG A and PMG C Min 56 Vrms Max 300 Vrms Min 50 Hz Max 342 Hz 3070 PMG 3 phase Floating Wye Min 56 Vrms L L Max 300 Vrms L L M...

Страница 210: ...ed B phase Yes Min 99 Vrms L L Max 208 Vrms L L Min 20 Hz Max 90 Hz IMPORTANT Voltage sensing burden is 1VA per phase TIP For all wiring configurations the minimum voltage sensing threshold is 2V AC t...

Страница 211: ...Vrms L L Max 208 Vrms L L Min 20 Hz Max 90 Hz Three phase Grounded Wye grounded neutral Yes Min 99 Vrms L L Max 208 Vrms L L Min 20 Hz Max 90 Hz Three phase Opendelta grounded B phase Yes Min 99 Vrms...

Страница 212: ...K Logical high voltage min 18V DC Logical low voltage max 5V DC Attribute Value Voltage rating 24V DC nom Voltage range 18 30V DC Rated current max 500 mA Attribute Value Continuous voltage 32 63 125V...

Страница 213: ...watt and VAR measurements V Hz Characteristic Slope from 0 to 3PU is adjustable in 0 1PU increments Two knees and two slopes are available Response Time 1 cycle FCR Operating Mode Accuracy 1 of rated...

Страница 214: ...uracy Pickup 10 320 of rated generator current 1 2 rated current Time delay Characteristic inverse per ANSI C50 13 configurable 0 1 s Attribute Range Increment Accuracy Pickup 60 100 of rated generato...

Страница 215: ...e time 400 ms Attribute Range Increment Accuracy Time delay 0 10 300 s 0 10 s 0 1 s Attribute Range Increment Accuracy Pickup 30 70 Hz 0 01 Hz 2 Hz Time delay 0 10 300 s 0 10 s 0 1 s Attribute Range I...

Страница 216: ...Accuracy Pickup 67 of rated voltage 2 of rated voltage Time delay 1 s 0 1 s Attribute Value Soft start initial voltage 0 90 of rated voltage in 1 increments Soft start time 1 7200 s in 1 s increments...

Страница 217: ...A DC Attribute Range Accuracy Generator voltage 57 208V AC 0 2 50 60 Hz Generator current 0 5 A AC 0 2 50 60 Hz Generator frequency 10 90 Hz 0 05 Hz Bus voltage 57 208V AC 0 2 50 60 Hz Bus frequency...

Страница 218: ...09 3 Region 1 2 Certification Compliance Standard USA and Canada Class I Zone 2 AEx ic nA IIC T4 Ex ic nA IIC T4 Gc UL60079 0 6th Edition CSA60079 0 11 UL60079 11 6th Edition CSA60079 11 11 UL60079 15...

Страница 219: ...ation 1407 UM002B EN P February 2019 219 Specifications Appendix D Physical Characteristics Attribute Value Width 247 7 mm 9 75 in Height 355 6 mm 14 00 in Depth 209 6 mm 8 25 in Weight 7 7 kg 17 lb H...

Страница 220: ...220 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix D Specifications Notes...

Страница 221: ...efines the rated secondary voltage for the BusB potential transformers GenCT_Pri_I This tag defines the rated primary current for the Generator current transformers GenCT_Sec_I This tag defines the ra...

Страница 222: ...LR unit Inputs to CGCM Unit SoftwareExcEn The host Logix controller controlls this tag and if set to 1 provides one of the necessary conditions for the field excitation to be enabled Outputs from CGCM...

Страница 223: ...esired voltage setpoint for operation in the AVR control mode AVR_FCR_Kp This tag sets the Proportional Gain parameter for AVR and FCR control modes AVR_FCR_Ki This tag sets the Integral Gain paramete...

Страница 224: ...sets the filtering Time Constant for AVR and FCR control modes FCR_Kg This tag lets you adjust coarse loop gain and overall gain of the FCR operating mode It also determines the characteristic of the...

Страница 225: ...ler This tag determines the characteristic of the dynamic response to a change in the power factor setting PF_Traverse_Rate This parameter determines the time that is measured in seconds for the PF se...

Страница 226: ...r It also determines the characteristic of the dynamic response to a change in the VAR setting VAR_Traverse_Rate This parameter determines the time that is measured in seconds for the setpoint to move...

Страница 227: ...frequency at which the V Hz characteristic starts to reduce the generator voltage as a function of generator frequency VperHz_HiSlope The Upper Slope tag configures the rate at which the V Hz charact...

Страница 228: ...dium current level for the online over excitation limiting function Operation at this level is allowed for a time no longer than programmed in the OEL_OnLineMedTimeDly tag OEL_OnLineMedTimeDly This ta...

Страница 229: ...ve UEL_Curve_W_Pt3 This tag is used as the watt coordinate in the third watt VAR coordinate pair that in combination with four other watt VAR coordinate pairs lets you enter an Under excitation Limiti...

Страница 230: ...Out This tag indicates that one of the configured protection faults has gone active FltResetAck This tag reports to the host Logix controller that the CGCM DLR unit has received activation of the FltR...

Страница 231: ...pt This tag configures the over excitation voltage setpoint that the CGCM DLR unit uses to recognize when an over excitation condition is present When the condition occurs the CGCM DLR unit starts tim...

Страница 232: ...lishes the time to trip the unit once the generator Undervoltage setpoint has been exceeded EngineIdle Setting this tag to 1 enables Soft Start mode and disables the under frequency undervoltage and L...

Страница 233: ...nt at which the CGCM DLR unit recognizes a reverse kVAR loss of excitation condition is present and starts timing to trip based on the Reverse kVAR fault Delay setting Rev_kVAR_TimeDly This tag config...

Страница 234: ...figures the time to shutdown annunciate once the generator Under frequency setpoint has been exceeded EngineIdle Setting this tag to 1 disables the under frequency undervoltage and Loss of PMG protect...

Страница 235: ...when a shorted diode condition occurs DiodeMonitorTimeDly This tag sets the amount of time the CGCM DLR unit takes before the CGCM DLR unit announces that the rotating diodes have an anomaly MainPole...

Страница 236: ...ed over current curve and time dial Ovr_I_TimeDial This tag configures the tripping time in relationship to the magnitude of the actual current that is applied to the CGCM DLR unit Ovr_I_Curve This ta...

Страница 237: ...HiLim This tag sets the upper limit frequency in Hz that is considered acceptable for a synchronization of two busses SyncFreqLoLim This tag sets the lower limit frequency in Hz hat is considered acce...

Страница 238: ...sformers BusB_V_Scaler This tag configures a multiplier by which the measured bus B voltage is multiplied It is used to compensate for ratio error across sensing transformers BusA_B_Select This tag se...

Страница 239: ...n this tag is 1 it indicates that synchronization has reached a status where it is acceptable to close the breaker to Bus A CloseBusB_Brkr When this tag is 1 it indicates that synchronization has reac...

Страница 240: ...s required for the load share output to change the per unit amount LSLimit This tag configures the amount of per unit change that is allowed in the load share output per unit of time KWAnalogTargetPUV...

Страница 241: ...nt flowing in the input CT and the generator terminal voltage is computed The product is divided by the rated kVA to determine the reported value for this tag kVAR_PU_Load This tag reports the total p...

Страница 242: ...DLR Unit AvgPF This tag reports the Average Power Factor of the active phases of the generator PhA_PF This tag reports the Power Factor that is associated with Generator Phase A PhB_PF This tag repor...

Страница 243: ...ses C and A AvgLN_GenV This tag reports the Average Line to Neutral Voltage of the active phases of the generator PhA_GenV This tag reports the Voltage from Generator Phase A to Neutral PhB_GenV This...

Страница 244: ...requency is less than 10 Hz Redundancy This section describes the redundancy inputs and outputs for the CGCM DLR unit Redundancy Inputs to CGCM DLR Unit RedndtTrackRate This tag configures the rate at...

Страница 245: ...is tag indicates if the CGCM DLR unit is still capable that the CGCM DLR unit has a detected an internal failure CGCMInControl This tag indicates that the CGCM DLR unit has hardware and software excit...

Страница 246: ...246 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix E Detailed CGCM DLR Unit Tag Descriptions Notes...

Страница 247: ...Generator Information In addition these generator characteristic curves provide information helpful in the configuration of specific functions Reactive capability curve Generator decrement curves Con...

Страница 248: ...tage V DC Rated field current A DC Table 46 Transformers Tab Parameter Units Setting Generator VT configuration N A Generator VT primary voltage V AC Generator VT secondary voltage V AC Bus VT configu...

Страница 249: ...oss of excitation current setpoint A DC Loss of excitation current delay s Rotating diode fault open diode level ripple Rotating diode fault delay s Rotating diode fault shorted diode level ripple Num...

Страница 250: ...Online medium level setpoint A DC Online medium level time delay s Online low level setpoint A DC Offline high level setpoint A DC Offline high level time delay s Offline low level setpoint A DC FIELD...

Страница 251: ...Parameter Units Setting UEL Curve kW point 1 kW UEL Curve kW point 2 UEL Curve kW point 3 UEL Curve kW point 4 UEL Curve kW point 5 UEL Curve kVAR point 1 kVAR UEL Curve kVAR point 2 UEL Curve kVAR po...

Страница 252: ...ontrol proportional gain Kp AVR control integral gain Ki AVR control derivative gain Kd Time constant Td FCR overall gain Kg AVR control overall gain Kg AVR control voltage matching gain AVR FCR contr...

Страница 253: ...pper limit Phase match lower limit deg Phase match upper limit deg Acceptance delay s Bus A voltage multiplier N A Bus A offsets phase deg Bus B voltage multiplier N A Bus B offsets phase deg Dead bus...

Страница 254: ...DC Over excitation Time Delay s Droop Percentage Line Drop Voltage Compensation Table 56 Current Tab Parameter Units Setting Over current Setpoint Over current Curve Over current Time Dial Over curre...

Страница 255: ...oduct library The files contain the pertinent information for configuring a device to be connected to a Logix controller over the EtherNet IP DLR network The Add on Profile is a folder that contains n...

Страница 256: ...ion 1407 UM002B EN P February 2019 Appendix G Installing the Add on Profile 2 Select Add On Profiles 3 Click Downloads 4 Click Select Files 5 Select AOP for 1407 CGCM DLR from the list of Add on Profi...

Страница 257: ...19 257 Installing the Add on Profile Appendix G 6 Click Download Now 7 If prompted sign in to website Member Sign In 8 Accept the terms of the license agreement 9 Select Managed Download 10 Select Run...

Страница 258: ...running before starting the installation 1 To locate the folder where the installation files were downloaded use Windows Explorer 2 Extract the files to a local folder The files must be extracted the...

Страница 259: ...stalling the Add on Profile Appendix G The End user License Agreement appears 6 Click accept the terms in the license agreement and click Next 7 Click Install and then click Next 8 Click Install to co...

Страница 260: ...260 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix G Installing the Add on Profile Notes...

Страница 261: ...y port 37 configuration 75 overview 75 pages current 114 excitation 93 fault relay 118 frequency 115 generator 90 OEL 96 power tab 116 synch 108 tracking 104 transformers 91 UEL 98 voltage 112 volts h...

Страница 262: ...ts 224 field current regulation mode 48 regulator 203 field over voltage 60 frequency page 115 functions 11 control 11 inputs and outputs 13 metering 12 protection 12 regulation 11 G gain page 100 AVR...

Страница 263: ...outputs 231 over frequency 63 P phase rotation check 235 236 inputs 235 outputs 236 phase rotation fault 64 power factor mode 225 inputs 225 outputs 225 power factor regulation mode 51 power inputs 43...

Страница 264: ...rotation check 216 physical characteristics 219 regulation 213 remote excitation enable input 212 reverse power 215 Reverse VAR 215 rotating diode monitor 215 soft start function 216 under excitation...

Страница 265: ...ubleshooting 163 communication 174 metering 172 protection 175 redundancy 175 U UEL page 98 under excitation limit 58 inputs 229 230 outputs 230 under frequency 63 under frequency limit inputs 227 use...

Страница 266: ...266 Rockwell Automation Publication 1407 UM002B EN P February 2019 Index Notes...

Страница 267: ......

Страница 268: ...se the codetorouteyourcalldirectlytoatechnicalsupport engineer http www rockwellautomation com global support direct dial page Literature Library Installation Instructions Manuals Brochures and Techni...

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